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Fuel 86 (2007) 1749–1757

www.fuelfirst.com

Prediction of sorption equilibrium both in air and superheated


steam drying of energetic variety of willow Salix viminalis
in a wide temperature range
Zdzislaw Pakowski *, Beata Krupinska, Robert Adamski
Faculty of Process and Environmental Engineering, Lodz Technical University, 213 Wolczanska, 90-924 Lodz, Poland

Received 5 October 2006; received in revised form 4 January 2007; accepted 5 January 2007
Available online 14 February 2007

Abstract

Sorption isotherms and isobars of energetic variety of willow Salix viminalis in a wide range of temperature and water activity were
determined. In order to investigate sorption isobars a specially constructed set-up was built. The sorption isotherms were determined in
the water bath and CIsorp water sorption analyser. The experimental data were compared with the literature data. It was found out that
water activity of willow as a function of temperature and moisture content can be described by one generalized equation. The equation
can be then used for the purpose of prediction of sorption equilibrium during wood drying process in a wide range of temperatures and
moisture contents.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Biomass; Willow; Sorption equilibrium; Sorption isobars; Sorption isotherms

1. Introduction tion time support willow S. viminalis as an attractive


renewable energy resource.
Energy plays a crucial role in contemporary life and The solar energy stored in chemical form in plant is
consumption of energy is growing by about 1.5–2% a year. going to play a significant role in reaching the planned
A well known and most often used fossil fuels have two 7.5% energy share from renewable resources in total Polish
main disadvantages. First, during burning process they energy production. Unfortunately, biomass contains a high
emit greenhouse gases. Second, countries without adequate amount of water and before combustion it has to be dried.
resources of gas, oil or coal face running out of their energy There are many alternative ways of biomass drying, but
supplies. For this reason and in accordance with the Kyoto superheated steam drying (SSD) seems to be the best solu-
Protocol it is necessary to pay more attention to renewable tion, especially when large scale production is taken into
energy resources. The most abundant energy resource on account. Using superheated steam as a drying medium
the Earth is biomass, especially that one obtained from allows for enormous energy savings by reusing the excess
energetic plantations like willow Salix viminalis. It is char- steam, closing the drying cycle thereby avoiding the emis-
acterized by high energy efficiency and relatively highest sions to the atmosphere. Moreover, superheated steam
calorific value in comparison with other plants – Table 1. gives the possibility of softening the wood tissue before pel-
Apart from these points, low gas emission to the atmo- letization. Furthermore, thanks to the anaerobic environ-
sphere, small amount of ash and strong growth in vegeta- ment, the oxidation is avoided.
Drying processes are amongst the best known, however
an improper design of the dryer and the whole process can
*
Corresponding author. Tel.: +48 426373731; fax: +48 426364923. entail enormous costs and loss. That is why a good knowl-
E-mail address: pakowski@wipos.p.lodz.pl (Z. Pakowski). edge of sorptional properties of the plant is necessary to

0016-2361/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2007.01.016
1750 Z. Pakowski et al. / Fuel 86 (2007) 1749–1757

Notations

aw water activity () T temperature (C)


a1, a 2, a3, a4, a5, a6 constants () X moisture content (kg/kg)
p0 ambient pressure (Pa) R multiple correlation coefficient ()
pS saturated water vapor pressure at superheated
steam temperature (Pa)

