Nordson E400 Electric Applicator Manual

E400 Electric Applicator
Customer Product Manual

Part 1040191B
Issued 7/05
NORDSON CORPORATION D DAWSONVILLE, GEORGIA D USA

www.nordson.com
For CE Declaration, refer to melter manual.
Nordson Corporation welcomes requests for information, comments and inquiries about its products.
General information about Nordson can be found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Nonwovens Marketing Department
12 Nordson Drive
Dawsonville, GA 30534
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2003.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of
Nordson Corporation. The information contained in this publication is subject to change without notice.
Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray,
ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat,
Easymove Plus, EcoDry, Econo-Coat, e.dot, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt,
FoamMix, Heli-flow, Helix, Horizon, Hot Shot, iControl, Isocoil, Isocore, Iso-Flo, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat,
Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod,
Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry,
Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Coat, Sure-Max, Tracking Plus,
Trends, Tribomatic, Ultrasaver, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more.
are registered trademarks of Nordson Corporation.
Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AquaCure, ATS, Auto-Flo, AutoScan, Check Mate, Controlled Fiberization, Control Weave,
CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, Easy Clean, Eclipse, E-Nordson, Equi=Bead, ESP, e.Stylized, Fill Sentry, HDLV,
iFlow, iON, Iso-Flex, iTrend, iTRAX, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Minimeter, Multifil, OptiStroke, PatternPro, PCI,
Powder Pilot, Powercure, Primarc, Process Sentry, Prodigy, Pulse Spray, QuadCure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield,
SheetAire, Smart, Spectral, Spectronic, Speedking, Spray Works, Summit, Sure Brand, Sure Clean, Sure Wrap, Swirl Coat, Tempus, ThruWave,
Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and 2 Rings (Design)
are trademarks of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.
Viton is a registered trademark of DuPont Dow Elastomers. L.L.C.
Part 1040191B E 2005 Nordson Corporation

All rights reserved
Table of Contents i
Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Responsibilities of the Equipment Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions, Requirements, and Standards . . . . . . . . . . . . . . . . . . . . . . 2
User Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Applicable Industry Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Instructions and Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance and Repair Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Safety Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Other Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Labels and Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Nozzle Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Removing or Installing a CF Nozzle and Adapter . . . . . . . . . . . . . . . . . . . . 16
Remove a CF Nozzle and Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install a CF Nozzle and Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing or Installing a Meltblown, Summit, or SureWrap Nozzle . . . . . 19
Remove a Meltblown, Summit, or SureWrap Nozzle . . . . . . . . . . . . . . . 19
Install a Meltblown, Summit, or SureWrap Nozzle . . . . . . . . . . . . . . . . . 20
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Starting the Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Shutting Down the Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Adjusting the Adhesive Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
E 2005 Nordson Corporation Part 1040191B

ii Table of Contents
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Recommended Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Relieving System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cleaning Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replacing the Filter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Remove the Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replace the Filter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Replacing a Heater or an RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Replacing a Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Applicator Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Universal Module Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Filter Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cordset Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
CF Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Hose Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Module Conversion Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
E400 Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Recommended Spare Parts and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Applicator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cordset Pin Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

E400 Electric Applicator 1
E400 Electric Applicator
Safety
Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation,
operation, and maintenance (hereafter referred to as “use”) of the product
described in this document (hereafter referred to as “equipment”). Additional
safety information, in the form of task-specific safety alert messages,
appears as appropriate throughout this document.
WARNING: Failure to follow the safety messages, recommendations, and

hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.
Safety Alert Symbols

The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.
WARNING: Indicates a potentially hazardous situation that, if not avoided,

can result in serious personal injury, including death.
CAUTION: Indicates a potentially hazardous situation that, if not avoided,

can result in minor or moderate personal injury.
CAUTION: (Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment
or property.

2 E400 Electric Applicator
Responsibilities of the Equipment Owner

Equipment owners are responsible for managing safety information,
ensuring that all instructions and regulatory requirements for use of the
equipment are met, and for qualifying all potential users.
Safety Information
S Research and evaluate safety information from all applicable sources,
including the owner-specific safety policy, best industry practices,
governing regulations, material manufacturer’s product information, and
this document.
S Make safety information available to equipment users in accordance
with governing regulations. Contact the authority having jurisdiction for
information.
S Maintain safety information, including the safety labels affixed to the
equipment, in readable condition.
Instructions, Requirements, and Standards

S Ensure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
S If applicable, receive approval from your facility’s engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
S Provide appropriate emergency and first aid equipment.
S Conduct safety inspections to ensure required practices are being
followed.
S Re-evaluate safety practices and procedures whenever changes are
made to the process or equipment.

User Qualifications
Equipment owners are responsible for ensuring that users:
S receive safety training appropriate to their job function as directed by

governing regulations and best industry practices
S are familiar with the equipment owner’s safety and accident
prevention policies and procedures
S receive, equipment- and task-specific training from another qualified
individual
NOTE: Nordson can provide equipment-specific installation,
operation, and maintenance training. Contact your Nordson
representative for information
S possess industry- and trade-specific skills and a level of experience

appropriate to their job function
S are physically capable of performing their job function and are not
under the influence of any substance that degrades their mental
capacity or physical capabilities
Applicable Industry Safety Practices

The following safety practices apply to the use of the equipment in the
manner described in this document. The information provided here is not
meant to include all possible safety practices, but represents the best safety
practices for equipment of similar hazard potential used in similar industries.
Intended Use of the Equipment

S Use the equipment only for the purposes described and within the limits
specified in this document.
S Do not modify the equipment.
S Do not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions on
material compatibility or the use of non-standard auxiliary devices.
Instructions and Safety Messages

S Read and follow the instructions provided in this document and other
referenced documents.
S Familiarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to Safety Labels and
Tags at the end of this section.
S If you are unsure of how to use the equipment, contact your Nordson
representative for assistance.

