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Environmental Technology

ISSN: 0959-3330 (Print) 1479-487X (Online) Journal homepage: https://www.tandfonline.com/loi/tent20

Synthesis of nickel-based layered double


hydroxide (LDH) and their adsorption on carbon
felt fibres: application as low cost cathode catalyst
in microbial fuel cell (MFC)

Meriem Djellali, Mostefa Kameche, Hakima Kebaili, Mohamed Mustapha


Bouhent & Abdellah Benhamou

To cite this article: Meriem Djellali, Mostefa Kameche, Hakima Kebaili, Mohamed Mustapha
Bouhent & Abdellah Benhamou (2019): Synthesis of nickel-based layered double hydroxide (LDH)
and their adsorption on carbon felt fibres: application as low cost cathode catalyst in microbial fuel
cell (MFC), Environmental Technology, DOI: 10.1080/09593330.2019.1635652

To link to this article: https://doi.org/10.1080/09593330.2019.1635652

Accepted author version posted online: 21


Jun 2019.
Published online: 16 Jul 2019.

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ENVIRONMENTAL TECHNOLOGY
https://doi.org/10.1080/09593330.2019.1635652

Synthesis of nickel-based layered double hydroxide (LDH) and their adsorption on


carbon felt fibres: application as low cost cathode catalyst in microbial fuel cell
(MFC)
Meriem Djellali a,b, Mostefa Kamechea,b, Hakima Kebailia,b, Mohamed Mustapha Bouhenta,b and
Abdellah Benhamoua,c
a
Université des Sciences et de la Technologie d’Oran Mohamed-Boudiaf, Oran, Algérie; bLaboratoire d’Ingénierie des Procédés de
l’Environnement, Université des Sciences et de la Technologie d’Oran Mohamed-Boudiaf, Oran, Algérie; cFaculté de chimie, Laboratoire de
Physico-Chimie des Matériaux, Catalyse et Environnement, Université des Sciences et de la Technologie d’Oran Mohamed-Boudiaf, Oran,
Algérie

ABSTRACT ARTICLE HISTORY


Following their successful utilization as novel bioanodes in Microbial Fuel Cells (MFCs), Layered Received 13 October 2018
Double Hydroxide (LDH) were tested in the present investigation, as promising cathodes to Accepted 16 June 2019
reduce electrons coming from oxidation of organic matter in the anode compartment, in the
KEYWORDS
presence of oxygen used as successful oxidant. Therefore, the LDH samples Ni3Al-LDH with the Nickel-Aluminium layered
ionic ratio Ni2+/Al3+ equal to 3, were synthesized and added by adsorption to Carbon Felt (CF) double hydroxide synthesis;
fibres. They were then stored separately in three electrolyte solutions KCl, NiCl2 and AlCl3 used carbon cathode catalyst;
as catholytes in the MFCs. Effects of the active cationic sites located inside the Ni3Al-LDH on microbial fuel cell; fruit waste
these electrolytes, were discussed in terms of energies produced by these MFCs. The structure treatment; low cost energy
and morphology of the synthesized LDH, were studied by using the analytical techniques XRD,
FTIRS and SEM, while the electrode performances of the LDH-electrodes were investigated with
the electrochemical methods CV and EIS. It was revealed that the CF modified with Ni3Al-LDH
cathode and conditioned in the NiCl2 electrolyte solution yielded the highest energy harvesting
for the MFC (i.e. 3.2 µW/cm2). This power density output was similar to previous clean one-
compartment MFC. However, it was less expensive than an Enzymatic Fuel Cell (45 µW/cm2),
making in evidence the highest cost of the material. Thus, by taking into account these
encouraging findings, the low cost materials used in MFCs held great promise for practical
application in electrochemical power devices and therefore fruit waste treatment.

Abbreviations: ACFC: Air Cathode Fuel Cell; ADEFC: Alkaline Direct Ethanol Fuel Cell; AFC: Alcaline
Fuel Cell; BET: Brunauer–Emmett–Teller; BFC: Biological Fuel Cell; CF: Carbon Felt; CV: Cyclic
Voltammetry; DGFC: Direct Glucose Fuel Cell; DMFC: Direct Methanol Fuel Cell; EFC: Enzymatic
Fuel Cell; EIS: Electrochemical Impedance Spectroscopy; FC: Fuel Cell; FTIR: Fourier Transform
Infra Red spectroscopy; LDH: Layered Double Hydroxide; MEC: Microbial Electrolysis Cell; MFC:
Microbial Fuel Cell; Mg-Al-CO23 -LDH: Layered Double Hydroxide Magnesium-Aluminium-
Carbonate; Ni-Al-LDH: Layered Double Hydroxide Nickel-Aluminium; OCP: Open Circuit Potential;
SEM: Scanning Electron Microscope; TG/DTA: ThermoGravimetric and Differential Thermal
Analysis; XRD: X-Ray Diffraction.

CONTACT Meriem Djellali meriem.djellali@univ-usto.dz; meriemdjellali@gmail.com Université des Sciences et de la Technologie d’Oran-Mohamed
Boudiaf, USTO-MB, BP 1505, El M’naouar, 31000 Oran, Algérie
© 2019 Informa UK Limited, trading as Taylor & Francis Group
2 M. DJELLALI ET AL.

