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Article history: Sunflower seed shell (SSS) that is a woody waste biomass was torrefied at 300 °C which is the upper limit of
Received 20 October 2015 torrefaction temperature to monitor the most severe variations on chemistry, morphology, functional groups, and
Received in revised form 19 December 2015 the burning characteristics of biomass. Since, this biomass is rich in holocellulose (hemicellulosics + cellulosics)
Accepted 7 January 2016
and relatively poor in lignin contents, it offers opportunity to observe the heat-induced variations on a woody bio-
Available online xxxx
mass. Besides, the effects of torrefaction on SSS were firstly investigated in this paper. Comparison of H/C and O/C
Keywords:
ratios before and after torrefaction revealed that the composition of SSS moved from nearly a cellulosic model to
Torrefaction a point between lignite and subbituminous coal. It was also concluded that the torrefaction should be implemented
Temperature at around the upper temperature limit to assure effective removal of volatiles and to improve the biomass. However,
Biomass the residence time should be optimized to justify the effectiveness of torrefaction and to avoid the loss of carbon.
Sunflower © 2016 Elsevier B.V. All rights reserved.
Surface functionalities
1. Introduction easy to grind, and increases the hydrophobic properties [4]. Such conse-
quences have favorable effects on the biomass properties involved in the
Biomass that offers worldwide great potential is one of the promis- supply chain (transport, storage and feeding) since an easy-to-fluidize,
ing alternatives of fossil fuels since it has several advantages of being low-hydrophobic, not-prone-to-agglomerate and high-energy density
easy to find, abundant, CO2 neutral, low sulfur content and low ash feedstock is obtained [5]. The destruction of hemicellulose and the partial
yield. Unfortunately, biomass species mostly have some drawbacks breakdown of both cellulose and lignin lead the formation of low calorific
such as low heating value and low density, high moisture and volatile value gases [6]. Analysis results of the gases emitted from biomass during
matter contents, and high O/C ratio. In particular, co-firing systems torrefaction showed that the gas is very rich in oxygen content. That is, it
usually suffer from the high oxygen content in biomass that lowers may contain high amounts of CO2 (~80%) and CO (~20%) as well as rel-
the heating value and enhances the thermal reactivity, leading segrega- atively lower amounts of volatile organic compounds [7]. Approximately
tion of fuels in the blends [1]. The pretreatment methods applied to 70% of the initial mass of biomass on dry basis is recovered as solid
biomass to improve the fuel characteristics usually rely on torrefaction, product (torrefied biomass or biochar), which corresponds to over 90%
pyrolysis or carbonization to obtain either improved solid fuels called of its initial energy content [8]. On the other hand, surface properties
biochar or secondary fuels or products such as low-calorific value such as the water repellency and adhesion as well as the hydrophilic
gases and oxygenated liquid fuels [2]. In case of biochar production, nature of biomass are typical characteristics which are under the effect
effective removal of moisture along with partly elimination of volatiles of oxygen functionalities and so these characteristics are also influenced
can be achieved. Accordingly, O/C ratio decreases while the heating from torrefaction. That is, the water absorbing capacity of biomass highly
value of biomass increases through pretreatment. decreases due to the replacement of OH-groups by unsaturated non-polar
Torrefaction is a mild pretreatment technique which is typically groups. In this way, the moisture uptake capacity that is one of the serious
carried out by slow heating of biomass to a temperature in the range of concerns of biomass is significantly reduced upon torrefaction and it
200–300 °C under non-oxidizing conditions to produce improved quality reduces the susceptibility of the biomass to biological decay [9].
biofuel through the removal of oxygen to get lower O/C ratio in the treat- A wide range of biomass species were subjected to torrefaction by
ed biomass and consequently enhancement in the heating value. The Arnsfeld et al. [10] at three temperature levels of low (200 °C), medium
bulk density increases and the amount of energy in unit volume (250 °C) and high (300 °C) and it was concluded that the effective
becomes comparable with those of coals [3]. Meanwhile, torrefaction reduction in O/C ratio needs high temperature conditions. Similarly,
also destroys the fibrous structure and tenacity that makes the biomass Chen et al. [7] also reported that the volatile matter content of cotton
stalk and corn stalk changed minimally at temperatures of 200–
⁎ Corresponding author. 230 °C, while noticeable reduction took place at torrefaction tempera-
E-mail address: yamans@itu.edu.tr (S. Yaman). tures of 260–290 °C. Sarvaramini et al. [6] also showed that torrefaction
http://dx.doi.org/10.1016/j.fuproc.2016.01.006
0378-3820/© 2016 Elsevier B.V. All rights reserved.