Table 1 out that moisture in wood exists in two forms – bound


Characterization of several plants species with respect to their calorific and capillary water [5] . Bound water exists in the cell wall
value and energy efficiency [1]
and is hydrogen bonded to the hydroxyl groups of cellu-
Cultivation Calorific Energetic efficiency lose, hemicellulose and lignin. Moisture content in form
value (GJ/t) (GJ/ha year)
of bound water is limited by the number of sorption sites
One-year’s Rye 18.5 37 available and by the number of molecules of water which
cultivation Alfalfa 19.0 152
can be held on a sorption site.
Short-rotation Willow S. 19.5 487 The capillary water in wood exists in liquid form in the
plantation viminalis
lumens and voids of the wood. The amount of free water is
Mallow 11.7 292
limited by the porosity of wood. Free water is held only by
shorten the drying time and minimize the size of the dryer weak capillary forces and cannot cause swelling, shrinking
thereby lower the capital costs. The equilibrium water or other changes in physical properties, because the cell
activity determines the driving force available for the dry- wall is already saturated by much more tightly bound
ing process. hygroscopic water [5]. Sorption isotherm (in air drying)
Thermodynamic equilibrium between the wet wood and and sorption isobar (in SSD) represent thermodynamic
drying medium is described as a dependence of water activ- equilibrium between the wet solid and drying medium.
ity on the moisture content and temperature. Depending In the literature there exist many studies on the drying
on the drying medium, water activity is described processes of fuels obtained from biomass. Most of them
differently. concern experiments in low temperature range especially
In superheated steam drying, the activity of water is when energetic varieties are taken into account [6], where
equal to the ratio of total pressure – p0, which is equal to sorption isotherms for S. viminalis at low temperature of
the actual pressure of the superheated steam to the satura- 20 C are reported. Some sorptional data for wood in
tion pressure at superheated steam temperature – pS [2]: general [7–10] and sorptional data for pine wood of Pinus
p radiata variety [11,12] are available in the literature. High
aw ¼ 0 ð1Þ temperature studies [13–17] concentrate mostly on wood
pS ðtÞ
that does not originate from energetic plantations (spruce,
When the measurement is carried out at constant pressure aspen, beech, eucalypt) – for example, water activity for
p0 the water activity vs. time at constant p0 is named a sorp- these kinds of wood were measured at constant tempera-
tion isobar. For air drying, water activity is defined as the tures up to 160 C (Fig. 1), whereas sorption isobars were
ratio of partial pressure of water vapor to the saturation determined for spruce, beech and eucalyptus (Fig. 2). Some
pressure at the same temperature. Since the temperature of the authors [18] suggest that the less moisture content of
is held constant the curve is named a sorption isotherm. wood the less are the differences in sorption isotherms for
In the present work the measurements of sorption different wood species.
isobars and isotherms for energetic species of willow S. Based on the literature review mentioned above, specific
viminalis, were performed and combined with the results aims of the present work have been formulated. First of all,
available in the literature. It should be mentioned that the determination of sorption isobars for willow S. vimi-
the literature data connected with energetic varieties of nalis was undertaken because of the lack of that data in
wood are scarce in the literature. After combining together the literature. Secondly, the experiments concerning sorp-
the experimental and available literature data it was possi- tion isotherms were performed in a wide range of temper-
ble to fit them with one universal equation that can be fur- ature and water activity and compared with data
ther used both in SSD and in air drying of energetic wood presented in the literature. On the basis of the results
varieties. obtained during the experiments and data available in the
literature the trial of combining them in one set was under-
2. Earlier work taken. It was found out that all available data can be
described by one, universal and generalized equation that
The structure and chemical composition of wood have can help to predict moisture equilibrium both in air drying
been investigated for many decades [3,4]. It was found and superheated steam drying processes. This approach
Z. Pakowski et al. / Fuel 86 (2007) 1749–1757 1751

0.5 mm and ca. 50 mg in weight. Experiments were made


in duplicate as well.

3.2. Samples for sorption isobar determination

In order to investigate sorption isobars of wood 3-year


stems of S. viminalis were collected in winter season. The
stems were ca. 2 m in length and 30 mm in diameter.
The measurements were done at atmospheric pressure
p = 1.003 kPa. The experiments were carried out at several
different temperatures of superheated steam: 102 C,
105 C, 107 C, 110 C, 115 C, 120 C and 125 C.
Each measurement was made in duplicate. Each sample
was cut into chips approximately 5 · 3 · 0.5 mm and ca.
40 mg in weight. The time of one isobar determination
Fig. 1. Equilibrium moisture content of wood in three different temper- was ca. 14 h.
atures of superheated steam [17].
3.3. Experimental set-up and methods

3.3.1. Water bath for sorption isotherm determination


In order to determine the sorption isotherm, the water
bath MLL 147 (AJL Electronic) (Fig. 3) was used. The
set-up gave a possibility to monitor the sample mass loss.
The sample was hanged in a small container above a satu-
rated salt solution. The applied salts were as follows:
K2SO4, KCl, NaCl, NaNO2, NaBr, Na2Cr2O7, K2CO3,
MgCl2, CH3COOK.
During the measurements the sample was placed in the
container above saturated salt solution of known relative
humidity. The whole system was thermostated. Weighing
of the sample took place in the constant conditions until
the equilibrium was established. The time of equilibrium
Fig. 2. Sorption isobars for beech, spruce and eucalyptus [13,14]. establishing was ca. 20 h. Special preventive measures to
eliminate possible weight change due to microbial growth
presents a generalization of drying equilibrium over wide were taken.
range of temperatures and moisture contents.