1. Introduction compartment configuration using LDH, a maximum


power density of 45 µW.cm−2 was obtained [25].
LDHs are known as hydrotalcite-like clays with the Indeed, novel grapheme modified polymers were elabo-
chemical composition formula of [MII1–xMIII x+ n−
x (OH)2] [Ax/n rated for EFCs operating in plant leaves [26]. Electroche-
x− II III
yH2O] , where M and M represent divalent and triva- mical activities in MFC, were studied by electro-
lent metal ions within the brucite-like layers and An− deposition of manganese dioxide on polypyrrole-
interlayer anions [1,2]. LDHs are therefore class of ionic coated stainless steel [27]. Also, electrochemical study
solids characterized by a layered structure having of buffered ferric chloride was carried out elsewhere as
generic layer sequences. They can be readily synthesized terminal electron acceptor in two-compartment MFC
under laboratory conditions with easily controllable [28]. Based on these interesting properties and appli-
chemical composition of the layer and interlayer cations, LDHs should be potentially attractive materials
domains [3]. as electrode surface modifications. Besides, LDHs have
Nowadays, LDHs intercalates are attracting much been used as electrolyte in ADEFC [29]. For more electro-
attention and having novel advanced applications in chemical applications, LDHs were successfully utilized as
medicine and agriculture [4,5]. For example, some drug sensors, electrocatalysts and super capacitors [30,31]. In
molecules may be intercalated; the resulting nanocom- FC applications, Ni-Al-LDH was used as catalytic promo-
posites have potential use in controlled release systems ter to the electrolyte membrane/electrocatalyst interface
[6,7], reducing the frequency of medication doses [32]. Furthermore, the anionic clays Mg-Al-CO23 -LDH and
needed for treatment. Furthermore, agrochemical inter- Ni-Al-Cl-LDH were also used as cathode catalyst layers for
calates are of interest because of the potential utilization the conception of more favourable AFCs [33].
of LDHs to remove agrochemicals from polluted water, Indeed, LDHs containing Ni and Al as electrode
reducing the likelihood of eutrophication [8]. Also, modifiers can be adsorbed on carbon-felt fibres for the
using Mg-Al layered double hydroxide to eliminate the improvement of oxygen reduction capacity at cathode
pollutants as heavy metal from aqueous solutions [9]. in MFC and may be used successfully as previously
The composition of LDHs could provide a positively [21]. In addition, LDH materials have several advantages,
charged environment to interchange organic molecules such as their low cost, environment-friendly, versatility of
[10], such as carboxylic acids [11], anionic polymers their chemical composition, unique anion exchange,
[12], cyclodextrin [13], organic phosphoric acids [14] intercalation properties and chemical stability. On the
and fullerene [15]. Such modified electrodes have also other hand, their use in particular energy research pro-
been used effectively to detect phenol [16] and uric duces some challenging physical and chemical aspects
acid [17]. Removal of hazardous fluoride from drinking that need to be addressed. In particular, Ni-Al-LDH and
water by using layered double hydroxide/cellulose com- carbon materials composites have been investigated
posite [18]. intensively as promising capacitive materials due to
MFC was revealed as one of recent methods of renew- high redox activity enhanced electrochemical
able energy recuperation, the direct conversion of performances.
organic matter to electricity by using bacteria [19]. The In view of the above-mentioned interesting electroca-
efficiency of modified cathodes by oxides was also talytic properties of these materials, we found it is useful
confirmed in the MFCs [20]. With the aimtobe used asva- to make a further investigation towards the integration
luable choice for DGFC application, modified grapheme of these novel materials in MFC. In this biological
LDH nanocomposites were synthetized as advanced energy device, we used microorganisms (bacteria) as bio-
electrode for glucose electro oxidation [21]. In separate catalyst to prove the feasibility of the process in depollut-
studies, platinum and nickel nanoparticles were success- ing wastewater though producing low bio-energy. The
fully electro-deposited on glassy carbon electrode for metabolic pathways of microorganisms related to the
glucose electro-oxidation to be used in AFCs [22]. Plati- production of electricity in MFC, are anaerobic digestion,
num nanoparticles were also supported on reduced gra- anaerobic respiration and fermentation. During the
phene oxideas potential catalyst for the improvement of anaerobic respiration of microorganisms, the electrons
electro oxidation of methanol to be used in DMFC [23]. are diverted from their respiratory chain to a final accep-
On energy scale, enzymes encapsulated within sol– tor. Microorganisms utilize nitrates, sulfates, CO2, metal
gel matrices have been also used for BFC applications ions or organic acids as final electron acceptors. Fermen-
[24]. In effect, LDHs Zn2Cr–ABTS and Zn2Al–Fe(CN)6 tation is also a metabolic pathway for which organic
LDH, have been already synthesized to confirm the inter- compounds are oxidized.
calation of redox anions between inorganic layers, to be Rabaey & Verstraete et al. [34] have already estab-
used as electrical connection in the EFC. Thus, with a two lished the link between anode potential and microbial
ENVIRONMENTAL TECHNOLOGY 3