Installation Practices
S Install the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.
S Ensure that the equipment is rated for the environment in which it will be
used and that the processing characteristics of the material will not
create a hazardous environment. Refer to the Material Safety Data
Sheet (MSDS) for the material.
S If the required installation configuration does not match the installation
instructions, contact your Nordson representative for assistance.
S Position the equipment for safe operation. Observe the requirements for
clearance between the equipment and other objects.
S Install lockable power disconnects to isolate the equipment and all
independently powered auxiliary devices from their power sources.
S Properly ground all equipment. Contact your local building code
enforcement agency for specific requirements.
S Ensure that fuses of the correct type and rating are installed in fused
equipment.
S Contact the authority having jurisdiction to determine the requirement for
installation permits or inspections.
Operating Practices
S Familiarize yourself with the location and operation of all safety devices
and indicators.
S Confirm that the equipment, including all safety devices (guards,
interlocks, etc.), is in good working order and that the required
environmental conditions exist.
S Use the personal protective equipment (PPE) specified for each task.
Refer to Equipment Safety Information or the material manufacturer’s
instructions and MSDS for PPE requirements.
S Do not use equipment that is malfunctioning or shows signs of a
potential malfunction.

Maintenance and Repair Practices

S Perform scheduled maintenance activities at the intervals described in
this document.
S Relieve system hydraulic and pneumatic pressure before servicing the
equipment.
S De-energize the equipment and all auxiliary devices before servicing the
equipment.
S Use only new factory-authorized refurbished or replacement parts.
S Read and comply with the manufacturer’s instructions and the MSDS
supplied with equipment cleaning compounds.
NOTE: MSDSs for cleaning compounds that are sold by Nordson are
available at www.nordson.com or by calling your Nordson
representative.
S Confirm the correct operation of all safety devices before placing the
equipment back into operation.
S Dispose of waste cleaning compounds and residual process materials
according to governing regulations. Refer to the applicable MSDS or
contact the authority having jurisdiction for information.
S Keep equipment safety warning labels clean. Replace worn or damaged
labels.
Equipment Safety Information

This equipment safety information is applicable to the following types of
Nordson equipment:
S hot melt and cold adhesive application equipment and all related
accessories
S pattern controllers, timers, detection and verification systems, and all
other optional process control devices
Equipment Shutdown
To safely complete many of the procedures described in this document, the
equipment must first be shut down. The level of shut down required varies
by the type of equipment in use and the procedure being completed.
If required, shut down instructions are specified at the start of the
procedure. The levels of shut down are:

Relieving System Hydraulic Pressure

Completely relieve system hydraulic pressure before breaking any hydraulic
connection or seal. Refer to the melter-specific product manual for
instructions on relieving system hydraulic pressure.
De-energizing the System

Isolate the system (melter, hoses, guns, and optional devices) from all
power sources before accessing any unprotected high-voltage wiring or
connection point.
1. Turn off the equipment and all auxiliary devices connected to the
equipment (system).
2. To prevent the equipment from being accidentally energized, lock and
tag the disconnect switch(es) or circuit breaker(s) that provide input
electrical power to the equipment and optional devices.
NOTE: Government regulations and industry standards dictate specific
requirements for the isolation of hazardous energy sources. Refer to the
appropriate regulation or standard.
Disabling the Guns

All electrical or mechanical devices that provide an activation signal to the
guns, gun solenoid valve(s), or the melter pump must be disabled before
work can be performed on or around a gun that is connected to a
pressurized system.
1. Turn off or disconnect the gun triggering device (pattern controller, timer,
PLC, etc.).
2. Disconnect the input signal wiring to the gun solenoid valve(s).
3. Reduce the air pressure to the gun solenoid valve(s) to zero; then
relieve the residual air pressure between the regulator and the gun.
General Safety Warnings and Cautions

Table 1 contains the general safety warnings and cautions that apply to
Nordson hot melt and cold adhesive equipment. Review the table and
carefully read all of the warnings or cautions that apply to the type of
equipment described in this manual.

Equipment types are designated in Table 1 as follows:
HM = Hot melt (melters, hoses, guns, etc.)

PC = Process control
CA = Cold adhesive (dispensing pumps, pressurized container, and
guns)
Table 1 General Safety Warnings and Cautions

Equipment
Type Warning or Caution
WARNING: Hazardous vapors! Before processing any polyurethane

reactive (PUR) hot melt or solvent-based material through a
compatible Nordson melter, read and comply with the material’s
MSDS. Ensure that the material’s processing temperature and
HM
flashpoints will not be exceeded and that all requirements for safe
handling, ventilation, first aid, and personal protective equipment are
met. Failure to comply with MSDS requirements can cause personal
injury, including death.
WARNING: Reactive material! Never clean any aluminum component

or flush Nordson equipment with halogenated hydrocarbon fluids.
Nordson melters and guns contain aluminum components that may
HM
react violently with halogenated hydrocarbons. The use of
halogenated hydrocarbon compounds in Nordson equipment can
cause personal injury, including death.
WARNING: System pressurized! Relieve system hydraulic pressure

before breaking any hydraulic connection or seal. Failure to relieve
HM, CA
the system hydraulic pressure can result in the uncontrolled release of
hot melt or cold adhesive, causing personal injury.
WARNING: Molten material! Wear eye or face protection, clothing that

protects exposed skin, and heat-protective gloves when servicing
HM equipment that contains molten hot melt. Even when solidified, hot
melt can still cause burns. Failure to wear appropriate personal
protective equipment can result in personal injury.
Continued...