3. Experimental

3.1. Samples for sorption isotherm determination

Sorption isotherms altogether with the hysteresis phe-


nomena of the energetic variety of willow S. viminalis were
investigated. The experiments were performed for temper-
ature range: 20–85 C.
Sorption isotherms were studied in two different ways.
Firstly, the simple water bath containing saturated salts
solutions was used in order to determine the sorption iso-
therm for 30 C, 50 C, 76 C, 85 C . Each sample was
cut into chips approximately 5 · 3 · 0.5 mm and ca. 3–4 g
in weight. Experiments were made in duplicate.
Secondly, CIsorp water sorption analyser was used. In
this case the adsorption and desorption isotherms alto-
Fig. 3. Water bath for sorption isotherm determination: 1 – thermostat, 2
gether with hysteresis phenomena at 20 C, 50 C and – electronic balance, 3 – set of salts, 4 – thermostatic container, 5 –
75 C for samples of willow S. viminalis were studied. Each container with sample, 6 – base, and 7 – sample dish hanged on a thin
sample was cut also into chips approximately 5 · 3 · wire.
1752 Z. Pakowski et al. / Fuel 86 (2007) 1749–1757

3.3.2. CIsorp water sorption analyser for sorption isotherm hung in a tray-5 in superheated steam environment. Steam
determination was produced in a boiler-1 and superheated to the required
The experimental set-up – CIsorp water sorption ana- temperature in an electrical superheater-2. Next, super-
lyser (CI Electronics Ltd.) equipment (Fig. 4) consisted of heated steam went through a calming section-3 filled with
weighing chamber, humidifier and heat exchanger. The stainless steel shavings in order to equalize the flow. After
whole equipment was controlled with a PC. leaving the measuring section the superheated steam was
Weighing chamber contained weighing pans suspended condensed in a cooler and returned as liquid water to the
from two microbalances (working independently from each boiler. The whole set-up was insulated and externally
other). Changes in the sample masses as a result of uptake heated in order to avoid steam condensation on the walls.
or loss of water were monitored and recorded. The dry gas After the set-up was heated, the sample of fresh biomass
(in this case dry air) was fed to the weighing chamber and was placed on the tray. The mass of the sample was mon-
humidifier. The wet and dry gas flows were brought up to itored at given steam temperature until a constant value
the required weighing chamber temperature and mixed was reached, then the temperature was increased to a
together just before they enter the chamber. The chamber new value and a new equilibrium was obtained. The sample
contained calibrated humidity probe what enabled to mon- mass measurement accuracy was ±0.001 g. The measure-
itor and control the relative humidity inside. ments were made in duplicate.
The unit contained also a microprocessor which held the
set-points for the flows and temperatures. It continuously 4. Results and discussion
monitored the wet and dry flows, temperatures of the
humidifier, weighing chamber and relative humidity. It 4.1. Results of sorption isotherms determination
continuously calculated the balance weights reading as
well. For each experiment wet sample of wood was inserted The experimental results of desorption isotherms for S.
into the weighing chamber and 19 step changes relative viminalis at 30 C, 50 C, 76 C, 85 C obtained from the
humidity (0.9–0.0–0.9) were allowed. In this way the hys- water bath are presented in Fig. 6 and compared to the lit-
teresis phenomenon (desorption–adsorption isotherms) erature data. Fig. 7 shows the experimental data of desorp-
could be investigated. The cut-off criteria for steps were tion isotherms at 20 C, 50 C, 75 C measured in CIsorp
set in terms of fixed time (1200 min) or rate of weight water sorption analyser altogether with data presented in
change (0.001%/min). The weighing accuracy was ±1 lg. the literature. The errors of the measurements are pre-
sented only for one series in each figure in order to make
3.3.3. Set-up for sorption isobar determination the figures more clear and transparent.
The sorption isobars were determined in a specially con- Willow, like other kinds of wood, shows an increase of
structed set-up (Fig. 5) by continuous weighing the sample moisture content with increasing water activity at constant

Fig. 4. CIsorp water sorption analyser for sorption isotherm determination.