metabolism. As soon as the MFC starts working, the of de-carbonized water, in which the precipitation-pH
potential of the anode is high and therefore its voltage was maintained constant at a value of 8.5 with a sol-
is low. The high potential of the anode selects thus the ution of NaOH (1.0 M). Further addition was completed
microorganisms. As they are being developed, the after 6 h and then left for 24 h under N2 flow. The
speed of their metabolism simultaneously increases the resulting suspension was washed several times with
production of the current, and the potential of the de-carbonized water and finally dried inside oven at
anode begins to decrease. 60° [38].
In order to be effective, a MFC must use a fuel (sub- In order to make evidence the existence of the
strate) of the lowest equilibrium potential coupled with LDH phase, the composition and the morphology of
an oxidant of the highest potential. For example, a BFC the obtained material were characterized by conven-
using the oxidation of acetate at the anode would consti- tional analytical techniques (XRD, FTIR, TG/DTA, FE-SEM,
tute an alternative not far in power, from the oxidation of SEM)
hydrogen. The standard potential of the CO2 / acetate
redox couple (i.e. −0.28 V) is comparable to that of H+/
H2 (i.e. −0.42 V). 2.3. Characterization of synthesized Ni3-Al-LDH
The present work investigates thus the synthesis of
XRD data were collected in a BRUKER D8-ADVANCE
Ni3Al-Cl-LDH with molar metal ratio equal to 3 (Ni2+/Al3
+ diffractometer working at 40 kV and 30 mA and
) in order to decrease the layer density charge of LDH
using Ni-filtred Cu-Kα radiation, scanning from 2° to
and therefore to increase the amount of the transition
75° in 2θ degrees. FTIR spectra were recorded with
metal (nickel). The synthesized Ni3Al-Cl-LDH, was used
spectrometer BRUKER IFS 66V-S and NICOLET-20SXC.
as a novel catalyst in MFC. Its crystallographic and mor-
Each sample was placed in the sample holder as KBr
phological features were examined using conventional
pellets (2% wt sample concentration pelletized at
analytical techniques XRD, FTIR, TG/DTA, FE-SEM. Fur-
10 ton) and scanned from 4000 to 400 cm−1 with
thermore, its electrochemical properties were also evalu-
2 cm−1 resolution. The specific total surface area was
ated with CV and EIS. Moreover, in contrast to Kubo et al.
obtained by applying BET method. The thermal
2012 [35] who used a two-chamber AFC with an anion
behaviour of the prepared materials, was analyzed
exchange membrane as separator and LDH-modified
from the simultaneously recorded TG and DTA curve
electrodes, we expose in this study a successful appli-
in SEIKO SSC/5200 equipment. Measurements were
cation of our newly elaborated LDH in a two compart-
carried out under air atmosphere (flow of 100 mL/
ment MFC using a cation exchange membrane as
min) from room temperature to 1000°C at 10°C/min
separator between catholyte and anolyte chambers. Sat-
heating rate. The microscopic analyses of surface of
isfactorily on energy scale, the power density delivered
Ni3Al-LDH sample were done with FE-SEM equipment
by our MFC was quite similar to the one-compartment
FEI-NOVANANOSEM 230. The preparations were per-
FC [36] but very much different from that obtained
formed by adhering particle samples on a carbon
with the two-compartment AFC [37].
tape with FE-SEM a gold conductive coating on the
surface, using Philips XL30S-FEG. On the other hand,
2. Experimental set up images of the pristine CF and the modified cathode
CF-Ni3Al-LDH have been realized using JSM-6610LA
2.1. Reagents SEM.
The Salts solutions were prepared from analytical
grade reagents: AlCl3.6H2O (>98%, Sigma), NiCl2.6H2O
(99%, Sigma), NaOH (98%, Fluka), HCl (37%, Fluka). 2.4. Preparation of LDH-based cathode for MFC
All preparations were done with de-ionized water LDH modified cathode was prepared by solvent casting
(18.2 MOhm.cm). procedure according to a method described previously
[39]. In effect, a sample of pristine CF of area 14.88 cm2,
was washed with hydrochloride acid (0.1 M) to remove
2.2. Synthesis and elaboration of Ni3-Al-Cl LDH
all organic matter. As suggested by Pérez-Ramirez et al.
The material containing nickel and aluminium (LDH- [40], the amount of 1.0 mg/mL Ni-Al- LDH aqueous sus-
Ni3Al), was synthesized by co-precipitation method. pension was dispersed overnight under stirring in dis-
The salt solutions of NiCl2.6H2O and AlCl3.9H2O respect- tilled water. Then, the cleaned CF was immersed into
ively with the molar proportion 3 were therefore pre- the suspension for 24 h and finally was allowed to dry
pared. Then, they were added drop-wise into 100 ml in air.
4 M. DJELLALI ET AL.

