Series H-200 Guns: Customer Product Manual Part 104457K

Series H-200 Guns
Customer Product Manual

Part 104457K
Issued 8/05
NORDSON CORPORATION • DULUTH, GEORGIA • USA

www.nordson.com
For CE Declaration, refer to melter manual.
Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information
about Nordson can be found on the Internet using the following address: http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
11475 Lakefield Drive
Duluth, GA 30097
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2001.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written
consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
Trademarks
AccuJet, AeroCharge, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray,
ColorMax, Control Coat, Coolwave, Cross Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Durasystem, Easy Coat, Easymove Plus,
Econo-Coat,EFD,ETI,Excel 2000,Fillmaster,FlexiCoat,Flexi-Spray,Flex-O-Coat,Flow Sentry,Fluidmove,FoamMelt,FoamMix,Heli-flow,Helix,Horizon,
Hot Shot, iControl, Isocoil, Isocore, Iso-Flo, JR, KB30, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium,
Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam,
Porous Coat, PowderGrid, Powderware, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, SC5, S. design stylized,
Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt,
Super Squirt, SureBead, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, Trends, Tribomatic, Ultrasaver, UniScan, UpTime, Veritec, VersaBlue,
Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more. are registered trademarks of Nordson Corporation.
Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, Apogee, AquaCure, ATS, Auto-Flo, AutoScan, BetterBook, Celero, Chameleon, Check Mate,
Controlled Fiberization, Control Weave, CPX, DispensLink, Dry Cure, DuraCoat, DuraPail, Dura-Screen, Easy Clean, Eclipse, EcoDry, e.DOT, E-Nordson,
Equi=Bead, ESP, e Stylized, Exchange Plus, Fill Sentry, Gluie, HDLV, iFlow, iON, Iso-Flex, iTrend, iTRAX, KVLP, Lacquer Cure, Lean Cell, Maxima,
MicroFin, MicroMax, Minimeter, Multifil, OptiStroke, Origin, PatternPro, PCI, PluraMix, Powder Pilot, Powercure, Primarc, Printplus, Process Sentry,
Pulse Spray, PurTech, QuadCure, Ready Coat, Royal Blue, Scoreguard, Select Series, Sensomatic, Shaftshield, SheetAire, Spectral, Spectronic,
Speedking, Spray Works, Summit, Sure Brand, Sure Clean, SureWrap, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart,
Universal, Vantage, Viper, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.
Part 104457K E 2005 Nordson Corporation

All rights reserved
Table of Contents i
Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Responsibilities of the Equipment Owner . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions, Requirements, and Standards . . . . . . . . . . . . . . . . . . . . . . 2
User Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Applicable Industry Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Instructions and Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance and Repair Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Safety Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 6
Other Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Labels and Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hot Melt Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Auxiliary Devices and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mounting the Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mount the Gun on a New or Existing System . . . . . . . . . . . . . . . . . . . . . 16
Replace the Gun on an Existing System . . . . . . . . . . . . . . . . . . . . . . . . . 17
Mount a Low-Profile Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting the Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting the Gun and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Flushing the Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Adjusting Zero-Cavity Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Diagnostic Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DP1. Check the Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DP2. Check for a Clogged Nozzle or Module . . . . . . . . . . . . . . . . . . . . 25
DP3. Check Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DP4. Check the Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DP5. Check the RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
E 2005 Nordson Corporation Part 104457K

ii Table of Contents
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Nozzle Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Integral Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Inspecting the Gun Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Replacing the RTD or Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Accessing the RTD or Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Replacing the RTD or Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Restoring the System to Normal Operation . . . . . . . . . . . . . . . . . . . . . . . 35
Replacing the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Replacing the Manifold Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Replacing the Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Accessories and Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cordsets and RTDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Seal Rebuilding Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Manifold Bodies, Heaters, and Integral Filters . . . . . . . . . . . . . . . . . . . . . . 40
Gun Replacement Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Series H-200 Guns 1
Series H-200 Guns
Safety
Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation,
operation, and maintenance (hereafter referred to as “use”) of the product
described in this document (hereafter referred to as “equipment”).
Additional safety information, in the form of task-specific safety alert
messages, appears as appropriate throughout this document.
WARNING: Failure to follow the safety messages, recommendations, and

hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.
Safety Alert Symbols

The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.
WARNING: Indicates a potentially hazardous situation that, if not avoided,

can result in serious personal injury, including death.
CAUTION: Indicates a potentially hazardous situation that, if not avoided,

can result in minor or moderate personal injury.
CAUTION: (Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment
or property.

2 Series H-200 Guns
Responsibilities of the Equipment Owner

Equipment owners are responsible for managing safety information,
ensuring that all instructions and regulatory requirements for use of the
equipment are met, and for qualifying all potential users.
Safety Information
S Research and evaluate safety information from all applicable sources,
including the owner-specific safety policy, best industry practices,
governing regulations, material manufacturer’s product information, and
this document.
S Make safety information available to equipment users in accordance
with governing regulations. Contact the authority having jurisdiction for
information.
S Maintain safety information, including the safety labels affixed to the
equipment, in readable condition.
Instructions, Requirements, and Standards

S Ensure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
S If applicable, receive approval from your facility’s engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
S Provide appropriate emergency and first aid equipment.
S Conduct safety inspections to ensure required practices are being
followed.
S Re-evaluate safety practices and procedures whenever changes are
made to the process or equipment.

Series H-200 Guns 3
User Qualifications
Equipment owners are responsible for ensuring that users:
S receive safety training appropriate to their job function as directed by

governing regulations and best industry practices
S are familiar with the equipment owner’s safety and accident
prevention policies and procedures
S receive, equipment- and task-specific training from another qualified
individual
NOTE: Nordson can provide equipment-specific installation,
operation, and maintenance training. Contact your Nordson
representative for information
S possess industry- and trade-specific skills and a level of experience

appropriate to their job function
S are physically capable of performing their job function and are not
under the influence of any substance that degrades their mental
capacity or physical capabilities
Applicable Industry Safety Practices

The following safety practices apply to the use of the equipment in the
manner described in this document. The information provided here is not
meant to include all possible safety practices, but represents the best safety
practices for equipment of similar hazard potential used in similar industries.
Intended Use of the Equipment

S Use the equipment only for the purposes described and within the limits
specified in this document.
S Do not modify the equipment.
S Do not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions on
material compatibility or the use of non-standard auxiliary devices.
Instructions and Safety Messages

S Read and follow the instructions provided in this document and other
referenced documents.
S Familiarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to Safety Labels and
Tags at the end of this section.
S If you are unsure of how to use the equipment, contact your Nordson
representative for assistance.

4 Series H-200 Guns
Installation Practices
S Install the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.
S Ensure that the equipment is rated for the environment in which it will be
used and that the processing characteristics of the material will not
create a hazardous environment. Refer to the Material Safety Data
Sheet (MSDS) for the material.
S If the required installation configuration does not match the installation
instructions, contact your Nordson representative for assistance.
S Position the equipment for safe operation. Observe the requirements for
clearance between the equipment and other objects.
S Install lockable power disconnects to isolate the equipment and all
independently powered auxiliary devices from their power sources.
S Properly ground all equipment. Contact your local building code
enforcement agency for specific requirements.
S Ensure that fuses of the correct type and rating are installed in fused
equipment.
S Contact the authority having jurisdiction to determine the requirement for
installation permits or inspections.
Operating Practices
S Familiarize yourself with the location and operation of all safety devices
and indicators.
S Confirm that the equipment, including all safety devices (guards,
interlocks, etc.), is in good working order and that the required
environmental conditions exist.
S Use the personal protective equipment (PPE) specified for each task.
Refer to Equipment Safety Information or the material manufacturer’s
instructions and MSDS for PPE requirements.
S Do not use equipment that is malfunctioning or shows signs of a
potential malfunction.