198 E. Bilgic et al. / Fuel Processing Technology 144 (2016) 197–202
at 300 °C for 25 min was more efficient than that at 260 °C for 60 min in the extracted bulk, respectively. All the tests were repeated at least
terms of the increases in C and the calorific value and decrease in O twice and the mean values of the results which are not deviated more
content. Shang et al. [11] torrefied the straw in the range of 200– than 5% were taken to assure the repeatability of the experimental data.
300 °C for 0.5–3 h and found that the structural changes below 200 °C
were not so important and hemicellulose started to decompose in the
range of 200–250 °C and totally degraded at 300 °C for 2 h. The thermal 2.2. Torrefaction
decomposition temperatures of hemicellulose, cellulose and lignin are in
the ranges of 150–300 °C, 275–350 °C and 250–500 °C, respectively [12]. Torrefaction experiments were carried out at 300 °C to work at the
Since, temperatures higher than 300 °C are detrimental to the recovery upper temperature limit of torrefaction. For this, a horizontal tube
of carbon and lead serious decreases in the energy yield, torrefaction of furnace containing a silica tube with a diameter of 15 cm and a length
biomass is limited by 300 °C. For this reason, torrefaction carried out at of 72 cm was used and the schematic of the torrefaction set-up is given
300 °C shows the ultimate effects of this treatment on the structure in Fig. 1. The radiation zone where heating is applied is just in the center
and the properties of biomass. of the silica tube and has a length of 5 cm and the temperature control is
On the other hand, sunflower, which is also known as Helianthus performed by a PID controller. Approximately 10 g of milled SSS was put
annuus, is cultivated worldwide for its seeds as a source of vegetable into silica crucibles and then placed through the radiation zone of the un-
oil or as a snack. Turkey is among the top-ten countries globally in heated furnace, air was purged out of the system by nitrogen flow, and
sunflower seed production with an annual capacity of around 1.5 then temperature was increased from ambient to 300 °C with a heating
million tonnes. Accordingly, a great potential of sunflower seed shell rate of 10 °C/min under nitrogen flow of 100 mL/min, and the sample
(SSS) is obtained after dehulling operation, and this woody by- was kept at 300 °C for 60 min. Then, the sample was allowed to cool
product can be regarded as a suitable biomass [13]. However, above- down to ambient temperature in the furnace under nitrogen flow. On
mentioned concerns of biomass such as high reactivity and high oxygen the other hand, the effects of torrefaction temperature on the solid recov-
content are also in question for this biomass material too, and there has ery ratio were also investigated using the thermal analyzer. That is, the
not enough work in literature on the improvement of fuel properties of milled sample was weighed around 10 mg and placed into alumina cru-
SSS by torrefaction. In addition, SSS is known to have high contents of cible as a thin layer. Then the sample was heated from ambient to 300 °C
holocellulose (hemicellulosics + cellulosics) and relatively lower with a heating rate of 10 °C/min under nitrogen flow of 100 mL/min and
content of lignin [13]. Lignin is known to show higher resistance against 60 min of hold-time was allowed at this final temperature.
decomposition compared to hemicellulose and cellulose. For this
reason, SSS can be allowed a suitable biomass to investigate the extreme
effects of torrefaction. Thus, this study aims to investigate how deep 2.3. Burning tests
changes can be achieved on the structure, properties, and the burning
characteristics of SSS through torrefaction carried out at the upper Burning of the original biomass and the torrefied biomass was per-
temperature limit. formed in the thermal analyzer described above. For this, temperature
was increased from ambient to 600 °C with a heating rate of 10 °C/min
2. Material and method under dry air at the flow rate of 100 mL/min. 30 min of hold-time was
allowed at the final temperature to assure that the burning is completed.
2.1. Sample characterization Thermogravimetric Analysis (TGA), Derivative Thermogravimetry
(DTG), Differential Thermal Analysis (DTA), and Differential Scanning
SSS provided from Turkish vegetable oil industry was first kept in Calorimetry (DSC) profiles were obtained.
open containers in laboratory for a week and then milled and sieved
to a particle size lower than 0.250 mm that is the typical size for testing
such materials according to ASTM standards. Proximate analysis of the 3. Results and discussion
sample was performed according to ASTM standards, while the ultimate
analysis was implemented using Leco TruSpec® CHN ultimate equip- 3.1. Biomass characteristics
ment with Leco TruSpec® S module. The higher heating value was
determined by IKA C2000 calorimeter. The particle size analysis was car- The analysis results of the original SSS and the torrefied SSS are given
ried out by Malvern Instruments TM Mastersizer 2000 particle sizing in- in Table 1. These results indicate that SSS has low ash yield and high
strument with Hydro 2000G wet sample dispersion unit. Functional volatile matter content as in the case of typical woody biomass species.