2.5. MFC design


The MFC consisted of two half-glass cells separated by
the cation exchange membrane (Nafion117) and CF elec-
trodes. One-half of the cell contained pristine CF as
anode and leachate of fruit wastes for the formation of
electroactive bio-film. The oxidation of the organic
matter in particular sodium acetate, generated electrons
and protons.
The electrons travelled alongside the external circuit,
whereas the protons diffused across the membrane.
The other half of the cell contained the LDH modified
CF as cathode and an electrolyte solution (KCl or NiCl2
or ALCl3) which received the electrons coming from
the external circuit. Besides, dissolved oxygen in the
Figure 1. Xray diffractogram of Ni3Al-LDH.
catholyte helped and enhanced the reduction of
protons to yield water molecules. The circuit of the FC
was closed with an outside resistance of 1000 Ω. At the 3. Results
beginning, the voltage of the cell varied owing to acclim-
3.1. Structural and morphological
ation of the electrode to medium and then became more
characterization of LDH
stable giving more significant current values. In general,
MFC became mature and reached the highest voltage The XRD patterns of prepared Ni3Al-LDH are shown in
values after being operated during a week. Figure 1. The diffraction pattern exhibited the character-
istic reflections (003), (006) and (110), corresponding to
2.6. Electrochemical measurements hexagonal LDH crystal structure that was crystallized
with well-ordered structures. More intensive and
Electrochemical characterization was evaluated with CV
sharper reflections of the (003) and (006) planes at low
conducted by a potentiostat-galvanostat Voltalab
2q angles values (11°–23°) were observed. The average
PGZ301 in a three-electrode setup electrochemical cell.
(d) basal spacing d003 (Table 1) of Ni3-AL-LDH was
Platinum wire was used as auxiliary electrode, Ag/AgCl
around 0.78 nm and consistent with the presence of
as reference electrode and Ni-Al-LDH modified CF as
chloride intercalated anion. The cell parameters (c) and
working electrode. CV was carried out using the potential
(a) of the Rhombohedral structure were determined
range +1000 mV to −1000 mV at scan rates 5, 10, 20, 50
from the positions of the (003), (006) and (110) diffraction
and 100 mV/s. The EIS experiment was also performed in
lines, respectively. The lattice parameter a = 2d (110) cor-
the frequency range 10 kHz–100 MHz under the appli-
responded to an average cation–cation distance calcu-
cation of perturbation super imposed voltage of 10 mV,
lated from the (110) reflection, while the c parameter
using the same apparatus.
attributed to three times the thickness of d003 par-
Unlike CV, in EIS the potentiostat-galvanostat does
ameter. In this case, c was calculated from two diffraction
not impose a linear but a sinusoidal signal at the
lines using the equation [2]
working electrode around a fixed potential (in general
OCP). Therefore, three parameters should be considered 3
c = [d(003) + 2d(006)] (1)
to make the measurements: the OCP, the amplitude of 2
the perturbation signal potential and the frequency Determined lattice parameters (c) and (a) are listed in
range studied. In our case, the impedance spectra were Table 1.
recorded by applying the perturbation potential signal Figure 2 illustrates the FTIR analyses of synthesized
amplitude 21.23 mV (i.e. 10% OCP 212.3 mV), and the fre- Ni3Al-LDH, usually used to indicate the functional and
quency range varying from 10 kHz to 100 mHz. Exper-
imentally, when EIS measurements were set on the
potentiostat, the value of the OCP was shown automati- Table 1. Unit cell parameters for the hydrotalcite-derived
materials, calculated from their respective XRD patterns.
cally on the screen along with its corresponding horizon-
Lattice
tal line (sometimes fluctuating a little bit) during a very parameters
short time. Then the spectrum started to be plotted Sample name d (003) nm d (006) nm d (110) nm (nm)
after having set the value of the perturbation potential Ni3-Al-LDH 0.783 0.392 0.15043 c A
2.56 0.30
(i.e. 21 mV) and not that of OCP.
ENVIRONMENTAL TECHNOLOGY 5

contamination between Cl− and interlayer H2O through


the strong hydrogen bonding.
On the other hand, the morphology of Ni3Al-LDH was
investigated by SEM (Figure 3). Aggregates of small par-
ticles have been identified for the sample Ni3Al-LDH. The
hexagonal shape characteristic for co-precipitated LDH,
was identified in our prepared samples. However, it
was rather difficult to estimate the actual particle size
of our samples from our micrographs due to a high
agglomeration of LDH [42] using the sample of the CF
washed with HCl 0.1N. The randomly arranged cylindrical
fibres with a smooth surface, were observed. In addition,
for the cathode CF modified with NiAl-LDH, it was also
possible to observe the particles of the clear deposition
of anionic clays on the fibres of CF.
Figure 2. FT-IR of Ni3Al-LDH. The TG and DTA curves are presented in Figure 4. Con-
tinuous weight loss was observed in the TG plots up to
114°C, as previously evidenced by Lansink Rotgerink
chemical bonds present in a compound. The broad peak et al. [38]. The physically absorbed water, was usually
around 3496 cm−1 is attributed to the stretching of OH− removed around 100°C, a shoulder being observed
groups attached to metal ions. The bending vibration of around 100°C. The DTA profile showed two endothermic
interlayer water was found, at around 1633 cm−1. The peaks, one at 268°C and the second between 114 and
lower wave number bands at 400–1000 cm−1 were due 403°C, depending on sample composition. Generally,
to LDH lattice vibrations (M-O, O-M-O) [41]. The band for a LDH structure, the endothermic peak that occurs
557 cm−1 could be assigned to M-O, stretching modes at lowest temperature (usually 110–200°C) could be
at 1363 cm−1 and associated with the symmetric attributed to the loss of interlayer water [2]. The
vibration of the anionic carbonate function of interlayer second endothermic peak may be related to the
Cl− anions, showing that there was a slight decomposition of the brucite like layer along with the

Figure 3. FE-SEM images of Ni3Al-LDH.