Series H-200 Guns 5
Maintenance and Repair Practices

S Perform scheduled maintenance activities at the intervals described in
this document.
S Relieve system hydraulic and pneumatic pressure before servicing the
equipment.
S De-energize the equipment and all auxiliary devices before servicing the
equipment.
S Use only new factory-authorized refurbished or replacement parts.
S Read and comply with the manufacturer’s instructions and the MSDS
supplied with equipment cleaning compounds.
NOTE: MSDSs for cleaning compounds that are sold by Nordson are
available at www.nordson.com or by calling your Nordson
representative.
S Confirm the correct operation of all safety devices before placing the
equipment back into operation.
S Dispose of waste cleaning compounds and residual process materials
according to governing regulations. Refer to the applicable MSDS or
contact the authority having jurisdiction for information.
S Keep equipment safety warning labels clean. Replace worn or
damaged labels.
Equipment Safety Information

This equipment safety information is applicable to the following types of
Nordson equipment:
S hot melt and cold adhesive application equipment and all related
accessories
S pattern controllers, timers, detection and verification systems, and all
other optional process control devices
Equipment Shutdown
To safely complete many of the procedures described in this document, the
equipment must first be shut down. The level of shut down required varies
by the type of equipment in use and the procedure being completed.
If required, shut down instructions are specified at the start of the
procedure. The levels of shut down are:
Relieving System Hydraulic Pressure

Completely relieve system hydraulic pressure before breaking any hydraulic
connection or seal. Refer to the melter-specific product manual for
instructions on relieving system hydraulic pressure.

6 Series H-200 Guns
De-energizing the System

Isolate the system (melter, hoses, guns, and optional devices) from all
power sources before accessing any unprotected high-voltage wiring or
connection point.
1. Turn off the equipment and all auxiliary devices connected to the
equipment (system).
2. To prevent the equipment from being accidentally energized, lock and
tag the disconnect switch(es) or circuit breaker(s) that provide input
electrical power to the equipment and optional devices.
NOTE: Government regulations and industry standards dictate specific
requirements for the isolation of hazardous energy sources. Refer to
the appropriate regulation or standard.
Disabling the Guns

All electrical or mechanical devices that provide an activation signal to the
guns, gun solenoid valve(s), or the melter pump must be disabled before
work can be performed on or around a gun that is connected to a
pressurized system.
1. Turn off or disconnect the gun triggering device (pattern controller, timer,
PLC, etc.).
2. Disconnect the input signal wiring to the gun solenoid valve(s).
3. Reduce the air pressure to the gun solenoid valve(s) to zero; then
relieve the residual air pressure between the regulator and the gun.
General Safety Warnings and Cautions

Table 1 contains the general safety warnings and cautions that apply to
Nordson hot melt and cold adhesive equipment. Review the table and
carefully read all of the warnings or cautions that apply to the type of
equipment described in this manual.
Equipment types are designated in Table 1 as follows:
HM = Hot melt (melters, hoses, guns, etc.)

PC = Process control
CA = Cold adhesive (dispensing pumps, pressurized container, and
guns)

Series H-200 Guns 7
Table 1 General Safety Warnings and Cautions

Equipment
Type Warning or Caution
WARNING: Hazardous vapors! Before processing any polyurethane

reactive (PUR) hot melt or solvent-based material through a
compatible Nordson melter, read and comply with the material’s
MSDS. Ensure that the material’s processing temperature and
HM
flashpoints will not be exceeded and that all requirements for safe
handling, ventilation, first aid, and personal protective equipment are
met. Failure to comply with MSDS requirements can cause personal
injury, including death.
WARNING: Reactive material! Never clean any aluminum component

or flush Nordson equipment with halogenated hydrocarbon fluids.
Nordson melters and guns contain aluminum components that may
HM
react violently with halogenated hydrocarbons. The use of
halogenated hydrocarbon compounds in Nordson equipment can
cause personal injury, including death.
WARNING: System pressurized! Relieve system hydraulic pressure

before breaking any hydraulic connection or seal. Failure to relieve
HM, CA
the system hydraulic pressure can result in the uncontrolled release of
hot melt or cold adhesive, causing personal injury.
WARNING: Molten material! Wear eye or face protection, clothing

that protects exposed skin, and heat-protective gloves when servicing
HM equipment that contains molten hot melt. Even when solidified, hot
melt can still cause burns. Failure to wear appropriate personal
protective equipment can result in personal injury.
Continued...

8 Series H-200 Guns
General Safety Warnings and Cautions (contd)

Table 1 General Safety Warnings and Cautions (contd)
Equipment
WARNING: Equipment starts automatically! Remote triggering

devices are used to control automatic hot melt guns. Before working
on or near an operating gun, disable the gun’s triggering device and
HM, PC
remove the air supply to the gun’s solenoid valve(s). Failure to
disable the gun’s triggering device and remove the supply of air to the
solenoid valve(s) can result in personal injury.
WARNING: Risk of electrocution! Even when switched off and

electrically isolated at the disconnect switch or circuit breaker, the
equipment may still be connected to energized auxiliary devices.
HM, CA, PC De-energize and electrically isolate all auxiliary devices before
servicing the equipment. Failure to properly isolate electrical power to
auxiliary equipment before servicing the equipment can result in
personal injury, including death.
WARNING: Risk of fire or explosion! Nordson cold adhesive

equipment is not rated for use in explosive environments and should
not be used with solvent-based adhesives that can create an
explosive atmosphere when processed. Refer to the MSDS for the
CA
adhesive to determine its processing characteristics and limitations.
The use of incompatible solvent-based adhesives or the improper
processing of solvent-based adhesives can result in personal injury,
including death.
WARNING: Allow only personnel with appropriate training and

experience to operate or service the equipment. The use of untrained
HM, CA, PC or inexperienced personnel to operate or service the equipment can
result in injury, including death, to themselves and others and can
damage to the equipment.
Continued...

Series H-200 Guns 9
Equipment
CAUTION: Hot surfaces! Avoid contact with the hot metal surfaces
of guns, hoses, and certain components of the melter. If contact can
HM not be avoided, wear heat-protective gloves and clothing when
working around heated equipment. Failure to avoid contact with hot
metal surfaces can result in personal injury.
CAUTION: Some Nordson melters are specifically designed to

process polyurethane reactive (PUR) hot melt. Attempting to process
PUR in equipment not specifically designed for this purpose can
HM
damage the equipment and cause premature reaction of the hot melt.
If you are unsure of the equipment’s ability to process PUR, contact
your Nordson representative for assistance.
CAUTION: Before using any cleaning or flushing compound on or in

the equipment, read and comply with the manufacturer’s instructions
HM, CA and the MSDS supplied with the compound. Some cleaning
compounds can react unpredictably with hot melt or cold adhesive,
resulting in damage to the equipment.
CAUTION: Nordson hot melt equipment is factory tested with

Nordson Type R fluid that contains polyester adipate plasticizer.
HM Certain hot melt materials can react with Type R fluid and form a solid
gum that can clog the equipment. Before using the equipment,
confirm that the hot melt is compatible with Type R fluid.
Other Safety Precautions

S Do not use an open flame to heat hot melt system components.
S Check high pressure hoses daily for signs of excessive wear, damage,
or leaks.
S Never point a dispensing handgun at yourself or others.
S Suspend dispensing handguns by their proper suspension point.