groups were investigated by FTIR (Fourier Transform Infrared Spectros- Besides, holocellulose that is the sum of hemicellulosics and cellulose
copy) technique using KBr pellets by Bruker Alpha FTIR instrument in accounts for the most part of the macromolecular structure which is
the range of 650 and 4000 cm−1. SEM (Scanning Electron Microscopy) followed by lignin. These ingredients are the polymers that are rich in
images were obtained by Jeol JCM-6000 instrument for morphological oxygen, and the high oxygen content (46.4%) in the original biomass
investigation. is consistent with this molecular composition. Likewise in almost all
The burning characteristics of the torrefied sample as well as the oxygen-rich fuels, high reactivity is inevitable for SSS [16].
effects of temperature on the weight loss characteristics during
torrefaction were determined using a thermal analyzer which is TA
Instruments SDTQ600 model device. This equipment has 0.1 μg balance
sensitivity, a temperature range of up to 1500 °C, platinum/platinum–
rhodium thermocouples, temperature sensitivity of 0.001 °C, and alumina
reference material.
Macromolecular ingredients including holocellulose, lignin, and ex-
tractives were specified by wet analytical methods. That is, benzene/
ethyl alcohol extraction method was applied to SSS to remove the extrac-
tives according to ASTM D1105 procedure. The extracted bulk was then
used for determination of holocellulose (cellulose + hemicellulose) and
lignin contents. Wise's chlorite procedure [14] and van Soest method
[15] were applied for isolation of holocellulose or lignin contents from Fig. 1. Schematic of torrefaction set-up.
E. Bilgic et al. / Fuel Processing Technology 144 (2016) 197–202 199
Table 1 300 °C for 1 h resulted in severe degradation and 51.1% of the initial
Analysis results of untreated biomass and torrefied biomass. weight of the sample lost due to decompositions. The heat flow pattern
Untreated Torrefied on Fig. 2b was given for temperatures higher than 150 °C to eliminate
biomass biomass the huge moisture removal peak that makes the subsequent peaks
Proximate analysis (%, on dry basis) relatively difficult to notice. Negligible heat flows between the sample
Volatiles 81.0 43.8 and the furnace existed between 150 °C and 250 °C that shows insignif-
Ash 1.8 3.9 icant endothermic phenomenon in this temperature range. This
Fixed carbon 17.2 52.3
predicts that the weight losses in this temperature range did not require
Ultimate analysis (%, on dry-ash-free)
C 46.5 69.5 any energy uptake since reactive and unstable constituents are almost
H 6.5 5.3 ready for leaving the sample very easily. Besides, the endothermic
N 0.4 0.5 decompositions taken place in the interval of 250–300 °C can be
S 0.2 0.1 regarded as the heat induced part of torrefaction which is influential
Oa 46.4 24.6
O/C atomic ratio 0.75 0.27
on the biomass polymers.
H/C atomic ratio 1.68 0.92 It is clear that torrefaction led to serious changes in the analysis
HHV (MJ/kg) 18.3 27.6 results. The content of volatiles reduced nearly the half, and the fixed
Macromolecular analysis (%, on dry basis) carbon became almost three-fold, while the ash yield enhanced more
Holocellulose 67.1 n/a
than twice. Accordingly, HHV (Higher Heating Value) of the torrefied
Lignin 27.1 n/a
Extractives 5.3 n/a sample so distinctly increased that this treatment promoted the heating
Mean diameter (μm) 189.3 174.8 value of biomass almost to the level of medium quality coals mainly due
a
By difference.
to decrease in volatiles. As a consequence, it can be obviously stated that
torrefaction is an effective thermal treatment to improve the fuel qual-
ity. The carbon content was enriched since the C–C bond energy is
3.2. Heat-induced variations higher than that of the C–O bond, leading to an increase in HHV. The
energy densification factor that means the ratio of HHV values after
3.2.1. HHV recovery and the solid yield and before torrefaction is 1.51 and this is higher than the values given
The mass and energy balances for torrefaction were calculated based for many biomass species in literature. Tran et al. found this factor as
on the amounts of the biochars obtained in the tube furnace and in the 1.20 and 1.14 from torrefaction at 300 °C for 30 min for spruce stump
thermal analyzer considering the initial weights of the dried biomass. and poplar, respectively [8]. However, Chen et al. showed that this factor
Actually, the moisture content of the air-dried SSS was 9.9 wt.%. In this may exceed 1.6 in the case of willow [12].
way, the solid product yield was calculated as 51.1 wt.%. Based on this
value and the values in Table 1, it can be concluded that the heating 3.2.2. Variations in elemental basis
value recovery is 77.1%. Similarly, the recovery of carbon was 76.4%, On elemental basis, carbon content increased from 46.5% to 69.5% at
while only 27.1% of oxygen remained in biochar. the expense of oxygen content that it lowered almost to the half. It is
The behavior of SSS throughout the heating period is illustrated in noteworthy that the reduction ratios of volatiles and oxygen are highly
Fig. 2. The profile of the weight loss (TGA) is given in Fig. 2a, while the similar. Hydrogen removal performance of a thermal treatment is an
heat flow (DSC) curve is shown in Fig. 2b. The original SSS contains indicator of the effectiveness of the treatment on the sample [18]. Ac-
some moisture and it leads to 9.9% loss from the initial weight at cordingly, reduction in hydrogen content took place relatively limited
110 °C. The remaining bulk at 110 °C was assumed as the moisture- in this study since the conditions of torrefaction was not so severe.