General Safety Warnings and Cautions (contd)
Table 1 General Safety Warnings and Cautions (contd)

Equipment
WARNING: Equipment starts automatically! Remote triggering

devices are used to control automatic hot melt guns. Before working
on or near an operating gun, disable the gun’s triggering device and
HM, PC
remove the air supply to the gun’s solenoid valve(s). Failure to disable
the gun’s triggering device and remove the supply of air to the
solenoid valve(s) can result in personal injury.
WARNING: Risk of electrocution! Even when switched off and

electrically isolated at the disconnect switch or circuit breaker, the
equipment may still be connected to energized auxiliary devices.
HM, CA, PC De-energize and electrically isolate all auxiliary devices before
servicing the equipment. Failure to properly isolate electrical power to
auxiliary equipment before servicing the equipment can result in
personal injury, including death.
WARNING: Risk of fire or explosion! Nordson adhesive equipment is

not rated for use in explosive environments and should not be used
with solvent-based adhesives that can create an explosive
HM, CA, PC atmosphere when processed. Refer to the MSDS for the adhesive to
determine its processing characteristics and limitations. The use of
incompatible solvent-based adhesives or the improper processing of
solvent-based adhesives can result in personal injury, including death.
WARNING: Allow only personnel with appropriate training and

experience to operate or service the equipment. The use of untrained
HM, CA, PC or inexperienced personnel to operate or service the equipment can
result in injury, including death, to themselves and others and can
damage to the equipment.
CAUTION: Hot surfaces! Avoid contact with the hot metal surfaces of
guns, hoses, and certain components of the melter. If contact can not
HM be avoided, wear heat-protective gloves and clothing when working
around heated equipment. Failure to avoid contact with hot metal
surfaces can result in personal injury.
Continued...

Table 1 General Safety Warnings and Cautions (contd)

Equipment
CAUTION: Some Nordson melters are specifically designed to

process polyurethane reactive (PUR) hot melt. Attempting to process
PUR in equipment not specifically designed for this purpose can
HM
damage the equipment and cause premature reaction of the hot melt.
If you are unsure of the equipment’s ability to process PUR, contact
your Nordson representative for assistance.
CAUTION: Before using any cleaning or flushing compound on or in

the equipment, read and comply with the manufacturer’s instructions
HM, CA and the MSDS supplied with the compound. Some cleaning
compounds can react unpredictably with hot melt or cold adhesive,
resulting in damage to the equipment.
CAUTION: Nordson hot melt equipment is factory tested with

Nordson Type R fluid that contains polyester adipate plasticizer.
HM Certain hot melt materials can react with Type R fluid and form a solid
gum that can clog the equipment. Before using the equipment,
confirm that the hot melt is compatible with Type R fluid.
Other Safety Precautions

S Do not use an open flame to heat hot melt system components.
S Check high pressure hoses daily for signs of excessive wear, damage,
or leaks.
S Never point a dispensing handgun at yourself or others.
S Suspend dispensing handguns by their proper suspension point.

First Aid
If molten hot melt comes in contact with your skin:
1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the MSDS for the hot
melt to the medical personnel providing treatment.

Safety Labels and Tags

Figure 1 illustrates the location of the product safety labels and tags affixed
to the equipment. Table 2 provides an illustration of the hazard identification
symbols that appear on each safety label and tag, the meaning of the
symbol, or the exact wording of any safety message.
421800001
Figure 1 Safety labels and tags
Table 2 Safety Labels and Tags

Item Part Description
1. 224905
[Hot surface]

Description
The E400 electric applicator applies hot melt adhesive to a product. The
applicator is equipped with platinum resistance temperature detectors
(RTDs). Four cordsets separate the temperature sensors (RTDs) and
heaters for both the heated adhesive and air manifolds. Figure 2 shows the
key parts of a typical E400 applicator.
Driven by an electric applicator driver (usually an E400 driver), the

E400 applicator provides all-electric actuation, eliminating the need for
compressed air (except in spray applications). Adhesive enters the inlet port
of the applicator and is directed through the manifold into the module seat,
which is sealed by the end of the armature. When the applicator coil is
energized by the driver, the armature lifts off of the seat, allowing the
adhesive to flow from the applicator. The armature is held off the seat by the
magnetic attraction of the coil. When the driver de-energizes the coil, the
coil loses its magnetic attraction and the armature is forced back into the
seat by a return spring, stopping the adhesive flow.
Because the E400 applicator uses a Universal module, it can be configured

with an appropriate nozzle for the types of spray applications described in
Table 3. An adapter is required for the Controlled Fiberization (CF)
application.
Table 3 Adhesive Patterns Possible with the E400 Applicator

Spray Application Adhesive Pattern
Controlled Fiberization (adapter Spiral
required)
Meltblown Fibrous sheet
Summit Fibrous sheet/elastic attachment
SureWrap Elastic attachment

6
5
4
3 7 8
9
10
11
1 12
13
Figure 2 Key parts of an E400 applicator

1. Universal module clamp screw 5. Adhesive manifold heater 10. Heated air manifold RTD
2. Module (Universal module 6. Filter 11. Heated air manifold heater
shown) 7. Hose connection 12. Heated air manifold
3. Module control cordset 8. Adhesive manifold 13. Drain valve
4. Mounting holes 9. Adhesive manifold RTD
Note: The pattern air inlet is located on the back of the heated air manifold under the RTD bayonet adapter.

Installation
WARNING: Allow only personnel with appropriate training and experience
to operate or service the equipment. The use of untrained or inexperienced
personnel to operate or service the equipment can result in injury, including
death, to themselves and others, and damage to the equipment.
The applicator may be mounted in any direction. Two mounting holes are
provided on the upper surface of the applicator. Regardless of the mounting
method, follow these installation guidelines:
S Position the applicator as close to the product as possible to achieve

the best adhesive bead placement and quality.
S Make sure the mounting hardware is insulated from the applicator so
that heat transfer is minimized.
S Protect the applicator from vibration and secure it so it will not
change position during application.
S If you are installing the hose vertically, replace the straight hose
connector on the applicator with a 45- or 90-degree connector.
Tighten the connector to 10−14 NSm (7−10 ft-lb). Refer to Hose
Connectors under Parts for the 45- and 90-degree hose connector
part numbers.
S Follow the hose routing and installation guidelines provided in the
melter manual.
S Insulate the hose-to-applicator joint. An insulation cuff is provided
with the applicator.
S Connect a supply of dry, regulated, unlubricated air to the pattern air
inlet. Nordson Corporation recommends installing an air pressure
regulator and filter in the pattern air supply line that is capable of
regulating the pattern air pressure up to a 56.6 nlm (2 scfm) flow rate
per module.
S Install an electric applicator driver and connect the module control
cordset on the applicator to the driver. Nordson recommends using
the E400 driver. Refer to E400 Drivers under Parts for the
E400 driver, software, and applicator-to-driver cable part numbers.
S If the E400 driver is used, run the E400 Driver Application Guide
software to determine whether the driver factory-default settings are
appropriate for the application. If applicable, program the driver.
Refer to the setup instructions in the E400 driver manual.
S After installation and before first use, flush the applicator as directed
in the melter manual.