6 M. DJELLALI ET AL.

Figure 4. TG/ATD curve of Ni3Al-LDH. Figure 5. Current density-Time curves of MFCs.

loss of interlayer anions. More specifically, the cationic biofilms to form and to expand. Contrary, the potassium
layers dehydroxylate and the interlayer lost weight MFC did not give practically any voltage. As soon as the
usually in the temperature at around 403°C. MFCs started to function, they registered the value 0.01 V
On the other hand, The BET analysis reveals that the and rose steeply to values ranging from 0.05 to 0.07 V,
specific surface area of the Ni3Al-LDH was 22.34 g/m2 where they remained almost constant during the first
coherent with the considering composition ratio of 10 h. This performance corresponded in general to a
LDH particles, as previously mentioned by [2]. pattern of growth owing to the basic adaptation of the
microorganisms to the growing conditions before start-
ing the exponential growth. After 30 h of functioning, a
3.2. MFC performance small quantity of sodium acetate (60 mM) was added
to the anolyte compartment, to motivate the bacterial
3.2.1. Evolution curves
growth. As a result, the voltage of the nickel MFC
According to Logan et al. [43] and Cercado Quezeda [44],
jumped up to 0.14 V, while that of aluminium MFC
the oxidation of acetate, electron donor (R.1) and the
increased a little bit because the quantity of Aluminium
reduction of oxygen, electron acceptor (R.2) take place
is less than that of Nickel in composition of LDH (ration
at the anode and the cathode respectively. Their corre-
Ni2+/Al3+ = 3). Then, the voltage dropped off to initial
sponding:
value 0.06 V as a result of sodium acetate depletion,
CH3 COO− + 4H2 O  2HCO− +
3 + 9H + 8e

(R.1) which was kept constant during 110 h of working.
Then, the voltages decreased very slowly until the end
2H+ + 2e− + 12O2  H2 O (R.2)
of the experiment after 170 h (i.e. 7 days).
The equilibrium potentials of the anode (Ea) and the
cathode (Ec) can be obtained using Nernst’s law: 3.2.2. Coulomb efficiency (CE)
  When the MFC was operating, electrons coming out from
RT (CH3 COO− )
Ea = Ea − ln
0
(2) the oxidation of organic matter at the bio-anode in the
8F [HCO− + 9
3 ][H ] presence of the electroactive bio-film, arrived through
  the external circuit at the cathode where they were com-
RT 1
EC = EC0 − ln (3) bined with protons and dissolved oxygen to yield dro-
PO2 [H+ ]
4F 4
plets of water in the catholyte; the Ni-LDH catalyst
The difference between these two potentials, gives the increased and improved the speed of the reaction. As
theoretical electromotive force of the MFC i.e. the OCP cited in literature, by using nickel as catalyst in the
(the discharge resistance is infinity). However, by using cathode (carbon paper) of MEC, the production of the
the discharge resistance 1000 Ω, the data of voltage gas hydrogen was increased drastically from 0.02 to
were obtained. Figure 5 illustrates thus the evolution vol- 4.14 L.j−1 [45]. It is thus clear that nickel is a very good
tages of the three MFCs with the different catholytes catalyst for the reduction of proton to gas hydrogen.
NiCl2, AlCl3 and KCl. The voltages of nickel and aluminum As we mentioned before, neither the cathode potential
MFCs increased right up after an initial lag phase that nor the anode were measured separately, during the
corresponded to the time required for electroactive experiment. However, they were connected between
ENVIRONMENTAL TECHNOLOGY 7

Figure 6. Experimental current yield of MFC with NiCl2-CF-NiAl-


LDH modified cathode. Figure 7. Coulomb efficiency of MFC using Ni3AL-LDH/CF in
three different catholytes.

them via the external resistance, and the voltage was


et al., [46] (43.50%) who used very expensive pure strain
therefore recorded.
of bacteria (Saccharomyces cerevisiae) asbiocatalyst and
In order to evaluateCE of MFC i.e. the fraction of elec-
methylene blue as mediator [47].
trons extracted for conversion into electricity,the curve
current density versus time was plotted (Figure 6). The
integral given by Equation (4a), yields the experimental
3.2.3. Polarization and power density curves
electron charge density represented by the area
As shown in Figure 8, the polarization curve exhibits
located between the curve and initial and final times.
three distinct regions. In effect, due to the activation
Then CE unit representative of electron loss within
resulting from the energy loss during the initiation of
MFC, was calculated using Equation (5). It represents
the Ox/Red reactions and electron transfer between
the percentage of electrons recovered from the organic
the bacterial cell and the anodic surface, the MFC
matter Qexp versus the theoretical maximum number of
began by creating a short-circuit current density at the
electrons Qth (Equation 4b) involved in the oxidation
highest voltage (0.06 V). Then, it displayed an Ohmic
reaction [46].
linear drop caused by the electrolyte. At last, it gave
t
the maximum open-circuit current density (0.19 A/m2)
Qexp = idt (4a) owing to the loss of concentration taking place during
0
the diffusion phenomenon. This finding is in good agree-
nFCV
Qth = (4b) ment with previous results obtained by Zerrouki [48]
M using a two-compartment MFC.
Qexp
CE = ∗100 (5)
Qth
where (i) was current over time expressed in seconds, (n)
number of moles of electrons produced per mole of
acetate (n = 8), (F ) Faraday 96,500 C.mol−1, (C ) consumed
substrate concentration (C = 60 mM), V analyte volume
(V = 70 mL). The calculated Qexp during the working
time of the MFC with NiCl2 as catholyte was 1.59 C/cm2.
Figure 7 shows the bar chart of yield of CE of the MFC
calculated with Equation (5) using the three electrolyte
solutions KCl, NiCl2 and AlCl3. It is clear that the MFC
with NiCl2 is the highest confirming that the MFC with
modified carbon felt fibres with Ni3Al-LDH and NiCl2 as
catholyte has the maximum CE due to the presence of
Nickel like the transition metal (20.62%). However, this
value is relatively lower than that obtained by Mardiana Figure 8. Polarization curve of MFC with catholyte NiCl2.
8 M. DJELLALI ET AL.