Z. Pakowski et al. / Fuel 86 (2007) 1749–1757 1753

Fig. 7. Sorption isotherms for S. viminalis obtained from CIsorp water


sorption analyser.

activity what is caused by decreasing wood hygroscopicity.


The temperature change is an important parameter that
has an effect on chemical reactions during wood drying.
With temperature increase water activity increases as well
at the same moisture content, which influence material
quality and storage stability [19]. The temperature increase
influences the water binding properties by reducing the
number of active water binding sites. It is said [20] that
at higher temperatures water molecules get activated to
Fig. 5. Set-up for sorption isobar determination: 1 – boiler, 2 – higher energy levels, causing them to become less stable
superheater, 3 – calming section, 4 – steam temperature measurement, 5 and break away from the water binding sites of the mate-
– sample, and 6 – balance. rial, thus decreasing the equilibrium moisture content.
The analysis of Figs. 6 and 7 shows that sorption is not
highly influenced by temperature for willow. It can be
explained on the basis of chemical composition and struc-
ture of wood. Willow belongs to softwoods and consists of
tracheids. Softwoods are less complex and heterogeneous
in comparison with hardwoods [17]. Generally in soft-
woods there is more lignin than in hardwoods and lignin
sorbs water less than wood cellulose does. The content of
organic compound in wood is presented in Table 2 [21].

4.1.1. Hysteresis phenomena


On the basis of experimental data obtained from CIsorp
water sorption analyser the hysteresis phenomena were
observed for temperatures 20 C, 50 C, 75 C and exam-
ined (Figs. 8–10).
It is observed in the figures presented above, that the
equilibrium moisture content for desorption is always
Fig. 6. Sorption isotherms for S. viminalis obtained from water bath.

Table 2
Chemical composition of wood [21]
temperature. According to Brunauer’s classification the
sorption isotherms of willow exhibit the sigmoidal shape Composition (%) Hardwoods Softwoods
and can be classified as a type II isotherm. The experimen- Cellulose 40–44 40–44
tal data in both cases indicate that moisture content Hemicellulose 15–35 20–32
Lignin 18–25 25–35
decreases with increasing temperature at constant water
1754 Z. Pakowski et al. / Fuel 86 (2007) 1749–1757

Fig. 11. Sorption isobars for willow S. viminalis.


Fig. 8. Hysteresis phenomena for S. viminalis at 20 C.

storage conditions are taken into considerations. It means


that for wood, not only from energetic plantations, it is
better to dry the product before storage.

4.2. Results of sorption isobar determination

In the literature there is a lack of sorptional data at high


temperature for energetic varieties of wood, that is why the
comparison with the literature data is almost impossible.
As it was mentioned above, the only data available in the
literature for high temperature concern sorption isobars
of beech and spruce [13]. For these species the experiments
were performed under similar conditions to those presented
in our work. Nevertheless, it is difficult to compare the
results because beech belongs to hardwoods, whereas
spruce and willow are softwoods. However, the preliminary
analysis shows good agreement between the results of
Fig. 9. Hysteresis phenomena for S. viminalis at 50 C. experiments carried out for willow and spruce. Experimen-
tally determined sorption isobar for S. viminalis is pre-
sented in Fig. 11.

5. Analysis

All sorptional data obtained during the experiments car-


ried out in a wide range of temperatures and moisture con-
tents altogether with data available in the literature for
energetic variety of willow S. viminalis were used to pro-
duce one, universal and generalized sorptional equilibrium
equation. In order to describe the relationship of water
activity on temperature and moisture content Karlsson–
Soininen [22] equation was used.
Many attempts with other equation types indicated that
this particular one provides the best fit to the experimental
data.
The obtained equation is plotted vs. data points for our
Fig. 10. Hysteresis phenomena for S. viminalis at 75 C. own experimental data series together with Gigler’s data
(Figs. 12 and 13), and all collected 109 data points in
Fig. 14.
higher than for adsorption, at a particular water activity. In order to build one equation, data produced for the
The hysteresis has a significant meaning especially when purpose of this paper were taken and combined with the
Z. Pakowski et al. / Fuel 86 (2007) 1749–1757 1755

Fig. 12. Literature [6] and own experimental data for sorption isotherm and curve obtained from the Karlsson–Soininen equation obtained in this work.