10 Series H-200 Guns
First Aid
If molten hot melt comes in contact with your skin:
1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the MSDS for the hot
melt to the medical personnel providing treatment.
Safety Labels and Tags

Figure 1 illustrates the location of the product safety labels and tags affixed
to the equipment. Table 2 provides an illustration of the hazard identification
symbols that appear on each safety label and tag, the meaning of the
symbol, or the exact wording of any safety message.
4 5
1
3
6
2
4201092A
Figure 1 Safety Labels and Tags

Series H-200 Guns 11
Table 2 Equipment Safety Labels and Tags

Item Part Description
1. 273635 CAUTION: Hot surface! Before touching the gun body, allow the gun
to cool, or wear heat-protective gloves. Failure to allow the gun body
to cool or to wear heat-protective gloves may cause personal injury.
2. 182036 WARNING: System pressurized! Relieve system pressure before
disconnecting the hose from the gun. Failure to relieve system pressure
before disconnecting the hose may cause personal injury.
WARNING: Hot surface! Before touching the gun body, allow the gun
to cool, or wear heat-protective gloves. Failure to allow the gun body to
cool or to wear heat-protective gloves may cause personal injury.
3. 600137
WARNING: Disconnect power and remove system pressure before
disassembly or maintenance. Failure to follow these instructions
may result in serious personal injury.
4. 243352 WARNING: Fire, injury, or equipment damage can result if cleanout
materials do not meet the following requirements:
1. Minimum flashpoint to be 288 _C (550 _F).

2. Liquid and vapor to be non-toxic at use temperature in
equipment.
3. Chemical reactions with adhesive and equipment materials
must not be violently heat producing.
4. Cleanout material must not corrode or otherwise weaken
equipment materials.
5. 600103 WARNING: This gun is RTD (resistance temperature detector)
controlled. Prior to operation and before changing adhesive, consult
instruction manual for changing operating temperature. Failure to
follow instructions may result in personal injury or property damage.
6. 243352 WARNING: This equipment is factory tested with Nordson type R fluid
containing Polyester Adipate plasticizer. Certain adhesives may react
with the type R fluid residue to form solid gum, which can be difficult to
remove.
To avoid equipment damage, check with adhesive supplier regarding
compatibility and cleanout procedure before putting adhesive into the
system.

Description
This manual provides information about Series H-200 RTD controlled
modular hot melt guns in filtered and unfiltered configurations. Table 3
presents the gun configurations and module designs supported in this
document. Figure 2 illustrates a typical H-200 gun assembly.
Table 3 Supported Gun Configurations and Modules
Module
Gun
Standard Minimum Reduced Zero Cavity Zero Cavity Right Angle
Configuration
Cavity Cavity Case
Sealing
Standard n — n n n n
Low profile n — n n n n
Mini-bead — — — — — —
Slot Nozzle — — — — — —
AquaGuard n — n n n n
2
3
4
5
6
9
7
8
4201052A
Figure 2 Typical H-200 Gun Assembly (Unfiltered Gun Shown

1. Solenoid valve 6. Cordset
2. Pipe nipple 7. Manifold body
3. Mounting clamp 8. Hose connector or inline filter
4. Mounting bar 9. Module (standard shown)
5. Insulator

Intended Use
Nordson H-200 guns are specifically designed for industrial applications that
require the deposition of a precisely controlled stream of hot melt material
onto a moving substrate. H-200 guns are designed to be rigidly mounted,
pneumatically operated, and triggered by an electrically controlled solenoid
valve. Series H-200 guns are designed for use only with Nordson melters
and hoses.
Hot Melt Materials

Nordson H-200 guns are designed to process packaging grade adhesives.
Do not process polyurethane reactive or polyamide hot melt materials
through the H-200 guns.
Auxiliary Devices and Spare Parts

H-200 guns should only be connected to approved auxiliary devices. Use
only new Nordson replacement parts or approved factory refurbished parts.
Dimensions
40 mm 22 mm
(1.59 in.) (0.875 in.)
114 mm
(4.52 in.)
96 mm
(3.86 in.)
42 mm
12 mm (1.66 in.)
(0.50 in.) 40 mm
25 mm (1.59 in.)
(1.0 in.)
Figure 3 H-200 Unfiltered Gun Dimensions

Dimensions (contd)
24 mm
Clearance required (0.96 in.)
for removal of filter
94 mm
(3.70 in.)
129 mm
(5.10 in.)
133 mm
(5.25 in.)
109 mm
(4.30 in.)
102 mm
(4.05 in.)
4201073
Figure 4 H-200 Integral Filter Gun Dimensions
Installation
H-200 guns are installed using a six-step process:
1. unpack and inspect

2. mount
3. connect the air supply
4. connect the gun to the hose
5. flush
6. install nozzles
Guns ordered with special options may require additional installation steps
that are not described here.

Installation Guidelines
Use the following installation guidelines to achieve optimum gun
performance.
Mounting
S Mount the gun so that the nozzle is no more than 13 mm (0.5 in.) from
the substrate.
S Install integral filter guns with a minimum 94 mm (3.70 in.) clearance
above the gun manifold, so that the filter assembly can be removed.
S Install integral and Saturn filter guns with sufficient clearance at the rear
of the gun to allow operation of the manifold drain valve.
S Install the gun with sufficient clearance to the rear or sides of the gun to
allow for removal of the manifold body cover or endplates.
S Mount the gun on a rigid support that is isolated from external vibrations
and that prevents the gun from rotating.
S Insulate the gun from the support, using the insulator provided with the
gun.
Connections
S Only use one fitting to connect the hose to the gun.
S Insulate the fitting between the hose and gun.
S Keep the pipe nipple connecting the solenoid valve to the gun to less
than 76 mm (3 in.) in length.
Solenoid Valves
S Only use solenoid valves rated above 0.5 Cv and with a service
temperature above 85 _C (185 _F).
S Third-party solenoid valves must be capable of being manually triggered
at the gun. Use Nordson solenoid valves for optimum performance.
S Only use clean, dry, and non-lubricated air.
S Ensure that the plant air supply and regulator provide a minimum of
340 kPa (50 psig) to the gun solenoid valve.