density was less important (i.e. 0.6 µW/cm2) but quite


similar to the KCl/MFC (0.5 µW/cm2).
The power output of our MFC is 3.2 μW/cm2 i.e.
32 mW/m2, which is in the same order of magnitude as
others functionning similarly and using O2 as oxidant
at cathode, pigsty effluent (45 mW/m2) [49]; sediment
(38 mW/m2) [50]; aneorobic sludge (48 mW/m2) [51].
The MFC technology uses le biocatalyseur (i.e. microor-
ganisms) which adhere to the electrode and act as an
electro-catalyst. Microorganisms have the ability to
exchange electrons with the material of an electrode
using the proper reactions of their metabolism; they
are electrochemically active » or « electroactive. They
can come from a pure culture, a mixed culture or a
Figure 9. Power density curves of MFCs with different catholytes. natural consortium. Although they produce lower
energy, they reduce the pollution by transforming
organic wastes into energy. In contrast, alkaline, hydro-
The power density was at last determined in terms of
gen and direct methanol fuel cells utilize platinum
current density by varying the external resistance from
(very expensive) as catalyst. However, their power
10 MΩ down to 100 Ω. Generally, the value of the
outputs are relatively higher.
current stabilized within 3 min. However, the required
Table 2 summarizes the values of power density
time needed to reach the initial value, depended on
obtained with our MFC and compared to others using
the value of the resistance. In effect, the smaller the
other LDH materials and cell configurations that have
value of the resistance, the higher is the cell discharge.
been reported [25,35,36]. The power density of our
When the MFC was connected to the external resistance
MFC with two compartments with cationic exchange
(Rext), the voltage cell (V) and the current (I) were fixed by
membrane used NiCl2 catholyte and Ni3Al-LDH
the load. Thus, the MFC performance was determined by
modified carbon felt fibres was rather comparable
the output power that was evaluated using Equation (6).
(3.2 µW/cm2) to that of Djebbi et al. [36] using one
In order to compare electrical performance of different
chamber fuel cell (3 or 4 µW/cm2). However, the value
systems, the output power was normalized to anode
of the power density of the enzymatic MFC was much
surface area. More specifically, with the goal to
greater (45 µW/cm2) due to the intercalated enzyme
compare the performance of the anode, the power
inside the LDH interlayer space. And finally, with the
density (µW/cm2) was calculated using the area of the
AFC used by Kubo et al. [35] the highest power density
anode.
was obtained (40,000 µW/cm2) owing to alkaline
medium. The enzymatic transesterification has attracted
P = U.I (6) much attention for biodiesel production as it produces
high purity product and enables easy separation from
The power curves are represented in Figure 9. They the by-product, glycerol. But the cost of enzyme
illustrate the maximum energy delivered by the three remains a barrier for its industrial implementation. In
MFCs. As expected by the previous research, the power order to increase the cost effectiveness of the process,
density improved with increasing values of current the enzyme (both intracellular and extracellular) is re-
density and got optimal values. Effectively, the used by immobilizing in a suitable biomass support par-
maximum explicit powers delivered by the NiCl2/MFC ticle and that has resulted in considerable increase in
were 3.2 µW/cm2. However the AlCl3/MFC power efficiency. On the other hand, exist the AFCs operate

Table 2. Maximum power density delivered by our MFC and compared to some LDH fuel cells.
LDH composition Fuel cell type Membrane type Power density (µW/cm2) Reference
Ni3Al-Cl Two-compartment MFC Cation exchange membrane 3.2 This work
Mg2-Al –Cl One-compartment MFC 4 Djebbi et al. [36]
Zn2-Al –Cl 3
Zn2Cr–ABTS Two-compartment 45 Zebda et al. [25]
Enzymatic fuel cell
Mg2-Al –CO23 Two-compartment AFC Anion exchange membrane 40,000 Kubo et al. [37]
Ni2Al CO23 52,000
ENVIRONMENTAL TECHNOLOGY 9

