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12

TVL-INDUSTRIAL ARTS
SHIELDED METAL-ARC WELDING (SMAW)
QUARTER I
Week 3, Lesson 1

CapSLET
Capsulized Self - Learning
Empowerment Toolkit

Schools Division Office of Zamboanga City


Region IX, Zamboanga Peninsula
Zamboanga City
CapSLET
Capsulized Self - Learning Empowerment Toolkit
SUBJECT &
TVL-IA SMAW 12 QUARTER 1 WEEK 3
GRADE/LEVEL
TOPIC Essentials of Welding

LEARNING CODE
1.1 Perform stringer or layered beads in
COMPETENCY
accordance with welding standards TLE_IAAW9-12FW-Ia-IIj-3

LEARNING 1. State the concept of welding


OBJECTIVES 2. Identify the different essentials of welding

IMPORTANT: Do not write anything on this material. Write your answers on the learner’s activity and
assessment sheets provided separately.

UNDERSTAND
Concept of Welding
Welding is a technique used for joining metallic parts usually through the application of h eat.
This also refers to the joining together of two pieces of metal by heating to a temperature high enough
to cause softening or melting, with or without the application of pressure, and with or without the use
of filler metal. Any filler metal used has either a melting point approximately the same as the metals
being joined or a melting point that is below these metals but above 800 degrees Fahrenheit (°F).
Welding is usually the best method to use when fastening metal. If we want to build
something made of metal, we can fasten the parts by using screws or rivets, bending the parts, or
even gluing the parts. However, a quality, long-lasting, attractive, safe product is best fabricated by
using one of the many types of prevailing welding processes.
Welders hold key positions in the major industries, they are important to the economic welfare
of our country. Without welding, the metal industry would be seriously restricted; many of the scientific
feats of the past and the future would be impossible. As long as there are metal products, welders will
be needed to fabricate and repair them.

Essentials of Welding
A Welding Technicians becomes so called “experts” as they get well-oriented and experienced
on the field that they work-on. Prior to this, welding technicians must observed consideration before
dealing or working with welding. This consideration is called “the essentials in welding”. These
essentials in welding are as follows:
1. PREPARATION
All surfaces in the weld area must be free of dust, dirt, grease, and oxide prior to starting a weld.
Greasy or oily steel sheet should be degreased. Rusty steel sheet, or sheet covered in dark mill scale, must be
cleaned back to bare metal. Hand-held wire brush sand blasting or grinding.
2. PROCEDURE
When learning to use arc welding equipment, the first step is to practice striking an arc, depositing
some well metal and then breaking the arc. Get a piece of low carbon steel scrap plate 10 mm thick and clean
off any paint, loose scale or grease.
3. ELECTRODE SELECTION
The type of electrode chosen will depend on the material to be welded. You are going to practice on a
piece of 10 mm low carbon steel. The electrode size to use will be a mild steel general purpose rod, size 4

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mm. The electrode size is determined by the thickness of material and the type of joint to be welded. To
prevent burning holes through thin material, a smaller size electrode would use
The correct choice of electrode size involves consideration of a variety of factors, such as the type, position,
and preparation of the joint, the ability of the electrode to carry high current values without injury to the weld
metal or loss of deposition efficiency, the mass of work metal and its ability to maintain its original properties
after welding, the characteristics of the assembly with reference to effect of stresses set up by heat application,
the practicability of heat treatment before and/or after welding, the specific requirements as to welding quality
and the cost of achieving the desired results.
4. AMPERAGE SELECTION
Suitable amperages for various diameters of electrode are usually printed on the electrode packet,
although they can be varied to suit conditions. Welds on thin plate require low amperages to prevent burn
through, whilst deeper penetration is achieved by using higher amperages.
If current on equipment is too high or too low, you are certain to be disappointed in your weld. If too
high, the electrode melts too fast and your molten pool is large and irregular. If too low, there is not enough
heat to melt the base metal and your molten pool will be too small, will pile up, and look irregular.
5. CORRECT ELECTRODE ANGLE
The electrode The electrode angle is of particular importance in fillet welding and deep groove welding.
Generally speaking, when making a fillet weld, the electrode should be held so that it bisects the angle
between the plates (as shown at right) and is perpendicular to the line of weld, if undercut occurs in the vertical
member, lower the angle of the arc and direct the arc toward the vertical member.