Table 3
Sorptional equilibrium data for S. viminalis used in the present work
Reference Sorption Temperature Numbers of
isotherm/isobar range (C) data points
Gigler et al. Sorption isotherm 20 13–24
(2000)
This work Sorption isotherm 30 83–109
from water bath 50
76
85
Sorption isotherm 20 25–82
from CIsorp water 50
sorption analyser 75
Sorption isobar 100–125 1–12
Fig. 13. Own experimental data for sorption isobar and curve obtained
from the Karlsson–Soininen equation obtained in this work.
Altogether 109 data points were compiled and curve fitted
using Matlab software.
Modified Karlsson–Soininen equation [22]:
pffiffiffiffi
aw ¼ exp½T  expða1  X þ a2  X þ a3 Þ
pffiffiffiffi
 expða4  X þ a5  X þ a6 Þ ð2Þ
a1 ¼ 32:591; a2 ¼ 14:229; a3 ¼ 6:167
a4 ¼ 14:261; a5 ¼ 2:057; a6 ¼ 0:785

Convergence intervals at 95% confidence level are


respectively:
a1 ¼ 73:223 to 8:0411; a2 ¼ 8:9521 to 37:41;
a3 ¼ 9:4026 to  2:9308 a4 ¼ 25:779 to  2:7433;
a5 ¼ 4:8071 to 8:9213; a6 ¼ 0:21417 to 1:7841

Fig. 14. The surface of equilibrium water activity as a function of Correlation coefficient R = 0.93066
temperature and moisture content by Karlsson–Soininen equation. As it was mentioned before together with the Karlsson–
Soininen equation other equations were tested. Three dif-
ferent equations were compared, but the quality of the
literature data [6]. Collected data in a form of database fitting was not satisfactory – Table 4.
shown in Table 3 includes wide temperature range 20– As results from the quality of the fitting, the Karlsson–
125 C and wide moisture content range of 0.0–0.9 kg/kg. Soininen equation (2) is the most suitable of the equations
1756 Z. Pakowski et al. / Fuel 86 (2007) 1749–1757

Table 4
Tested sorption isotherm equations
Equation Form of the equation Correlation coefficient
a3
Modified Henderson equation aw ¼ 1  exp½a1  ða2 þ T Þ  X  0.91710
a1 ¼ 0:110; a2 ¼ 39:093; a3 ¼ 1:068

aw ¼ expða1  T a2  expða3  T a4  X ÞÞ
Chen–Clayton equation a1 ¼ 46:409; a2 ¼ 0:766; a3 ¼ 26:724; a4 ¼ 0:1778 0.92758
 
a1
aw ¼ exp  expða3  X Þ
Chung and Pfost equation a2 þ T 0.92945
a1 ¼ 194:66; a2 ¼ 32:946; a3 ¼ 13:579

h  pffiffiffiffi   pffiffiffiffi i
Karlsson–Soininen equation aw ¼ exp T  exp a1  X þ a2  X þ a3  exp a4  X þ a5  X þ a6 0.93066
a1 ¼ 32:591; a2 ¼ 14:229; a3 ¼ 6:167;
a4 ¼ 14:261; a5 ¼ 2:057; a6 ¼ 0:785

tested to describe water activity of energetic variety of wil- content, is universal and can be used for both air drying
low S. viminalis in the range of temperatures of 20–125 C and superheated steam drying.
from almost zero to full fiber saturation point. Our own
experimental data fit quite well onto the fitted surface Acknowledgments
(Figs. 12 and 13) which confirms the experimental results
obtained in this work. The obtained equation for the first This work was performed under Grant No. 3 T09C 0101
time in the literature describes sorptional equilibrium of 28 financed in the years 2005–2008 by the Ministry of
willow S. viminalis in such a wide range of temperatures, Scientific Research and Information Technology of the
thus making it universal for both air drying and super- Republic of Poland.
heated steam drying applications. The authors are greatful to Professor Ingvald Strømmen
for the ability to use sorption isotherm facilities of his lab-
6. Conclusion oratory at NTNU Trondheim.

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