Nozzle Removal and Installation

Several types of nozzle may be used with the applicator. Use these
procedures to remove or install nozzles as needed. On CF applicators, an
adapter must also be removed or installed. Refer to the appropriate
procedures as shown in Table 4.
Table 4 Nozzle Removal/Installation Procedures

Nozzle Type Applicable Procedure
CF nozzle (disk or Removing or Installing a CF Nozzle and
unibody) Adapter
Meltblown nozzle
Summit nozzle Removing or Installing a Meltblown,
Summit, or SureWrap Nozzle
SureWrap nozzle

Removing or Installing a CF Nozzle and Adapter

To use a CF nozzle, an adapter must be installed on the module. There are
two types of CF nozzle: disk and unibody. On CF disk nozzles, the nozzle
and nozzle-retaining nut are two separate parts. On CF unibody nozzles,
the nozzle and nozzle-retaining nut are one piece. Follow these procedures
to remove or install CF nozzles and adapters.
Remove a CF Nozzle and Adapter

1. Heat the system to a temperature that is slightly higher than the
application temperature.
2. Relieve system pressure. Refer to Relieving System Pressure later in
this manual as needed.
3. Trigger the applicator momentarily.
4. Disconnect and lock out electrical power to the driver to prevent
accidental triggering of the applicator.
5. See Figure 3. Remove the nozzle using whichever of the following
procedures is appropriate:
Type of Nozzle Removal Procedure
Disk Use a wrench to loosen and remove the
nozzle-retaining nut; then remove the
nozzle disk.
Unibody Use a wrench to loosen and remove the
nozzle.
Figure 3 Removing or installing a CF nozzle

6. If applicable, remove the adapter as follows:

a. See Figure 4. Loosen the clamp screw that secures the adapter to
the nozzle.
b. Push the nozzle clamp toward the module to eject the adapter.
2
3 421300002
Figure 4 Removing or installing a CF adapter

1. Clamp screw 3. CF adapter
2. Nozzle clamp

Install a CF Nozzle and Adapter

1. See Figure 4. If applicable, install a CF adapter by loosening the
socket-head screw on the module seat, inserting the adapter, and
tightening the screw.
2. Install the nozzle using whichever of the following procedures is
appropriate:
Type of Nozzle Installation Procedure
Disk Orient the nozzle disk as shown in Figure 5
and place the disk in the nozzle-retaining
nut; then thread the nut onto the module.
Use a wrench to tighten the retaining nut to
no more than 3.4 NSm (30 in.-lb).
Unibody Hand-thread the nozzle onto the module.
Use a wrench to tighten the nozzle to no
more than 0.6 NSm (5 in.-lb).
NOTE: Nordson offers a torque wrench for each type of nozzle. Refer to
Recommended Spare Parts and Supplies under Parts for the wrench part
numbers.
430100001
Figure 5 Correct assembly of a CF disk nozzle

1. CF adapter threads 3. Nozzle-retaining nut
2. Nozzle disk

Removing or Installing a Meltblown, Summit, or SureWrap Nozzle

No adapter is required for meltblown, Summit, or SureWrap nozzles. Follow
this procedure to remove or install a nozzle.
Remove a Meltblown, Summit, or SureWrap Nozzle

1. Heat the system to a temperature that is slightly higher than the
application temperature.
4. Disconnect and lock out electrical power to the driver to prevent
accidental triggering of the applicator.
5. See Figure 6. Loosen the clamp screw that secures the nozzle to the
module.
6. Push the nozzle clamp toward the module to eject the nozzle.
2
3 421300003
Figure 6 Removing or installing a meltblown, Summit, or SureWrap nozzle

1. Clamp screw 3. Nozzle (Summit nozzle
2. Nozzle clamp shown)

Install a Meltblown, Summit, or SureWrap Nozzle

1. Clean the mating surfaces inside the module seat where the nozzle will
be installed.
CAUTION: Overtightening the clamp screw can damage the module.
2. See Figure 6. Carefully insert the nozzle in the module seat and tighten
the clamp screw to 1.7 NSm (15 in.-lb).

Operation
Use these procedures to operate the applicator. Before operating the

applicator for the first time, make sure you have completed the installation
process, flushed the applicator, and installed nozzles as appropriate.
Starting the Applicator

Starting the applicator involves starting the melter and enabling the driver.
Refer to the melter and driver manuals as needed.
1. Start the melter and heat the system to application temperature.

2. Enable the driver.
3. Start the melter pump(s).
4. Start the production line.
Shutting Down the Applicator

Shutting down the applicator involves stopping the melter and disabling the
driver. Refer to the melter and driver manuals as needed.
1. Stop the production line.

2. Stop the melter pump(s).
4. Disable the driver.
5. Shut down the melter.

Adjusting the Adhesive Pattern

Use the following techniques to modify the adhesive pattern:
S adjust the pattern air pressure
S adjust the adhesive add-on weight (melter pump speed)
S adjust the electronic control device (timer or pattern controller)
S adjust the driver settings (refer to the driver manual)
S adjust the adhesive application temperature
S change the type of adhesive used
S change the nozzle
S adjust the applicator height

Maintenance
Use these procedures to properly maintain the applicator. Attempting any

other maintenance procedures can result in improper system operation,
equipment damage, or personal injury.
Recommended Maintenance Schedule

Table 5 provides a recommended maintenance schedule. Base how often
you perform these maintenance activities on your operating environment.
Table 5 Recommended Maintenance Schedule

Frequency Maintenance Activity
Weekly Clean nozzles. Refer to Cleaning Nozzles in
this section.
As needed Replace the filter screen. Refer to Replacing
the Filter Screen in this section.