between ambient temperature and 90°C with an electri- 3.3. Electrochemical characterization
cal efficiency higher than FCs with acidic electrolyte. The
3.3.1. Cyclic voltammetry
operating temperature normally is about 80°C the main
CV measurement was carried out using Voltalab 40 PGZ
difficulties with this FC type are: (1) carbon monoxide,
301 potentiostat-Galvanostat controlled by personal
always found in hydrogen produced by reforming
computer via Votamaster version 4 software. The electro-
hydrocarbon or alcohol fuels, is a poison to the pre-
chemical experiments were carried out in electrolyte sol-
cious metal electrocatalysts, and (2) carbon dioxide
utions KCl, NiCl2 and AlCl3 separately, inside a three-
(in either fuel or air) will react with the KOH electrolyte
electrode glass cell composed of reference electrode
to form potassium carbonate. As such, applications are
(Ag/AgCl), counter electrode (platinum wire, 1 cm long)
essentially limited to those where either pure oxygen
and working electrode (Carbon Felt-based electrode).
or hydrogen can be used. mostly because of the
CV voltammograms were obtained at different scan
high sensitivity of their performance on the presence
rates (5, 10, 20, 50 and 100 mV/s) using the window-
of carbon [47].
potential −1000, +1000 mV/s versus AgCl. This range
In BFCs, catalysis is provided by bio-elements: redox
should be large enough to include the oxidation–
enzymes for EFCs, or microorganisms (bacteria, algae,
reduction values of electroactive analytes as well as the
yeasts …) for MFCs. Enzymes are commercial and some-
open circuit voltage of the MFC.
times expensive, while bacteria and algae are abundant
Figure 10 shows the typical CV voltammogram
in nature. In EFC, two catalysts are used: an enzyme at
obtained with the three electrolyte solutions. The
the anode for the oxidation of fuel (glucose) and
current rose when the voltage reached the analyte
another enzyme at the cathode for the reduction of
reduction potential in the forward scan and then
oxygen. While in the MFC, the electroactive biofilm (con-
dropped off as the concentration of the analyte was
sorsium of microorganisms) is used as a biocatalyst for
lowered around the surface of the electrode. Then,
the oxidation of the polluting organic matter and a
when the applied potential was inverted, it re-oxidized
carbon support for the reduction of the dissolved
the product formed in the first reduction reaction, and
oxygen. The power delivered by the glucose/oxygen
produced the oxidation current of reversed polarity
EFC (19 μW/cm2 at 0.23 [52] is greater than that of our
during the backward scan. It can be seen that the peaks
MFC 3 μW/cm2).
displayed on the voltammogram in the forward sweep,
EFCs have been the subject of much work in recent
corresponded to pure reduction of K+, Ni2+ and Al3+
years. They constitute an alternative device of FC for
cations on electrode and within LDH skeleton. Really,
the production of electricity. Even if the powers delivered
the highest currents were recorded with Ni2+ and Al3+
remain very low (of the order of a few tens of micro-
cations being initially present within the LDH. Neverthe-
watts), the possibilities of application as a source of
less, the voltammogram of the LDH electrode obtained
energy for micro-machines, micro-sensors, show the rel-
in KCl solution gave relatively lower broad peak.
evance of these systems. While MFCs deliver lower
In general, for ideal electroactive species the oxidation
powers but they clean up the space invaded by house-
peak was similar to the reduction peak. However, by
hold and other wastes. They can therefore be exploitable
for the depollution, for example a pleasure garden
invaded with wastewater. The conversion of polluted
water into electrical energy serves for lighting this
garden.
Previous studies carried out by Zebda et al. [25],
Djebbi et al. [36] and Kubo et al. [37], showed that the
LDH improved greatly the power outputs of AFC and
EFC. In the present investigation, the output of our
MFC has also been improved using CF modified by
Ni3Al-HDL. We think that this newly elaborated catalyst
may be regarded as a useful material for practical appli-
cations in MFCs, especially in the treatment of waste-
water and food industry effluents. In CV, as shown in
Figure 10 for a given scan rate the oxidation peak
takes place at negative value of voltage close to the stan-
dard RedOx potential of nickel (i.e. −0.25 V), confirming Figure 10. Cyclic voltammogram curve of NiCl2/Ni3Al- LDH/
its oxidation. carbon felt cathode at scan rates (5-10-20-50-100 mV/s).
10 M. DJELLALI ET AL.

using the modified LDH-electrode in NiCl2 electrolyte sol- voltamogramm. However, under transient conditions,
ution, the reduction was the main reaction since the the dependence between the current peak of nickel oxi-
highest peak appeared at a potential close to the theor- dation value and the potential sweep rate gave access to
etical oxydo-reduction potential of couple Ni2+/Ni (i.e. the material transfer characteristics between the cathode
−0.25 V) and on the other it was not far enough from (CF-Ni3AlLDH) and a given solution. Two phenomena
that of the open-circuit potential of the MFC (i.e. occurred: the reduction current varied linearly with the
∼−0.20 V). However, the peak located at about +0.60 V square root of voltage scan rate i.e. Ipeak (Red) = I (√ʋ).
could be attributed perhaps to the oxydo-reduction of This phenomenon applied for KCl catholyte suggesting
other electroactive species. In contrast, during the back- the mater transfer to be limited by the diffusion of the
ward sweep, visibly there was no oxidation detected species in solution. However, when the reduction
compared to composition MgAl-LDH/FC and ACFC like current varied linearly with the voltage scan rate i.e.
design of MFC (+ 0.150 V) as found by Djebbi et al. Ipeak (Red) = I (ʋ). This case applied successfully for cath-
[36]. We may attribute this fact to the non-reversibility olytes NiCl2 and AlCl3 suggesting a surface controlled
of the CF electrode modified with LDH. The voltage of process, in qualitative good agreement with previous
oxidation peaks ranged from −0.160 V to −0.102 V in work using LDH-electrode in one-compartment fuel cell
scan rate interval (5–50 mV/s), making in evidence that [37]. Thus, the effect of the chemical composition
oxidation is taking place for negative values of voltage inside LDH in particular the presence of Ni2+ cations,
(with two oxidation peaks given by Voltamaster software was well evidenced by CV (Figure 11).
at 10 mV/s; 8.6 mA/cm2/−0.114 V and 14.0 mA/cm2/ In effect, the potential difference between the anode
+0.672 V). and cathode (i.e. voltage of the fuel cell) was measured
Besides, CV made it possible to know the type of versus time during the course of all experiments
regime in which the system was performed. Indeed, carried out, using a load resistance. Nevertheless, in
the current profile of an electro-active biofilm was order to obtain more information on the functioning of
similar to a theoretical sigmoid characteristic of a station- the fuel cell, it is possible to follow the potential differ-
ary regime as shown in the above-mentioned ence between the anode or cathode and a reference