free and the further losses in weight were evaluated based on this The ratio of fixed carbon to volatiles is a reliable indicator of the fuel
dried sample. Therefore, the following percentages of the weight losses quality. In case of high ratio less smoke forms during combustion and
were calculated on dry basis. Actually, the weight changed very limited the forming emissions will be limited. As a result, the fuel quality will
after the removal of moisture for a wide temperature range and this is be closer to coal. This ratio in the original SSS sample is only 0.21 that
seen on TGA curve as a horizontal line. That is, the increase in tempera- is too low for being a promising solid fuel. On the other hand,
ture to 200 °C caused only 1.1% additional loss in weight, and it reached torrefaction improved this ratio to 1.20 that makes it a higher quality
to 6.4% at 250 °C which can be attributed to the degradation of extrac- fuel. In Fig. 3, O/C and H/C atomic ratios of SSS before and after
tives and hemicellulose [17]. Then, variations in weight became more torrefaction were placed on the template of van Krevelen diagram
apparent and the weight losses at 275 °C and 300 °C extended to that contains the positions of biomass, peat, lignite, bituminous coal,
14.2% and 24.7%, respectively. Furthermore, keeping the biomass at and anthracite as well as pure cellulose and lignin. That is, the place of
Fig. 2. Effects of torrefaction temperature on the weight recovery and the heat flow.
200 E. Bilgic et al. / Fuel Processing Technology 144 (2016) 197–202
became the most evident area. Zhao et al. investigated thermal degrada-
tion of both softwood lignin and hardwood lignin and concluded that
the decomposition of lignin occurs in three stages such as before
180 °C, between 180 and 380 °C, and between 300 and 650 °C [26]. Of
which, the third one (300–650 °C) were reported to have the most im-
portant contribution to the mass loss and the second stage that has the
conditions of torrefaction was not so effective on lignin decomposition.
On the other hand, some reductions took place in the intensities of
C–H stretching bands at 2917 (asymmetric vibrations of –CH2) and
2849 cm−1 (symmetric vibrations of –CH2) due to the decreasing hy-
drogen content. The former is linked with C–H stretching in aromatic
methoxyl groups and in methyl and methylene groups [27]. Therefore,
it is a strong indicator of lignin structure that has resistance to thermal
decomposition under the working conditions, and the intensity of this
band was not changed. Thus, elimination of methylene from biomass
is rather limited and consequently these bands are still very strong in
case of torrefied biomass.
Fig. 5. FTIR spectra for original and torrefied SSS. Furthermore, the region between 3400 and 3200 cm−1 that
represents O–H stretching bands can be attributed to the hydroxyl groups
in phenolic and aliphatic structures. Upon torrefaction, this region
torrefaction. In fact, the upper limits of decompositions for cellulose and became quite straight due to carbohydrate dehydration, reduction in car-
lignin are 350 °C and 500 °C, respectively, and only limited parts of these boxylic acids and alcohols, and the removal of moisture [28–30]. Liu et al.
ingredients could be decayed. It is also pointed out in literature that cel- found out that phenols are present in the volatiles released from lignin
lulose may not show any degradation at temperatures lower than 320 °C between 150 and 287 °C, and it is consistent with the lowering intensities
[10]. Besides, lignin that has a low O/C ratio compared to hemicellulose of O–H stretching bands [31].
and cellulose is relatively less reactive and it shows resistance to thermal
degradation under investigated conditions. 3.2.5. Variations in burning characteristics
Besides, since lignin is the only aromatic constituent in biomass, the Fig. 6 shows the thermal analysis curves of TGA, DTG, and DTA
peak at 1559 cm− 1 that shows C_C bonds and aromaticity can be obtained from the burning of the samples. Low temperature reactivity
assigned to lignin, and similarly this peak was not diminished owing of the original SSS almost disappeared through torrefaction and the
to torrefaction. In contrast, the increasing content of carbon changed main burning region shifted to the higher temperature interval in which
the shape of the spectrum in such a way that C_C stretching and disproportionally higher burning rates were detected. Reduction in the
C_C vibration bands in an absorbance range of 1578–1459 cm− 1 content of volatiles limited the decompositions at low temperatures and
Fig. 6. TGA, DTG, and DTA curves from burning of original and torrefied samples.
202 E. Bilgic et al. / Fuel Processing Technology 144 (2016) 197–202
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