Relieving System Pressure

System pressure must be relieved before you can safely proceed with many
of the maintenance, troubleshooting, and repair procedures in this manual.
Follow this procedure whenever you need to relieve system pressure.
WARNING: Risk of burns. Failure to relieve system pressure can cause hot
adhesive to spray from a connecting point. Relieve system pressure before
loosening or removing a hose, module, or any other part of the hot melt
system. Wear heat-protective clothing, safety goggles (ANSI Z87.1 or
equivalent), and safety gloves.
1. Stop the melter pump(s). Refer to the melter manual.

2. Place drain pans under all melter and applicator drain valves.
3. See Figure 7. Use a flat-blade screwdriver to open the melter and
applicator drain valves by turning the drain valve screws
counterclockwise. Some adhesive will drain from the valves.
4. Trigger all modules.
5. Close the applicator and melter drain valves.
2
421800006
Figure 7 Opening drain valves

1. Typical melter drain valve 2. Applicator drain valve

Cleaning Nozzles
Nozzles should be cleaned weekly (or as needed) to prevent them from
becoming clogged. Follow this procedure to clean a nozzle.
1. Relieve system pressure. Refer to Relieving System Pressure earlier in

this section as needed.
3. Disconnect and lock out electrical power to the applicator driver.
4. Remove the nozzle. Refer to Nozzle Removal and Installation earlier in
this manual.
5. Place the nozzle in a container of Type-R cleaning fluid and heat the
fluid above the adhesive’s melting temperature.
6. See Figure 8. Remove the nozzle from the cleaning fluid and clean it
with a pin-type probe.
7. Reinstall the nozzle. Refer to Nozzle Removal and Installation earlier in
this manual.
8. Restore the system to normal operation.
1 2 3 43000001
Figure 8 Cleaning different types of nozzles with a pin-type probe

1. One-piece nozzle (bead or CF 2. CF nozzle disk 3. Nozzle (meltblown nozzle
unibody) shown)

Replacing the Filter Screen

The applicator filter screen should be replaced whenever it becomes
clogged (usually indicated by diminished adhesive output). Follow this
procedure to replace the filter screen.
Remove the Filter

this section as needed.
2. Unscrew the brass pressure relief screw out of the filter until adhesive
flows out.
3. See Figure 9. Simultaneously press the filter in and turn it
counterclockwise; then use a size 17 open-jawed or ring wrench to
extract it.
NOTE: If the filter is stuck, grasp the brass screw on the filter with pliers
to extract it.
4. Purge any dirt particles from the filter bore with adhesive by running the
melter pump briefly.
Figure 9 Removing a filter

1. Pressure relief screw 2. Filter

Replace the Filter Screen

1. See Figure 10. Disassemble the filter, replace the filter screen, and
reassemble the filter.
2. Heat the filter bore by heating the applicator or by using a hot air fan.
3. Apply O-ring lubricant to the filter O-ring and slide the filter into the bore.
4. Using an open-jawed or ring wrench, turn the filter 90 degrees clockwise
to secure the filter.
NOTE: Air penetrates the filter hole when the filter screen is replaced.
The pressure relief screw can be used to de-aerate the applicator.
5. Purge the filter bore with adhesive by running the melter pump briefly.
This forces air through the pressure relief screw.
690100023
Figure 10 Filter components

1. Bung 2. Screen assembly with spring

Troubleshooting
This section contains troubleshooting procedures. These procedures cover

only the most common problems that you may encounter. If you cannot
solve the problem with the information given here, contact your Nordson
representative for help.
NOTE: Refer to the driver manual for troubleshooting information related to

the driver settings.
Problem Possible Cause Corrective Action

1. No adhesive output No input power Make sure power is supplied to the
applicator driver and that the driver is
energized.
Filter screen clogged Replace the filter screen. Refer to
Replacing the Filter Screen under
Maintenance.
Manifold, module, or nozzle Clean the nozzle. Refer to Cleaning
clogged Nozzles under Maintenance. If
cleaning the nozzle does not solve
the problem, check for a clogged
module, filter, or manifold and replace
components as necessary.
Faulty triggering device or Refer to the driver manual to
applicator driver troubleshoot the driver.
Incorrect wiring Make sure the applicator-to-driver
wiring is correct. Refer to the driver
manual.
Jammed armature Replace the module. Refer to
Replacing a Module under Repair.
Failed coil Check the coil continuity and
resistance. The resistance should be
10−11 ohms at room temperature.
Replace the module if the coil is
defective. Refer to Replacing a
Module under Repair.
Continued on next page

Problem Possible Cause Corrective Action

1. No adhesive output Incorrect driver settings Make sure the driver is properly
(contd.) configured for the application. Use
the E400 Driver Application Guide
software to ensure that the
application requirements can be met
by the default E400 driver settings. If
a programmable driver is used, the
E400 Driver Application Guide
software can be used to program the
driver. Refer to the setup instructions
in the E400 driver manual.
2. Adhesive output will Jammed armature Replace the module. Refer to
not stop Replacing a Module under Repair.
Contamination in module seat Cycle the module several times to
dislodge the obstruction. If there is no
improvement, replace the module.
Refer to Replacing a Module under
Repair.
Incorrect wiring Make sure the applicator-to-driver
wiring is correct. Refer to the driver
manual.
Faulty (continuous) triggering Verify that the pattern controller is
operating correctly. Refer to the
pattern controller manual.
3. Hydraulic or Failed O-rings Replace the O-rings between the
pneumatic leaks module and the adhesive manifold or
between module and air manifold. Refer to Replacing a
adhesive or air Module under Repair.
manifolds
4. Applicator does not Open or shorted heater Check the heater continuity and
heat, overheats, or resistance. The resistance should be
underheats approximately 192 ohms at room
temperature. Replace the cordset if
the heater is defective. Refer to
Replacing a Heater or an RTD under
Repair.
Open or shorted RTD Check the RTD continuity and
resistance. At room temperature, the
resistance should be 105−110 ohms.
Replace the cordset if the RTD is
defective. Refer to Replacing a
Heater or an RTD under Repair.
NOTE: Refer to the cordset illustrations in the Parts section for illustrations of the cordset wiring.