Unpacking and Inspection

1. Unpack the gun using normal care.
2. Inventory and inspect the gun. H-200 guns are shipped with the
following components.
S Module(s) assembled to the manifold body
S Integral mounting clamp
S Installation kit
NOTE: Guns ordered with optional features may be shipped with
additional components.
The following additional components may also be required:
S Approved solenoid valve (see Installation Guidelines)

S Solenoid valve installation kit (for Nordson solenoid valves)
Mounting the Gun

This section describes three gun-mounting options:
S mount the gun on a new or existing system
S replace the gun on an existing system
S mount a low-profile gun
The configuration of your equipment and production line may require a
variation in the mounting options described in this section. Regardless of
the option used, observe the information provided in Installation Guidelines.
Mount the Gun on a New or Existing System

1. Attach the gun assembly to the parent machine using the clamp or
threaded mounting rod (low-profile gun) provided.
2. See Figures 5 and 6. Slide the mounting clamp onto a mounting bar or
disassemble the clamp and reassemble it (with the gun and insulator)
onto a mounting bar. Ensure that the insulator is placed between the
manifold body and the clamp.
4201093A
Figure 5 Using a Mounting Bar

3. Securely tighten the mounting clamp.

4. Go to Connecting the Solenoid Valve.
4201070
Figure 6 Disassembling the

Clamp
1. Mounting clamp
2. Insulator
Replace the Gun on an Existing System

1. Relieve system hydraulic pressure and disable the gun. Refer to Safety.
2. See Figure 7. Disconnect the pipe nipple and solenoid from the gun.
3. Disconnect the hose from the gun, electrically and hydraulically.
4. Separate the existing gun from its mounting. If the mounting clamp will
not be reused, remove it from the mounting bar.
5. Mount the new gun and insulator onto the existing mounting clamp or
disassemble the new gun’s mounting clamp, then reassemble the clamp
(with gun and insulator) onto the existing mounting bar. Tighten the
clamp securely.
6. Go to Connecting the Solenoid Valve.
4201094A
Figure 7 Removing and Existing Gun

Mount a Low-Profile Gun

See Figure 8. Mount a low-profile gun to the parent machine using the
threaded mounting rod.
4201083A
Figure 8 Typical Low-Profile Gun
Connecting the Solenoid

CAUTION: Risk of solenoid valve failure. Solenoid valves must be rated
for the output voltage of the triggering device (pattern control, timer, PLC,
etc.) and for use in high-temperature applications. Refer to Installation
Guidlines.
1. Port the solenoid valve. Refer to the instruction sheet provided with the
solenoid valve.
2. Connect the solenoid valve to the gun, using the pipe nipple provided in
the installation kit. Nordson recommends the use of a quick-disconnect
fitting (P/N 231262) between the solenoid valve and gun. Individually
ported guns may require special solenoid valve configurations. Contact
your Nordson representative for assistance.
3. Connect the solenoid valve to a regulated, dry, and non-lubricated air
supply. Refer to the instruction sheet supplied with the valve and the
Installation Guidelines provided earlier in this section.
4. Connect the solenoid valve to the triggering device. Refer to the
instructions provided with both the triggering device and solenoid valve.
5. Go to Connecting the Gun and Hose.

Connecting the Gun and Hose

NOTE: Refer to the user’s guide shipped with each hose for detailed hose
installation guidelines.
1. Do one of the following:
S If an in-line filter is to be used (see Parts), remove the hot melt hose
adapter fitting supplied with the gun, then install the filter assembly.
Refer to the instruction sheet provided with the in-line filter assembly.
S If no in-line filter is required, check the tightness of the adapter fitting
on the gun.
2. See Figure 9. Connect the hose swivel fitting to the adapter fitting on
the gun. Use two wrenches to tighten the hose fitting.
3. Connect the gun cordset or wiring to the hose.
4201075
Figure 9 Connecting the Hose and Gun (no In-line Filter)

4. See Figure 10. Insulate the gun-to-hose fittings or filter using the cuff
provided in the installation kit.
4201102A
Figure 10 Insulating the Gun-to-hose Fittings or Filter

5. Connect the hose to the melter. Refer to the user’s guide provided with
the hose.
6. Go to Flushing the Gun.

Flushing the Gun

Before placing the gun into operation, it must be flushed of foreign material.
Procedures for flushing both standard guns and reduced- or zero-cavity
guns are provided in this part.
CAUTION: Risk of equipment damage. This equipment is factory tested

with Nordson Type R fluid containing Polyester Adipate plasticizer. Certain
adhesives may react with the Type R fluid residue to form a solid gum that
can be difficult to remove. Consult with your adhesive supplier to determine
the compatibility of your adhesive with Type R fluid.
1. Disconnect or turn off the solenoid triggering device.

2. Remove Saturn, right-angle, or multi-orifice nozzles.
3. Turn the melter on, then bring the system up to the operating
temperature and pressure required for the adhesive being used. Refer
to the melter product manual and the instructions provided with the
adhesive.
4. Place a catch pan under the gun.
For standard guns:

a. Dispense hot melt from the gun by manually triggering the solenoid
valve(s).
b. Stop dispensing when the flow of hot melt is clear and free of foreign
material.
For reduced- or zero-cavity guns:

a. Relieve system hydraulic pressure and disable the gun. Refer to
Safety.
b. Remove the module from the manifold body by unscrewing the two
socket-head screws from the front of the module.
c. Re-pressurize the system, then place the gun into operation.
d. Dispense hot melt from the port(s) in the manifold body by manually
triggering the gun solenoid valve. If necessary, increase the pump
output in small increments.
e. Stop dispensing when the hot melt is clear and free of foreign
material.
6. Check for leaks between the gun, hose, and melter.

S Reinstall the nozzle(s). Tighten the nozzle to no more

than 4.5 NSm (30 in.-lb).
S Reinstall the module(s). Tighten the socket-head screws

to 3.3 NSm (30 in.-lb).
The system in now ready for routine operation. Refer to the melter product
manual for operating instructions.
Adjusting Zero-Cavity Modules

Zero-cavity guns are equipped with a micro-adjuster that allows the nozzle
flow rate to be decreased approximately 30% from the maximum flow rate
set at the factory.
2. See Figure 11. Loosen the bottom locking nut (1).
4
2
8.9 mm
1 (0.35 in.)
4201100A
Figure 11 Microadjuster
1. Bottom locking nut 4. Top locking nut
2. Flow rate adjusting nut 5. DO NOT ADJUST
3. Load screw
3. Hold the load screw (3) in-place and loosen the top locking nut (4).

Adjusting Zero-Cavity Modules (contd)
WARNING: System pressurized! Relieve system pressure before

attempting to adjust the gun. If the micro-adjuster is unscrewed too far, hot
melt can be released under pressure. Failure to relieve system pressure
can result in personal injury.
4. Adjust the flow rate.

S To decrease the flow rate, turn the flow-rate adjusting nut (2)
clockwise.
S To increase the flow rate, turn the flow-rate adjusting nut
counter-clockwise.
NOTE: Each quarter-turn of the adjusting nut (clockwise) reduces the
stroke of the module by .0254 mm (.001 in.).
5. Tighten the top and bottom locking nuts.

6. Check the flow rate. If necessary, repeat steps one through five.
Troubleshooting
WARNING: Allow only personnel with appropriate training and experience
to operate or service the equipment. The use of untrained or inexperienced
personnel to operate or service the equipment can result in injury, including
death, to themselves and others, and damage to the equipment.
Troubleshooting Table
The following table lists the problems that are most likely to occur with
H-200 guns, the possible causes of each problem, and steps for corrective
action. Where applicable, cross-references are made to expanded
diagnostic procedures (DP), which are provided later in this section, or to
other sections of this manual.