SAQ-1: What do we mean by “essentials of welding”?


SAQ-2: Why is it necessary to know the essentials of welding?

Let’s Practice!

(Answer on the Learner’s Activity and Assessment sheets)

Directions: Fill-in with information/details/keywords the following concept map below. You can
enhance/modify. Write your answer on the answer sheet provided.

1. Concept of Welding 2. Essentials of Welding

REMEMBER
Key Points

❖ Welding is one of trends in constructions sector today.


❖ Welding is considered as one of the demanding technical jobs for local and abroad.
❖ A welding technician becomes expert as he continually applies his profession.
❖ An effective and efficient welding technician knows and applies the essentials in welding.

TRY
Let’s see how much have you learned today!
(Answer on the Learner’s Activity and Assessment sheets)
Assessment 1

Directions: State the concept of welding by answering the following questions. Write your answer on
the answer sheet provided.
1. What is welding?
2. Why do you think welding technology considered as one of the demand jobs?

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Assessment 2

Directions: Read each statement below carefully. Write capital letter “T” if you think the statement is
“TRUE” and capital letter “F” if you think the statement is “FALSE”. Write your answer on the answer
sheet provided.
__1. Welding is joining of two pieces of metal by heating to a temperature low enough to cause sof tening or melting.
__2. Welding is a technique used f or joining metallic parts usually through the application of heat.
__3. Welders hold key positions in the major industries, they are important to the economic welf are of our country.
__4. A f iller metal used has either a melting point approximately the same as the metals being joined or a melting point
that is below these metals but above 900 degrees Fahrenheit (°F).
__5. Welding is usually the best method to use when f astening metal.

Assessment 3

Directions: Read carefully each item and encircle the corresponding letter of the correct answer. Write your
answer on the answer sheet provided.

1. Which of the following statement best describe the term “welding”?


a. Welding is usually the best method to use when f astening metal
b. Welders hold key positions in the major industries, they are important to the economic welf are of our country.
c. Welding is a technique used f or joining metallic parts usually through the application of heat.
d. Welding is not necessary job at present.
2. This refers to the joining together of two pieces of metal by heating to a temperature high enough to cause
softening or melting, with or without the application of pressure, and with or without the use of filler metal.
a. Metallurgy c. Metal works
b. Welding d. Welding Technician
3. The essential welding that has something to do with appropriate used of electrodes is called?
a. Amperage Selection c. Electrode Selection
b. Procedure d. Preparation
4. When learning to use arc welding equipment, the first step is to practice striking an arc. This essential of
welding refers to?
a. Preparation c. Electrode Selection
b. Amperage Selection d. Procedure
5. What will happen to your output welds if the setting of the current on equipment is too low?
a. The electrode melts too f ast and your molten pool is large and irregular.
b. The machine will not f unction
c. There is not enough heat to melt the base metal and your molten pool will be too small, will pile up, and look
irregular.
d. The machine will get malf unction

• Welding.https://www.britannica.com/technology/welding
• Bonhart, Edward R.2012 Welding Principle and Practices.
REFERENCE/S https://www.academia.edu
• Taiza,Guillermo M.2019. Competency-Based Learning Material (CBLM) for
Shielded Metal Arc Welding NC II. https://www.academia.edu

This learning resource contains copyrighted materials. The use of which has not
been specifically authorized by the copyright owner. We are making this resources in our
efforts to provide printed and e-copy leaning resources available for the learners in
DISCLAIMER reference to the continuity plan of this division in this time of pandemic.
This LR is produced and distributed locally without profit and will be used for
educational purposes only. No malicious infringement is intended by the writer. Credits
and respect to the original creator/ owner of the materials found in this learning resource.