Repair
Troubleshooting activities may identify needed repairs. Use these repair

procedures as appropriate.
Replacing a Heater or an RTD

Follow this procedure to replace the heater or RTD in either the adhesive
manifold or the heated air manifold. To replace a heater or RTD, the entire
heater or RTD cordset must be replaced.
1. Disconnect and lock out electrical power to the applicator driver and to
the melter or temperature controller.
2. Disconnect the applicator cordset(s).
3. See Figure 11. Loosen the heater retainer screw and remove the heater
of the cordset being replaced.
4. Press in the RTD bayonet ring, rotate the ring about one quarter-turn
clockwise, and remove the RTD of the cordset being replaced.
5. Coat the new heater with heater lubricant and install it in the manifold.
6. Install the RTD in the manifold.
7. Reconnect the cordset(s) and restore the system to normal operation.

4
421800005
Figure 11 Location of heaters and RTDs

1. Adhesive manifold heater 3. Air manifold RTD
2. Adhesive manifold RTD 4. Air manifold heater

Replacing a Module
Follow this procedure to replace a module. You can also use this procedure
to remove a module to replace the O-rings between the module and the
adhesive or air manifolds.

2. Disconnect and lock out electrical power to the applicator driver.
3. Remove the nozzle and/or adapter as appropriate. Refer to Nozzle
Removal and Installation earlier in this manual as needed.
4. See Figure 12 Disconnect the module control cordset from the
applicator-to-driver cable and remove the module and cordset assembly
from the manifold.
5. Apply O-ring lubricant to a new module O-ring and install it on the new
module.
6. Apply anti-seize lubricant to the module socket-head screws and install
the new module on the manifold.
7. Reinstall the nozzle and/or adapter as appropriate Refer to Nozzle
Removal and Installation earlier in this manual as needed.
8. Connect the new module control cordset to the applicator-to-driver cable
and restore the system to normal operation.

421800007
Figure 12 Replacing a module

1. Module control cordset 3. Module O-rings
2. Applicator-to-driver cable 4. Module

This page intentionally left blank.

Parts
To order parts, call the Nordson Customer Service Center or your local
Nordson representative. Use these five-column parts lists, and the
accompanying illustrations, to describe and locate parts correctly. The
following chart provides guidance for reading the parts lists.
The number in the Item column corresponds to the circled item number in the
parts list illustration. A dash in this column indicates that the item is an
assembly.
The number in the Part column is the Nordson part number you can
use to order the part. A series of dashes indicates that the part is
not saleable. In this case, you must order either the assembly in
which the part is used or a service kit that includes the part.
The Description column describes the part and sometimes

includes dimensions or specifications.
The Note column contains letters that refer to notes at the

bottom of the parts list. These notes provide important
information about the part.
The Quantity column tells you how many of the part is

used to manufacture the assembly shown in the parts
list illustration. A dash or AR in this column indicates
that the amount of the item required in the assembly is
not quantifiable.
Item Part Description Quantity Note

— 0000000 Assembly A —
1 000000 S Part of assembly A 2 A
2 ------ S S Part of item 1 1
3 0000000 S S S Part of item 2 AR
NS 000000 S S S S Part of item 3 2
NOTE A: Important information about item 1
AR: As Required
NS: Not Shown

Applicator Parts List

See Figure 13.

— 1038120 E401-UM applicator, bayonet filter, four cordset —
1−9 — S Item nos. not used —
10 1039738 S Manifold, adhesive 1
11 1010159 S Manifold, air, heated 1
14 1039642 S Cordset, adhesive heater, 2.63 in. 1 A
15 1039112 S Cordset, air heater, 3.35 in. 1 A
16 466510 S Filter bayonet assembly, with bracket 1 B
17 271484 S Valve, drain 1
18 973332 S Adapter, 9/16-18 SAE x 1/8 NPT 1
19 973574 S Plug, O-ring, straight-thread, 9/16-18 1
20 981905 S Screw, drive, round, 2.000 x 0.187 in. 4
21 224905 S Tag, warning, hot 1
22 184799 S Information plate 1
23 860257 S Spacer, 0.210 x 0.375 x 0.100 in. thick 4
24 981171 S Screw, socket, 10-32 x 1.250 in. 4
25 142278 S Adapter, bayonet, 1/8 NPT 2
26 860587 S Fitting, straight-thread, hose adapter 1
27 1039116 S Cordset, adhesive manifold, RTD, 3.5 in. 1 A
28 331784 S Cordset, air manifold, RTD 1 A
29 157946 S Retainer, heater, 0.312 x 0.937 x 0.050 in., 2
2-bend
30 — S Item no. not used —
32 114357 S Fitting, barbed, 1/8 NPT x 1/4 in. hose 1 C
34 114373 S Clamp, tubing, 0.62−0.25 in. 1 C
40 272400 S Insulator, mount 2
41 982048 S Screw, hex, cap, M8 x 14 2
NS 273 635 S Cuff, insulation, 2 in. 1 D
NS 134957 S Elbow, straight-thread, 90-degree, 9/16 to 3/4 1 E
NS 134956 S Elbow, straight-thread, 45-degree, 9/16 to 3/4 1 E
42 ------ Module, Universal 1 F
43 940111 S O-ring, Viton, 0.301 ID x 0.070 W in. 2
NOTE A: Refer to Cordset Parts List for a detailed parts list.
B: Refer to Filter Parts List for a detailed parts list.
C: These parts are used to connect a pattern air supply to the heated air manifold.
D: This part is used to insulate the hose-to-applicator joint.
E: These hose connector fittings are provided for your use as needed.
F: Refer to the next parts list, Universal Module Parts List, for a detailed parts list and for the part number
of the right-angle Universal module.
NS: Not Shown

31
29
14
16
41
40
27
26
20
19
10
22
25
18
17
42
43 20 28
44
21 31
25
29
15
23
34
32
11
24
421801001
Figure 13 Applicator parts

Universal Module Parts List

See Figure 14.