Problem Possible Cause Corrective Action

1. No adhesive flow Adhesive level low Add adhesive.
from any module of a
multi-module gun or
from a single-module
gun
No input power Connect power to the melter and
auxiliary devices. Make sure that all
disconnect switches or circuit
breakers are on.
Melter, hose, or gun temperature Adjust. Refer to the melter product
setting is too low manual.
System is not at operating Verify that the READY light is on and
temperature the hot melt is molten.
Insufficient air pressure to the Verify air pressure by flushing the
piston pump filter. Refer to the melter product
manual.
--or-- --or--
Melter motor not operating Verify motor operation. Refer to the
melter product manual.
No air supply to the solenoid valve Check the plant air supply pressure.
Solenoid valve has failed Check the solenoid valve and replace
it if defective. Refer to DP1.
Hose is clogged Replace the hose.
Nozzle is clogged Check the nozzle. Refer to DP2.
Module has failed Check for correct module operation.
Refer to DP3.
Dirty or faulty triggering device Clean or replace the triggering
device.
Faulty encoder Test the encoder and replace if
defective.
2. No adhesive flow Nozzle is clogged Check the nozzle. Refer to DP2.
from some modules in
a multi-module gun
Module has failed Check the module for correct
operation. Refer to DP3.
3. Adhesive or air flows Air or adhesive seals have failed. Replace or rebuild the module. Refer
from bleed hole to Repair and Parts.
Continued...

Troubleshooting Table (contd)
Problem Possible Cause Corrective Action

4. Modules not Gun loading screw is not properly Contact Nordson technical support.
triggering at the same set
time on multi-module
gun
Module has failed Check the module for correct
operation. Refer to DP3.
5. Gun fails to heat or No power Check that the melter is on. Refer to
underheats the melter product manual.
Gun temperature setting is too low Adjust the temperature setting. Refer
to the melter product manual.
Failed gun heater (open or short) Check for an open heater circuit.
Refer to DP4.
Failed gun RTD (open or short) Check RTD resistance. Refer to
DP5.
6. Gun overheats Melter, hose, or gun temperature Adjust the setting. Refer to the
setting is too high melter product manual.
Shorted RTD (unit should shut Check resistance of the RTD. Refer
down) to DP5.
Short in the heater control circuit Troubleshoot the melter. Refer to the
melter product manual.
Diagnostic Procedures
The following diagnostic procedures (DPs) are referenced in the
Troubleshooting Table.

DP1. Check the Solenoid Valve

1. Place the system into operation.
2. Trigger the gun using the timer or pattern control.
S Adhesive flows: Normal indication. Return to the Troubleshooting
Table.
S No adhesive flow: Go to step 3.
3. Manually trigger the gun at the solenoid valve.
S Adhesive flows: Normal indication. Return to the Troubleshooting
Table.
S No adhesive flow: Go to step 4.
4. Check the solenoid coil for continuity.
S Continuity ok: Normal indication. Return to the Troubleshooting
Table.
S No continuity: Failed solenoid valve. Replace the solenoid valve.
Refer to Repair.
NOTE: Verify that the type of solenoid valve being used has a rated
service temperature above 85 _C (185 _F).
DP2. Check for a Clogged Nozzle or Module

Use the following procedure to check an H-200 gun with an extrusion-type
nozzle.
NOTE: Zero- and reduced-cavity nozzles are not removable.

1. Disable the gun. Refer to Safety.
2. Remove the nozzle.
3. Place the gun back into operation.
4. Trigger the gun.
S Adhesive flows: Normal indication. Clean the nozzle. Refer to
Maintenance.
S No adhesive flow: The module is clogged. Replace or rebuild the
module. Refer to Repair.

DP3. Check Module Operation

NOTE: This procedure assumes that the triggering device and solenoid
valve are functioning normally.
1. See Figure 12. Insert a small Allen wrench or similar probe into the top
of the module.
2. Manually trigger the gun at the solenoid valve.
S The probe moves up and down: Normal indication. Return to the
Troubleshooting Table.
S The probe does not move: Possible failed module. Replace or
rebuild the module. Refer to Parts.
4201095A
Figure 12 Checking Module
Operation
DP4. Check the Heater

2. Unplug the gun’s cordset from the hose.
3. See Figure 13. Test for continuity across the gun heater circuit
(pins 1 and 2).
S Continuity ok: Normal indication. Return to the Troubleshooting
Table.
S No continuity: The heater is defective. Replace the heater. Refer to
Repair.
HEATER 1
HEATER 2 5
RTD 3 4 3
RTD 5
GND 2 1
4
4201096A
Figure 13 Gun Cordset Pins

DP5. Check the RTD

2. Unplug the gun’s cordset from the hose.
3. Allow the gun to reach room temperature or use a pyrometer to
determine the temperature of the gun.
4. See Figure 13. When the gun temperature is known, measure the
resistance across the RTD circuit (pins 3 and 5).
5. Refer to Figure 14 to determine the expected resistance of the RTD at
the known temperature. Compare the expected and measured
resistance values.
S The measured resistance is within the expected range: Normal
indication. Return to the Troubleshooting table.
S The measured resistance is not within the expected range: The RTD
is defective. Replace the RTD. Refer to Repair.

DP5. Check the RTD(contd)
250
240
230
RESISTANCE IN OHMS
220
210
200
190
180
170
160
150
140
130
16 _C 23 _C 30 _C 37 _C 44 _C 52 _C 59 _C 66 _C 73 _C 81 _C 88 _C 95 _C 102 _C 109 _C 117 _C
60 _F 73 _F 86 _F 99 _F 112 _F 125 _F 138 _F 151 _F 164 _F 177 _F 190 _F 203 _F 216 _F 229 _F 242 _F
TEMPERATURE
350
340
330
RESISTANCE IN OHMS
320
310
300
290
280
270
260
250
240
230
131 _C 138 _C 146 _C 153 _C 160 _C 167 _C 174 _C 182 _C 189 _C 196 _C 203 _C 211 _C 218 _C 225 _C 232 _C
268 _F 281 _F 294 _F 307 _F 320 _F 333 _F 346 _F 359 _F 372 _F 385 _F 398 _F 411 _F 424 _F 437 _F 450 _F
TEMPERATURE
4207045B
Figure 14 RTD Resistance vs. Temperature

Maintenance
Table 4 provides the recommended schedule for H-200 gun maintenance.
Detailed procedures for weekly and semi-annual maintenance tasks are
presented in the remainder of this section.
Table 4 H-200 Gun Maintenance Schedule

Frequency Task Notes
Daily Remove hot melt and char from the exterior of the gun assembly. —
Weeklyy Clean the gun nozzle(s). A, B
Clean or replace the integral filter. B
Semi-annually Inspect the gun wiring. —
NOTE A: Nordson recommends the use of nozzle cleaning kit part 901915.
B: Process-specific nozzle and filter performance history may indicate the need for more or less frequent
nozzle or filter cleaning.
Nozzle Cleaning
Gun nozzles may become clogged when char, a by-product of overheating
the hot melt, becomes lodged in the nozzle. The use of inline or integral
filters will significantly reduce nozzle clogging.
CAUTION: Do not attempt to clean zero- or reduced-cavity modules.

Replace or exchange clogged zero- or reduced-cavity modules. Contact
your Nordson representative for information on Nordson’s Trade Plust
program.
1. Ensure that the gun is at operating temperature.