Written by:
Nomer P. Delos Reyes
Teacher II
DPLMHS Stand-Alone Senior High School

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CapSLET
Learner’s Activity and Assessment
Sheets
SUBJECT
NAME
YEAR AND SECTION
TEACHER’S NAME
SAQ 1: Why do we mean by “essentials of welding”?
______________________________________________________________________________
What is Digestion?
______________________________________________________________________________
SAQ 2: Why is it necessary to know the essentials of welding?
_____________________________________________________________________________
_____________________________________________________________________________
What is Digestion?
Let’s Practice!

Directions: Fill-in with information/details/keywords the following concept map below. You can
enhance/modify. Write your answer on the answer sheet provided.
1. Concept of Welding 2. Essentials of Welding

TRY
Let’s see how much have you learned today!

Assessment 1
Directions: State the concept of welding by answering the following questions. Write your answer on the
answer sheet provided.
1. What is welding?
________________________________________________________________________________________
__________________________________________________________________________________
2. Why do you think welding technology considered as one of the demand jobs?
________________________________________________________________________________________
__________________________________________________________________________________
Assessment 2
Directions: Read each statement below carefully. Write capital letter “T” if you think the statement is “TRUE”
and capital letter “F” if you think the statement is “FALSE”. Write your answer on the answer sheet provided.

____1. ____2. ____3. ____4. ____5.


Assessment 3
Directions: Read carefully each item and encircle the corresponding letter of the correct answer. Write your
answer on the answer sheet provided.
1. a b c d 3. a b c d 5. a b c d
2. a b c d 4. a b c d

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Topic: Essentials of Welding
Learning Competency: Perform stringer or layered beads in accordance with elding standards

ANSWER KEY
Let’s Practice Assessment 1:
1. Concept of Welding
1. What is welding?
Welding is a technique used for
joining metallic parts usually through the
application of heat.

2. Why do you think welding technology


considered as one of the demand jobs?
Joining metals Welding Technology is one of the deman ds
job today considering the development in
construction sector grows.
Fastening metals

Technique
Assessment 2
1. F
In Demand 2. T
3. T
2. Essentials of Welding 4. F
5. T

Preparation
Assessment 3
1. c
Electrode Selection 2. b
Procedure
3. c
4. d
5. a
Electrode Selection

Amperage Selection

Correct Electrode Angle

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Republic of the Philippines
Department of Education
Division of Zamboanga City

EVALUATION TOOL FOR CONTENT AND LAYOUT & DESIGN


CAPSULIZED SELF-LEARNING EMPOWERMENT TOOLKIT (CapSLET)

Learning Area: TVL-IA Shielded Metal-Arc Welding Grade Level: 12


Title: Essentials of Welding
Quarter: 1
Week: 3
Learning Competency: 1.1 Perform stringer or layered beads in accordance with welding standards

Instructions:

1. Read carefully the learning resource (LR) page by page to evaluate the LR for compliance to standards indicated
in the criterion items under each factor below.
2. Put a check mark (/) in the appropriate column beside each criterion item. If your answer is NO, cite specific
page/s, briefly indicate the errors found, and give your recommendations in the attached Summary of Findings
form.
3. Write Not Applicable (NA) for criterion items that does not apply in the LR evaluated.

Standards /Criterion Items Yes No


CONTENT
Factor I. Intellectual Property Rights Compliance
1. The learning resource has no copyright violations. /
2. The copyrighted texts and visuals used in the LR are /
cited.
3. The copyrighted materials used in the LR are accurately /
cited.
4. The references are properly cited in the Reference/s box /
using the DepEd LR Referencing Guide.
Note: At least 3 criterion items must be marked YES to Complied Not
indicate compliance to this factor. Complied
4 0
Factor II. Learning Competencies
1. Content is consistent with the targeted DepEd Most /
Essential Learning Competencies (MELCs) intended for
the learning area and grade level.
2. The MELC is subtasked into learning objectives based /
on the Compressed Curriculum Guide Syllabus (CCGS)
of a specific learning area.