— 1015672 Module, Universal, standard —
NS 1027287 Module, Universal, right-angle —
11 1017945 S Adapter, Universal 1
NS 1020563 S Adapter, Universal, 90-degree 1
12 940050 S O-ring, Viton, 0.094 x 0.218 x 0.063 in. 2
13 981174 S Screw, set, cup, 10-32 x 0.250 in. 2
15 1023493 S Screw, clamp 1
16 986039 S Retaining ring, external, 18, E-ring 1
17 1023494 S Clamp, nozzle 1
18 900223 S Lubricant, O-ring, 4 oz AR
19 1017944 S Adapter, sleeve, threaded 1
21 1038465 S Pin, dowel, 0.0941 x 0.975 in. long 1
22 1041529 S Pin, dowel, 0.062 x 0.188 in. long, stainless 2
AR: As Required
NS: Not Shown

22
20 18
18 12
19
16
14 18
15 13
17 21
11
421301003
Figure 14 Universal module parts (standard module shown)

Filter Parts List

See Figure 15.

— 466510 Filter bayonet assembly, with bracket —
1 465703 S Filter bayonet assembly, without bracket 1 A
2 465448 S S Screw, filter 1
3 206461 S S Filter sleeve (screen), 0.1 mesh, with spring 1
4 466840 S S Screw, drain 1
5 250258 S S O-ring, 17 x 2.5 mm 1
6 252346 S S O-ring, 8 x 1.5 mm 1
7 465347 S Bracket, filter 1
8 250027 S Screw, hex, cap, M6 x 16 3
9 414757 S Insert, threaded, type E, M6 x 8 3
NOTE A: For a complete filter assembly without a bracket, order this part.
1
8 6
2
9
Figure 15 Filter parts

This page intentionally left blank.

Cordset Parts List

See Figure 16.

— 1039642 Cordset, heater, adhesive —
— 1039112 Cordset, heater, air —
— 331784 Cordset, RTD, adhesive —
— 1039116 Cordset, RTD, air —
1 233108 S Hood, top-entry 1
2 233108 S Plug, electrical connector, 5-pin 1
3 274275 S Connector, strain relief, SL-11 1
5A 1039643 S Heater, adhesive, armored, right-angle, 1
0.38 D in., 2.63 in. long, 300 W, 240 VAC
5B 1039245 S Heater, air, armored, right-angle, 0.25 in., 1
3.35 in. long, 350 W, 240 VAC
5C 1039121 S RTD, adhesive, platinum, bayonet, armored, 1
90-degree, 40 x 6, 3.5 in.
5D 302874 S RTD, air, platinum, bayonet, armored, 1
90-degree, 40 x 6
9 933595 S Sleeving, ID, 4−8 AWG 1
NS 939009 S Markers, wire, 1−99, A−Z 1
NS 233109 S Pin, crimp contact, 14−20 gauge 2
NS 939990 S Ferrule, wire, non-insulated, 18 1
NS: Not Shown

1 2
3 5A 9
HEATER
5 2 GROUND
4
3 1
HEATER ADHESIVE MANIFOLD HEATER CORDSET
1 2
3 5B 9
HEATER
5 2
GROUND
4
3 1
HEATER AIR MANIFOLD HEATER CORDSET
1 2
3 5C 9
RTD 5 2
4
3 1
RTD
ADHESIVE MANIFOLD RTD CORDSET
1 2
3 5D 9
RTD 5 2
4
3 1
RTD
AIR MANIFOLD RTD CORDSET 690301017W
Figure 16 Cordset parts

Nozzles
Nordson offers many types and sizes of nozzles Contact your Nordson
representative for assistance in ordering nozzles.
CF Adapter
See Figure 17. This adapter is required to install CF nozzles on a Universal
module.

1 1020638 Adapter, CF (for CF nozzles) AR
AR: As Required
NS: Not Shown
Figure 17 CF adapter
Hose Connectors
Part Description Note
134957 Elbow, straight-thread, 90-degree, 9/ to 3/ A
16 4
134956 Elbow, straight-thread, 45-degree, 9/ to 3/ A
16 4
NOTE A: This connector is supplied with the applicator.

Module Conversion Kits

These conversion kits contain all the parts required to convert a bead
module to a spray module (except for the module mounting screws). In
addition, these kits can be used to repair a damaged nozzle clamp on a
Universal module.

1027289 Kit, conversion, bead module to UM400 (Universal) standard module
1027320 Kit, conversion, bead module to UM400 (Universal) right-angle module
E400 Drivers
1039119 Driver, E400, non-programmable A
1035611 Driver, E400, programmable
1015122 Kit, E400 driver programming (includes E400 Driver Application Guide software)
1039761 Cable, applicator-to-driver, E400, 12 m
NOTE A: The non-programmable E400 driver will work for most applications. Use the E400 Driver Application
Guide software to determine if the non-programmable driver will work for your application.

Recommended Spare Parts and Supplies

Tables 6 and 7 provide part numbers for the replacement parts and
miscellaneous supplies that are most commonly needed to service an
applicator Your decision about stocking spare parts and supplies depends
on your approach to maintenance The quantity of each item you stock will
vary depending on the number of hours you operate per day and the
number of applicators you have Base your spare parts stocking decisions
on the specific needs of your operating environment.
Table 6 Recommended Spare Parts

Part Description Quantity
1039642 Heater cordset, adhesive manifold 1
1039112 Heater cordset, air manifold 1
1039116 RTD cordset, adhesive manifold 1
331784 RTD cordset, air manifold 1
465703 Filter assembly, 0.1 mm filter mesh, without bracket 1
206461 S Filter sleeve (screen), 0.1 mesh, with spring 2
250258 S O-ring, 17 x 2.5 mm 2
252346 S O-ring, 8 x 1.5 mm 2
1015672 Module, Universal, standard 1
981516 S Screw, socket, 8-32 x 1.125 in. 2
940111 S O-ring, Viton, 0.301 ID x 0.070 W in. 2
271484 Valve, drain
Adapter, 9/16-18 SAE x 1/8 NPT (hose port adapter 1
973332
for drain valve)
972628 Connector, with O-ring, hose, 9/16-18 1
973574 Plug, O-ring, straight-thread, 9/16-18 (for unused 2
hose ports)
Table 7 Recommended Supplies and Tools