3. See Figure 15. Remove the nozzle.
4201055
Figure 15 Removing the Nozzle

Nozzle Cleaning (contd)
WARNING: Risk of fire. Do not heat Nordson Type R fluid above 245 _C
(475 _F). Use only an industrial grade, regulated, electrical heating devices
that is designed to heat industrial fluids. Personal injury or property damage
can result if Type R cleaning fluid is heated with an open flame or an
unregulated heating device.
4. Soak the nozzle(s) in Nordson Type R cleaning fluid that has been
heated above the melting point of the hot melt.
5. Remove the nozzle(s) from the cleaning fluid.
CAUTION: Use the correct size precision pin probe to clean Nordson
nozzles. The use of non-precision or incorrectly sized probes may damage
the nozzle. The Nordson nozzle cleaning kit (P/N 901915) contains a
variety of probe sizes.
6. At the outlet of the nozzle, insert a correctly sized cleaning probe.

7. With a clean cloth, firmly grip the cleaning probe, then pull the probe out
of the nozzle, wiping the probe clean.
8. Reinstall the nozzle(s). Tighten the nozzle(s) to 4.5 NSm (40 in.-lb).
Integral Filter Cleaning

To speed integral filter maintenance, Nordson recommends that spare filter
assemblies (P/N 276754) be kept in stock.

2. Set the pump output to zero, then trigger the gun until the flow of hot
melt stops.
3. See Figure 16. Open the drain valve over a catch pan.
4201104A
Figure 16 Opening the Drain Valve

4. Increase the pump output until hot melt flows from the drain.
5. When the hot melt flow is clear, turn the pump off.
7. See Figure 17. Remove the filter assembly from the manifold body.
4201101A
Figure 17 Removing the Filter Assembly
8. See Figure 18. Disassemble the filter.
4201103A
Figure 18 Filter Components

Integral Filter Cleaning (contd)
WARNING: Risk of fire! Do not heat Nordson Type R fluid above 245 _C
(475 _F). Use only an industrial grade, regulated, electrical heating devices
that is designed to heat industrial fluids. Personal injury or property damage
can result if Type R cleaning fluid is heated with an open flame or with an
unregulated heating device.
9. Soak the filter components in Nordson Type R cleaning fluid that has
been heated above the melting point of the hot melt.
10. Use a non-metallic fine-bristled brush to gently scrub the filter screen.
Replace the screen if the mesh is dented or torn.
11. Inspect the O-ring for damage (cuts, nicks, or hardening). Replace the
O-ring if it is damaged.
12. Reassemble the filter.
CAUTION: Risk of filter damage. Ensure that the gun is at operating

temperature before reinstalling the filter assembly. Solidified hot melt on the
walls of the manifold body can cause the filter screen to collapse if the filter
is tightened into a cold manifold body.
13. Bring the gun up to operating temperature.

14. Reinstall the filter assembly, finger tight.
15. Repressurize the system and place the gun back into operation.
16. Increase the pump output until hot melt flows from the drain.
17. Reduce the pump output to zero.
18. Fully tighten the filter assembly.
19. Close the drain valve.
20. Place the system back into operation.

Inspecting the Gun Wiring

1. De-energize the system. Refer to Safety.
2. See Figure 19. Remove the manifold body cover.
3. Check the internal gun wiring for signs of damage and the terminal block
connections for tightness.
CAUTION: Ensure that the cover gasket on waterwash-style guns is in

good condition and properly positioned before replacing the manifold body
cover.
4. Replace the manifold body cover.

4201046
Figure 19 Removing the Manifold

Body Cover
Repair
This section describes the following H-200 gun repair procedures:
S Replacing the RTD or Heater
S Replacing the Module
S Replacing the Manifold Body
S Replacing the Solenoid Valve
Refer to Parts for the repair kits and individual components mentioned in
this section.
Replacing the RTD or Heater

RTDs are hardwired through the gun cordset. If an RTD fails, Nordson
recommends that the entire gun cordset be replaced. Heaters are
terminated inside the manifold body and can be replaced individually
without replacing the entire cordset.
The following procedure describes the replacement of an RTD by replacing

the entire cordset. Instructions for replacing a heater are also included. To
replace an RTD without replacing the entire cordset, use the appropriate
RTD replacement kit listed in Parts. The kits contain detailed replacement
instructions.

Accessing the RTD or Heater

1. De-energize the system and disable the gun. Refer to Safety.
2. See Figure 20. Unplug the gun cordset from the hose.
NOTE: Step 3 and 4 are not necessary if the gun is easily accessible
and can be serviced without the need to disconnect the hose.
3. (Optional) Relieve system hydraulic pressure. Refer to Safety.

4. (Optional) Using two wrenches, disconnect the hose from the gun.
5. Remove the manifold body cover.
Figure 20 Accessing the RTD or Heater
Replacing the RTD or Heater

1. See Figure 21. Remove the RTD or heater from the manifold body.
1 2
4201098A
Figure 21 Gun Wiring

1. Heater 3. Terminal Block
2. RTD 4. Ground lead

2. Disconnect the cordset leads from the terminal block. If the heater is
being replaced, disconnect the heater leads from terminal block.
3. See Figure 21. Do one of the following:
To replace the RTD:

a. Disconnect the ground lead from the manifold body.
b. Remove the cordset from the manifold body cover and replace it with
a new cordset. Tighten the cordset locking nut or threaded tension
relief.
c. Reconnect the ground lead to the manifold body.
To replace the heater:

a. If necessary, trim the leads of the new heater to match the leads of
the old heater.
b. Coat the heater with heat-conductive paste (P/N 257 326), then
insert the heater into the manifold body.
c. Insert each heater lead into the terminal block and tighten the
terminal block screws. Wire dual heaters in parallel.
NOTE: Refer to Parts for spare terminal blocks.
d. Insert the heater leads from the cordset into the terminal block and
tighten the terminal block screws.
Restoring the System to Normal Operation
CAUTION: Ensure that the cover gasket on waterwash-style guns is in

good condition and properly positioned before replacing the manifold body
cover.
1. Replace the manifold body cover.

2. If the hose was removed earlier, use two wrenches to connect the hose
to the gun.
3. Plug the gun cordset into the hose.
4. Restore the system to normal operation. Refer to the melter product
manual.

Replacing the Module

2. De-energize the system and disable the gun. Refer to Safety.
3. See Figure 22. Remove the module from the manifold body by
unscrewing the two socket-head screws from the front of the module.
Remove the nozzle if it will be reused.
4201099A
Figure 22 Removing the Module
CAUTION: Do not allow adhesive to enter the module air passages.

Adhesive that enters the air passages will obstruct the flow of air and
damage the module.
4. Carefully remove any residual hot melt from the module mounting face.
NOTE: If hot melt does enter the air passages, temporarily place the
gun into operation, shield the operator, then trigger the gun to expel the
hot melt from the air passages.
5. Remove the O-rings from the new module.

6. Lubricate and replace the O-rings.
7. Apply anti-seize compound to the module mounting screws, then
reinstall the module on the manifold body. Tighten the screws to
3.3 NSm (30 in.-lb).
8. Install the old nozzle or a new replacement nozzle. Tighten the nozzle
to 4.5 NSm (40 in.-lb).
9. Restore the system to normal operation.
Replacing the Manifold Body

Refer to the instruction sheet (P/N 108575) included with the replacement
manifold body.
Replacing the Solenoid Valve

Refer to the instruction sheet (P/N 237513) included with the Nordson
replacement valve.