Note: These 2 criterion items must be marked YES to Complied Not


indicate compliance to this factor. Complied
2 0
Factor III. Instructional Design and Organization
1. The LR contributes to the achievement of specific /
objectives of the learning area and grade level for which
it is intended.
2. Sequencing of contents and activities from /
UNDERSTAND, REMEMBER and TRY within each
lesson facilitates achievement of objectives.
3. Content is suitable to the target learner’s level of /
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development, needs, and experience.
4. Content reinforces, enriches, and / or leads to the /
mastery of the targeted learning competencies intended
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5. The LR develops higher cognitive skills (e.g., critical /
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6. The LR enhances the development of desirable values /
and traits such as: (Mark the appropriate box with an
“X” applicable for values and traits only)

Note: At least 5 criterion items must be marked YES to Complied Not


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1. Content and information are accurate. /
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6. The LR is free from grammatical errors. /
7. The LR is free from typographical errors. /
Note: At least 6 criterion items must be marked YES to Complied Not
indicate compliance to this factor. Complied
7 0
Factor V. Assessment
1. The LR provides useful measures and information that /
help the teacher evaluate learner’s progress in mastering
the target competencies.
2. Assessment aligns with the learning competency/ies. /

3. Assessment provides clear instructions in the TRY /


section.
4. Assessment provides correct answer/s. /
Note: All criterion items must be marked YES to indicate Complied Not
compliance to this factor. Complied
4 0
Factor VI. Readability
1. Vocabulary level is adapted to target users’ experience /
and understanding.
2. Length of sentences is suited to the comprehension level /
of the target user.
3. Sentences and paragraph structures are varied and /
appropriate to the target user.
4. Lessons, instructions, exercises, questions, and activities /
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LAYOUT AND DESIGN
Factor I. Physical Attributes
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indicator & learning area, CapsLET title, quarter,
headings, division tagline)
3. The CapsLET follows the prescribed learning area color. /
4. The LR observes correct pagination. /
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Factor II. Layout and Design
1. The LR follows the prescribed CapsLET template. /
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2. The LR follows the prescribed CapsLET paper size /
(long bond paper - 21.59cm x 33.02cm).
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Factor III. Typographical Organization


1. The LR uses appropriate font size (12 or 14) and styles /
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italics.
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Factor IV. Visuals
1. It contains visuals that illustrate and clarify the concept. /
2. It has images that are easily recognizable. /
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4 0

Recommendation: (Please put a check mark (/) in the appropriate box.)


Minor revision. This material is found compliant to the minimum requirements in all six factors. Revision based on the
recommendations included in the Summary of Content Findings form and LR with marginal notes must be implemented.
Major revision. This material is non-compliant to the requirements in one or more factors. Revision based on the
recommendations included in the Summary of Content Findings form and LR with marginal notes must be implemented.
For field validation. This material is found compliant to all factors with NO corrections.

I certify that this evaluation report and the recommendation(s) in the summary report are my own and have been
made without any undue influence from others.
Name/s Signature/s

Evaluator/s: ROMMEL H. GUADALUPE ________________________

NOMER P. DE LOS REYES ________________________

JAMES B. DE LOS REYES ________________________

Date accomplished: July 30, 2020


Note:
This tool is anchored on the Guidelines in ADM Content Evaluation, Guidelines in ADM Layout Evaluation
and Level 2 DepEd Evaluation Rating Sheet for 2 DepEd Evaluation Rating Sheet for Story Books and Big Books.

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Summary of Content Findings, Corrections and Review for Locally Developed
CapSLET

Title of the CapSLET: Essentials of Welding Grade Level: 12


Quarter:1
Week: 3

Part of the
Put a check mark
CapSLET/
Paragraph / Brief Specific
description recommendations
Line / Page of Errors/ for improving the
number (in Findings/ identified Not
Implemented
chronological Observations criterion Implemented
order)

Legend: (Type of Error) C - Content, L – Language, DL – Design and Layout


Other Findings: Write additional comments and recommendations not cap tured in the
evaluation tools used.
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________
Prepared by: Date accomplished:
ROMMEL H. GUADALUPE 7/30/2020
(Signature Over Printed Name)

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