Part Description
900344 Lubricant, anti-seize, 8 oz can (for lubricating threads)
900223 Lubricant, O-ring, 4 oz (for lubricating O-rings
165415 Lubricant, heater (for lubricating heaters)
754766 Wrench, torque, CF disk nozzles
754767 Wrench, torque, CF unibody nozzles
139671 Tool, crimping, ratchet
100586 Removal tool, pin, socket (T-style cordsets)
254647 Removal tool, pin, socket (M-style cordsets)
901915 Nozzle cleaning kit

Technical Data
Applicator Specifications
Due to technological or quality improvements, specifications are subject to
change without notice. Please note that specifications are generally
expressed in maximum values and that all specification values may not
necessarily be achieved simultaneously.
Item Specification Note

Adhesive viscosity Up to 10,000 cps A
Operating hydraulic pressure 82 bar (1,200 psi) recommended
103.4 bar (1,500 psi) maximum
Operating temperature 175 _C (350 _F) nominal A
190 _C (375 _F) maximum
Operating speed Up to 6,000 cycles per minute A
Pattern air pressure range CF: 0.3−3.4 bar (5−50 psi)
Meltblown: 0.1−6.2 bar (2−90 psi)
Summit elastic threads or strips: 0.1−0.7 bar (2−10 psi)
Summit laminating: 0.1−1.7 bar (2−25 psi)
SureWrap elastic coating: 0.5−1.5 bar (7−22 psi)
Nozzle selection 0.2−0.6 mm (0.008−0.024 in.) diameter CF unibody,
steel unibody, or disk nozzles, including swirl nozzles,
and any meltblown, Summit, or SureWrap nozzle
Electrical service 220−240 VAC, 50/60 Hz
NOTE A: Actual cycle rates and maximum operating temperatures depend on the application. Use the
E400 Application Guide software to determine the operating speeds for a specific application.
Torque Specifications
These torque specifications are also stated within the appropriate
procedures.
Item Torque Specification

Hose connector 10−14 NSm (7−10 ft-lb)
Bead nozzle 4.5 NSm (40 in.-lb)
CF disk nozzle 3.4 NSm (30 in.-lb)
CF unibody nozzle 0.6 NSm (5 in.-lb)
Universal module clamp screw 1.7 NSm (15 in.-lb)

Dimensions
31.8 mm 50.8 mm
(1.25 in.) (2.00 in.)
39.4 mm
(1.55 in.)
144.5 mm
(5.69 in.)
25.4 mm
(1.00 in.)
44.5 mm 148.2 mm
(1.75 in.) (5.83 in.)
81.5 mm
(3.21 in.) 421800003
Figure 18 Dimensions
Cordset Pin Positions

Refer to the illustrations under Cordset Parts List for cordset pin position
diagrams.

Nordson E400 Electric Applicator Manual

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Nordson E400 Electric Applicator Manual

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E400 Electric Applicator

Customer Product Manual

NORDSON CORPORATION D DAWSONVILLE, GEORGIA D USA

Viton is a registered trademark of DuPont Dow Elastomers. L.L.C.

Part 1040191B E 2005 Nordson Corporation

Nozzle Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

E 2005 Nordson Corporation Part 1040191B

Part 1040191B E 2005 Nordson Corporation

E400 Electric Applicator

WARNING: Failure to follow the safety messages, recommendations, and

Safety Alert Symbols

WARNING: Indicates a potentially hazardous situation that, if not avoided,

CAUTION: Indicates a potentially hazardous situation that, if not avoided,

CAUTION: (Used without the safety alert symbol) Indicates a potentially

E 2005 Nordson Corporation Part 1040191B

Responsibilities of the Equipment Owner

Instructions, Requirements, and Standards

Part 1040191B E 2005 Nordson Corporation

S receive safety training appropriate to their job function as directed by

S possess industry- and trade-specific skills and a level of experience

Applicable Industry Safety Practices

Intended Use of the Equipment

Instructions and Safety Messages

E 2005 Nordson Corporation Part 1040191B

Part 1040191B E 2005 Nordson Corporation

Maintenance and Repair Practices

Equipment Safety Information

E 2005 Nordson Corporation Part 1040191B

Relieving System Hydraulic Pressure

De-energizing the System

Disabling the Guns

General Safety Warnings and Cautions

Part 1040191B E 2005 Nordson Corporation

Equipment types are designated in Table 1 as follows:

HM = Hot melt (melters, hoses, guns, etc.)

Table 1 General Safety Warnings and Cautions

WARNING: Hazardous vapors! Before processing any polyurethane

WARNING: Reactive material! Never clean any aluminum component

WARNING: System pressurized! Relieve system hydraulic pressure

WARNING: Molten material! Wear eye or face protection, clothing that

E 2005 Nordson Corporation Part 1040191B

General Safety Warnings and Cautions (contd)

Table 1 General Safety Warnings and Cautions (contd)

WARNING: Equipment starts automatically! Remote triggering

WARNING: Risk of electrocution! Even when switched off and

WARNING: Risk of fire or explosion! Nordson adhesive equipment is

WARNING: Allow only personnel with appropriate training and

Part 1040191B E 2005 Nordson Corporation

Table 1 General Safety Warnings and Cautions (contd)

CAUTION: Some Nordson melters are specifically designed to

CAUTION: Before using any cleaning or flushing compound on or in

CAUTION: Nordson hot melt equipment is factory tested with

Other Safety Precautions

E 2005 Nordson Corporation Part 1040191B

Part 1040191B E 2005 Nordson Corporation

Safety Labels and Tags

Figure 1 Safety labels and tags

Table 2 Safety Labels and Tags

E 2005 Nordson Corporation Part 1040191B

Driven by an electric applicator driver (usually an E400 driver), the

Because the E400 applicator uses a Universal module, it can be configured

Table 3 Adhesive Patterns Possible with the E400 Applicator

Part 1040191B E 2005 Nordson Corporation

Figure 2 Key parts of an E400 applicator