Parts
To order parts, call the Nordson Customer Service Center or your local
Nordson representative. Refer to the following parts lists when ordering.
Accessories and Service Parts

Part Description Note
901915 Nozzle cleaning kit
272393 Blank body, H-200 gun module
174900 Gasket, waterwash
939994 Connector assembly, plastic, 1-station (terminal block) A
939586 Connector assembly, plastic, 2-station (terminal block)
939320 Connector assembly, plastic, 3-station (terminal block)
257326 Paste, Insulating
900341 Never-Seez
273634 Cuff, insulating, 64 mm (21/2 in.)
273635 Cuff, insulating, 51 mm (2 in.)
274429 Cuff, insulating, 44 mm (13/4 in.)
NOTE A: Eyelets and 2-station terminal blocks are included in RTD replacement kits.
Cordsets and RTDs

Type of Gun Cordset Kit RTD Kit
RTD guns using terminal blocks (these guns are designed to meet CE 223801A 274783C
standards)
RTD waterwash guns with an Amphenol gun plug 276770B 226770C
NOTE A: Includes RTD and eyelets.
B: Includes RTD.
C: Includes terminal blocks and eyelets.
Seal Rebuilding Kits

Replacement modules are available as new or rebuilt parts. Contact
Nordson’s Customer Service Center for information on rebuilt modules that
are available through the Nordson’s Trade Plust program. Refer to Gun
Replacement Modules later in this section for new module part numbers.
Part Description Note

272818 Seal rebuild kit, H-200 module A
142753 Seal rebuild kit, H-200 module B
161414 Seal rebuild kit, H-200 module B, C
343813 Seal rebuild kit, H-200 module D
NOTE A: Rebuilds one module
B: Rebuilds 10 modules
C: used for reduced- and zero-cavity nozzles.
D: Rebuilds 50 modules

Filters
Nordson filters are designed for use with packaging grade hot melt
processed at viscosities below 10,000 cps. Refer to Nordson’s Adhesives
and Sealants Equipment Guide for information on Nordson’s line of Saturn
and in-line filters.
Refer to Table 5 to select the appropriate filter mesh size based on the
orifice diameter of the nozzle being used. Refer to Table 6 for Saturn filter
part numbers and Table 7 for standard in-line filter part numbers. Table 8
provides filter service parts.
Table 5 Selection Chart

If the Nozzle Orifice Diameter is... ...use a
filter with a...
50 Mesh
(.30 mm)
Screen
100 Mesh
(.15 mm)
Screen
200 Mesh
(.07 mm)
Screen

Table 6 Saturn Filter Assemblies and Replacement Filters

Description Fitting Type
Saturn Filter Assembly O-Ring 1/ NPT
4
Straight filter, 0.30 mm (0.0117 in.), 50 mesh 1007033 —
90_ filter, 0.30 mm (0.0117 in.), 50 mesh 1007230 —
90_ filter, 0.15 mm (0.0059 in.), 100 mesh 1007231 —
90_ filter, 0.7 mm (0.0029 in.), 200 mesh 1007232 —
45_ filter, 0.30 mm (0.0117 in.), 50 mesh 1007233 —
45_ filter, 0.15 mm (0.0059 in.), 100 mesh 1007234 —
45_ filter, 0.07 mm (0.0029 in.), 200 mesh 1007235 —
Saturn Replacement Filters
Filter element, 0.30 mm (0.0117 in.), 50 mesh (2 pack) 1007036
Table 7 In-line Filter Assemblies and Replacement Filters

Description Fitting Type
In-line Filter Assemblies O-Ring 1/ NPT
4
Straight filter, 0.28 mm (0.011 in.), 50 mesh 274 290 271 658
45_ filter, 0.28 mm (0.011 in.), 50 mesh 274 989 804 123
45_ filter, 0.15 mm (0.006 in.), 100 mesh 274 990 274 988
45_ filter, 0.08 mm (0.003 in.), 200 mesh 274 991 804 125
90_ filter, 0.28 mm (0.011 in.), 50 mesh 274 287 273 415
90_ filter, 0.15 mm (0.006 in.), 100 mesh 274 288 273 414
In-line Replacement Filters
Filter element, 0.28 mm (0.011 in.), 50 Mesh — 271 598
90_ filter, 0.08 mm (0.003 in.), 200 mesh 274 289 273 413

Filters (contd)
Table 8 Filter Service Parts

Part Description
945032 O-ring, Viton, 3/8 in.
806724 Adapter, O-ring to 1/4 in. NPT fitting (converts an O-ring-type filter to an NPT-type filter)
126134 Service kit, washer, in-line filter
Manifold Bodies, Heaters, and Integral Filters

NOTE: CTRS stands for centerlines and CA stands for common air.
Table 9 Manifold Bodies, Heaters, and Integral Filters

Manifold Integral
Description Heater Notes
Body Filter
H-201 274593 938123 (1) — —
H-201 vertical filter 276762 938159 (2) 161130 D
H-201 water-resistant 276720 938123 (1) — A
H-202, 0.88 in. CTRS, CA 714990 810000 (1) — —

H-202, 1.5 in. CTRS, CA 809559 810000 (1) — —
H-202, 2.31 in. CTRS, CA 274571 938124 (1) — —
H-202, 2.31 in. CTRS, CA, water-resistant 276721 938124 (1) — A
H-202, 0.88 in. CTRS, CA, low-profile 276443 938149 (2) — B
H-202, 6.31 in. CTRS, CA 274574 938125 (1) — —
H-203, 0.88 in. CTRS, CA 804710 715203 (1) — —
H-204, 0.88 in. CTRS, CA 715490 938122 (1) — —

H-204, 1.31 in. CTRS, CA 714644 710669 (1) — —
H-204, 1.5 in. CTRS, CA 714988 702409 (1) — —
H-204, 0.88 in. 1.5 in., 0.88 in. CTRS, CA 274572 938126 (1) — —
H-204, 0.88 in. 1.5 in., 0.88 in. CTRS, CA, filtered 815722 815888 (1) 815672 E
H-204, 0.88 in. 1.5 in., 0.88 in. CTRS, CA, 276722 938126 (1) — A
water-resistant
H-204, 0.88 in. CTRS, CA, low-profile 276536 938152 (2) — C
H-206, 0.88 in. CTRS, CA 714525 702409 (1) — —
H-206, 1.5 in. CTRS, CA 714750 938132 (1) — —
H-208, 0.88 in. CTRS, CA 715472 938124 (2) — —
Continued on next page

Manifold Integral
Description Heater Notes
Body Filter
H-208, 3 in. x 0.88 in, 1.5 in, 3 in. x 0.88 in. CTRS, CA 274573 938132 (1) — —
H-208, 3 in. x 0.56 in, 2.12 in, 3 in. x 0.56 in. CTRS, CA, 274576 938128 (2) — —
low-profile
Filter Service Kit

Kit, Service, Filter assembly H-201 276754
NOTE A: Two (2) gaskets part 174900, required.
B: One (1) each of gaskets part 174891 and part 174892 required.
C: One (1) each of gaskets part 174893 and part 174894 required.
D: Bung part 276758 required.
E: Bung part 815673 required.
Gun Replacement Modules