Figure 11. Current density versus voltage scan rate, using electrolytes KCl, NiCl2 and AlCl3.
ENVIRONMENTAL TECHNOLOGY 11

electrode (Ag/AgCl). As it is suggested by the reviewer


this procedure may be beneficial and would perhaps
provide an idea on values of redox potentials of the reac-
tions taking place in both anode and cathode chambers.
Unfortunately, it was not followed by us; the values of
redox peaks were recorded separately using another CV.
In our MFC, at the cathode there was a reduction of
the dissolved oxygen. The presence of adsorbed nickel
(as nanoparticles catalyst) on the carbon felt enhanced
the reaction by allowing a relatively greater voltage
output. Obviously, the oxidation peak appearing in CV
voltammogram, is attributed to nickel cation present
inside the LDH.
Once the carbon felt was enriched with nickel catalyst,
it was immersed in its corresponding electrolyte solution Figure 12. Nyquist plots obtained for carbon felt catholyte
(i.e. NiCl2) used as catholyte. The CV characterization modified Ni-Al-LDH materials using electrolytes KCl, NiCl2 and
proves that the nickel present inside the LDH, was AlCl3.
reduced to Ni0 and then re-oxidized yielding new Ni2+.
As long as the catalyst was present inside the LDH, the
Table 3. Values of double layer capacitance (C ), electrolyte
MFC delivered a voltage. This procedure took, in
resistance (Re), charge transfer resistance (RCT) and of cathode
general more than three weeks. using the three catholytes of MFCs (KCl, NiCl2 and AlCl3).
Impedance component KCl NiCl2 AlCl3
3.3.2. Impedance spectroscopy C (mF/cm2) 15.99 26.56 142.1
To better understand the influence of adding Ni3Al LDH Re (µΩ/cm2) 42.56 12.09 11.59
RCT (µΩ/cm2) 31.44 29.95 28.2
in the present reduction processes, a series of EIS
measurements were also performed with modified CF
cathode using three samples of catholytes at applied
and the good electrochemical performance of syn-
potential for frequencies ranging from 10 kHz to
thesized LDH in all catholytes. The electrolyte resistances
100 mHz and under open circuit conditions. The above-
(i.e. Re) using NiCl2 and AlCl3 were similar to each other
mentioned apparatus was used and gave experimental
12.09 and 11.56 µΩ/cm2 but completely different from
spectra data which were plotted according to Nyquist
that of KCl catholyte (42.56 µΩ/cm2). This difference
diagram. They were then analyzed with Randles equival-
was due perhaps to the fact that LDH contained
ent electrical circuit (C, Re, RCT) [53], where C was the
cations Ni2+ and Al3+ which decreased the values of
capacitance of the double layer, Re the electrolyte resist-
the electrolyte resistance.
ance and RCT the charge transfer resistance.
In general, the impedance response evidenced a
In general, the impedance spectra of the Nyquist plot
decrease that can be reflected by drastic increase in
had two distinct parts (I) and (II). Part (I) was a semi-circu-
the LDH electronic conductivity, as progressive intercala-
lar arc at the low-frequency attributed to the charge-
tion of metal cations took place. This finding was in quali-
transfer resistance (RCT) in parallel to the double layer
tative good agreement with that reported by Kubo et al.
capacitance (C ). Whilst part (II) was a quasi-straight line
[37], as the immobilization of the Ni3Al-LDH nano-sheets
at high frequency attributed to electrolyte resistance
on the FC fibres, increased its conductivity.
(Re) in series to the parallel circuit (RCT, C ). As shown in
Figure 12, the calculated values of capacitance were
15.99, 26.56 and 142.1 (mF/cm2) for the modified
4. Conclusion
carbon felt cathode with Ni3Al-LDH in catholytes KCl,
NiCl2, AlCl3 respectively, are listed in Table 3. Further- In the present investigation, it was shown that the LDH
more, once CF cathode modified with LDH nanolayers could be adsorbed on CF fibres to elaborate cathodes
was conditioned in the AlCl3 solution, it led to a higher suitable for the reduction of electrons coming from oxi-
surface area and improved as result the electric dation of organic matter in a MFC. Ni-Al LDH composites
double-layer capacitance due to electron charge are expected to be applied as high rate discharge
density using trivalent aluminium cations, as has been cathode materials in the next generation batteries.
already noticed elsewhere [54]. However, the calculated They were acted therefore as reduction active material
values of Rct confirmed the non-blocking properties for energy conversion. Moreover, the power
12 M. DJELLALI ET AL.

performance of our MFC obtained with NiCl2 as catholyte 2001;22(12):1447–1457. doi:10.1080/09593330.2001.


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No potential conflict of interest was reported by the authors. melamine polyphosphate and/or boric acid. Polym
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