Table 10 Gun Replacement Modules
Item Part Description

— 276119 Module, H-200 adjustable ( 3/ 8-24 NPS module seat thread)
— 117713 Module, H-200 reduced-cavity, 0.008 in.
— 276515 Module, H-200 zero-cavity, 0.008 in.
— 109486 Module, zero-cavity, 0.012 in., case sealing
— 222495 H-200 module, right-angle

Solenoid Valves
Table 11 lists solenoid valves suitable for use at service temperatures above
85_C (185_F). Table 12 lists solenoid valves accessories.
Table 11 Solenoid Valves

Type of
Part
Solenoid Description Cv Watts Amps Note
Number
Valve
ISI/Nordson 125343 24 VDC, 1/8 NPT, quick-disconnect (QD), piloted 0.5 2.9 0.12
125346 120 VAC, 1/8 NPT, QD, piloted 0.5 3.1 0.03
125344 24 VDC, 1/ NPT, QD, piloted 1.2 2.9 0.12
4
3-Way 901138 24 VDC, 1/ NPT, QD, direct 0.18 6 0.25 A
8
901081 Dual AC/DC, 1/8 NPT, 1/2 in. NPS conduit, direct 0.18 6 0.25 A, B
901130 24 VDC, 1/8 NPT, 18 AWG, direct 0.18 6 0.25 A
810283 24 VDC, 1/ NPT, QD, direct 0.5 24 1
4
816373 Dual AC/DC, 1/4 NPT, QD, direct 0.5 24 1 B

901092 24 VDC, 1/4 NPT, 18 AWG, direct 0.5 24 1
901149 240 VAC, 50/60 Hz, 1/ NPT, QD, direct 0.5 6.5 1
4
901155 24 VDC, 1/ NPT, QD, direct 0.5 8.5 0.35

4
901173 24 VDC, 1/4 NPT, QD, waterwash 0.5 24 1

4-Way 303010 24 VDC, 1/4 NPT, QD with (LED), piloted 0.88 5.4 0.23 C
303012 24 VDC, 1/ NPT, QD, piloted 0.88 5.4 0.23 C
4
303013 24 VDC, 1/4 NPT, QD with LED, waterwash, 0.88 5.4 0.23 C
piloted
303014 120 VAC, 1/4 NPT, QD, piloted 0.88 2.9 0.39 C
303015 24 VDC, 1/4 NPT, QD, piloted 1.33 8.5 0.35 C
303016 24 VDC, 1/ NPT, QD with LED, piloted 1.33 8.5 0.35 C
4
NOTE A: Solenoid valves with less than 0.5 Cv restrict gun performance and result in significantly higher air section
failures in Nordson conformance tests.
B: 24 VDC or 115 VAC.
C: A 4-way valve may be plugged with a 1/4 NPT pipe plug for use as a high-speed 3-way valve.

Table 12 Solenoid Valve Accessories
Item Part Description Quantity Note

1 241040 Muffler, air, 1/8 NPT —
2 231266 Silencer, 1/8 NPT x 2.31 in. long —
3 231262 Kit, quick-disconnect fitting, 1/ NPT —
4
NS 231260 Installation kit, 800 Series solenoid valve — A
NS 231261 Installation kit, 400 Series solenoid valve — A
NOTE A: Use this installation kit to plug a 4-way solenoid valve for use as a high-speed 3-way valve.
NS: Not Shown
1 2
3
4296019A
Figure 23 Air Muffler, Silencer, and Quick Disconnect Fitting
Specifications
Item Specification Note
Operating temperature 230_C (450_F) maximum
Working hydraulic pressure 10.34 MPa (1,500 psi) maximum
Operating air pressure 340 to 480 kPa (40 to 70 psi) A
Operating speed exceeds 4,200 cycles per minute
Nozzles 238 XXX, right-angle, and Saturn precision nozzles
Electrical service 240 VAC, 50/60 Hz
200 VAC, 50/60 Hz (optional for low-voltage areas)
Approvals and Underwriter’s Laboratories (UL), TÜV Rheinland of North
certifications America, Conformité Européenne (CE)
NOTE A: Use dry, regulated, and unlubricated air for consistent gun operation.


Series H-200 Guns: Customer Product Manual Part 104457K

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Series H-200 Guns

Customer Product Manual

NORDSON CORPORATION • DULUTH, GEORGIA • USA

Address all correspondence to:

Part 104457K E 2005 Nordson Corporation

E 2005 Nordson Corporation Part 104457K

Part 104457K E 2005 Nordson Corporation

Series H-200 Guns

WARNING: Failure to follow the safety messages, recommendations, and

Safety Alert Symbols

WARNING: Indicates a potentially hazardous situation that, if not avoided,

CAUTION: Indicates a potentially hazardous situation that, if not avoided,

CAUTION: (Used without the safety alert symbol) Indicates a potentially

E 2005 Nordson Corporation Part 104457K

Responsibilities of the Equipment Owner

Instructions, Requirements, and Standards

Part 104457K E 2005 Nordson Corporation

S receive safety training appropriate to their job function as directed by

S possess industry- and trade-specific skills and a level of experience

Applicable Industry Safety Practices

Intended Use of the Equipment

Instructions and Safety Messages

E 2005 Nordson Corporation Part 104457K

Part 104457K E 2005 Nordson Corporation

Maintenance and Repair Practices

Equipment Safety Information

Relieving System Hydraulic Pressure

E 2005 Nordson Corporation Part 104457K

De-energizing the System

Disabling the Guns

General Safety Warnings and Cautions

Equipment types are designated in Table 1 as follows:

HM = Hot melt (melters, hoses, guns, etc.)

Part 104457K E 2005 Nordson Corporation

Table 1 General Safety Warnings and Cautions

WARNING: Hazardous vapors! Before processing any polyurethane

WARNING: Reactive material! Never clean any aluminum component

WARNING: System pressurized! Relieve system hydraulic pressure

WARNING: Molten material! Wear eye or face protection, clothing

E 2005 Nordson Corporation Part 104457K

General Safety Warnings and Cautions (contd)

WARNING: Equipment starts automatically! Remote triggering

WARNING: Risk of electrocution! Even when switched off and

WARNING: Risk of fire or explosion! Nordson cold adhesive

WARNING: Allow only personnel with appropriate training and

Part 104457K E 2005 Nordson Corporation

CAUTION: Some Nordson melters are specifically designed to

CAUTION: Before using any cleaning or flushing compound on or in

CAUTION: Nordson hot melt equipment is factory tested with

Other Safety Precautions

E 2005 Nordson Corporation Part 104457K

Safety Labels and Tags

Figure 1 Safety Labels and Tags

Part 104457K E 2005 Nordson Corporation

Table 2 Equipment Safety Labels and Tags

1. Minimum flashpoint to be 288 _C (550 _F).

E 2005 Nordson Corporation Part 104457K

Table 3 Supported Gun Configurations and Modules

Figure 2 Typical H-200 Gun Assembly (Unfiltered Gun Shown

Part 104457K E 2005 Nordson Corporation

Hot Melt Materials

Auxiliary Devices and Spare Parts

Figure 3 H-200 Unfiltered Gun Dimensions