Dhee Parcha

60012-2o0004
MMFT
ASSINMENT ON CASTING

ne patten Allouanceist aniouApatten

S stae pU2pOSe of each alloLaOe
allouoane

patten k eplica of COJfnq but E o iglutdy lavge

di ensins This Change s patten tn COAHnq s due to
voui ou reasons knouwm pattean allouance f

Shimkage ontsaien AlloLwance

Shzfneaqe fs deffned as reducien fm the dimensions oe
he cOAt dunîna ne coolfnq o
Solidipicoien PoceAS
Thfs is Qenena prDpegty of A mateeials
he magnituae
DE he ginkageOue foem mateio to
atenial but
evegy matcoia) shnks

PP)DoPt os fape Allowance

LOhen the patean B emoved bem the
mould he gnttesta
Suzface paaie to he direciem at whCh the
otte9n
fs uwi thdrauon etS damaged siantly and
qetS Onveg1ted
potD Sligutly tapened Susface.
fors (ompensatien 0E dhele charge ae pauallel &urfaces
QuO made gligntly tapescaLneauly 1-2)-1nis allous
0y emora Df pattean em the mould and does no
Pfel he caHHng by. anqu2014 heAe Chonqe tapattemn
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 PrempaCventn stpYn damage (Qlleddsott
ollou2onces

Machinñng o Lfnishig Allouance

(QJHing_ snot a ePnal c Tnish psaduE TO Convet
OlHEng ntofDnish psoducE0Atirg fo goingthop ugn
Some macbinim o Enishtna cpeeatiens Tn_machining
opeation seroe anountz of mate9iial feemovo
Pe caAthn4 this factOY fSconside9iedLobile

degianfn a patteinand potte1n Ps_designedsligatly

lauge an requised dimensionsthis is enown
o nishing OlouanceA o0 machinim alouane

) DSTOien o0 Labbe Allouwance

ohen be meta fa n cooliqpoaceAS) stoEAS iC developed
metaldue to uneven thickneis of solid metaa
dUbTnaHn cotinqproceAS: his pooceis may Cause
disto ten er bendin9 Fn Hhe (0Hmg
TO qvold ois bendina om distosbien m caHnq canbe
s maided m the opposie dloeChen So thah cobben
berdim oCCuic due to uneMen thickneAs of mnetal cadHng
becorneZtsaight hic ehaqeA m_pattesin shape to compensae
bending hie coHing enou2 aA Bendicq Allounnce

Kappiing e Shake Allouoance

Kappfr a patte o e to removc he Sand oe COtmg
ihe patteeinuoill hae to be shaken sligntly to DemOe T
rem Hhe cond and thic olll (Ouse a sliqat PnCdease
m dimencieS OF
6ahnQ
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 To Conmpensaue he fncseae Pr
dicmensibn ofcouthng
He patHean aLe mado &ligutly smaule em c0ing
his changetn dmensien ofpottein
Shakinq e appimq alUouwance

g2whot fs and cone poimt £woba fe its puz pose2

Xplai tupeA OF CObe ohneatsketch

Core fa o pme pepoued shape Oe temould T is used to

prOviolefnteoinal cavities rea4S oa parojeckie
fn he coaHnq is wually positiened fmto
amould Qfteh he oemoral pfthe pattein
A _OBe Is ueually nade o£ the beAt_quallty
Sand ond is placed FNto deaised POsi tiern a the mowd cavity
when h e nolten_metoPS poumed Pt louos auound
he come ard ePlc e nesb o moLld cavi ts COces aHe
SubiecHed to eXLeirals sevesNe Condibes and aeu muvt
theuefore posseA ve1u nigh esistance to 010siem

Tpes oP come Gieneally coTe 0ue e tuwo upes

Naoeen Sand (ome A come fcamed by te pattesrm TtseI£

tm Hhe SormeCard Uwed for no moLld fe enoLon as
Qseen cand CODe

Dn Sond coe A Coe goepouedsepoately fmcoe

be Cd died is enouwn o doy sad eere
COSe
he d Sod coae 9c aleO krouh a poOCeA4S

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 SohneCommen Hype O da Cardcomed aMeL

PODiTental CoTe he hom zental (o0e 1s the most

Comm.en upe of comeit is posit bned harsicentelly
at he pouthng sus£ace of te mDuwd. The erd
of HeLome beA n ceak psovided he
COse paink enl en heae pn

Vesrtta (Ose The veitica cove is placed vegrtially

win Seme OP the pohon iea om the SOume

uSLalu_kop bottem AP e COre is kept_gndthe. top

TS qseaten aan Hhe b o t t e n

) Bouanced Lome Tne balance cope extedA enly fn

ene sido oE Hhe nnOLld Only Cne CoDe pmnt is
avai lable em he pattegin fos balaned come

fKiss (ore-Theiss COse fs Wwed hen a no Of

oDles Of leAs dimernslena acCUO yoULe Deuimed

n HhiS (Oe no (OT6e pmnk Qu pDOvided and
concequently AO Ceat iS avulable fos he Coe

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 93)Loeat is gating system 2 uwnat is iH unczio
SeOe ypes CE qHe oith i advant agg £ disadvortage

t nothtngbuut bouic delignunich fs needegto

constauc o smooEprnpe PtLRAg nmouwd aty
oE he COfng oithouT any discontinuits Appen
method of gotfng24s1em fs hat 1t pad Haa puiue
rmcHen meta to oO Dugh a lod le o He cOsHna
cOvfty This depend en he 10yout E he gob
channels +o0

Furctien of Hhe gothng Susem

Clean Oplten cetal
SnboH 11na of (eSHg Qvity
-Uhifom F l ig of OJHngcaviy
Lomplee pIina Df(OJHPng Oviy
pOsiHem_n tha noould
pe oL got*ng sustem_AS pe his
Q v i t y 40R hany be clasSiPieda
follous
1 Top Gote i) BoHem CnaR

AdvantDges
D 6100d liguidity
2.SPmple Consmictien
ode gonge of _applicotien seins
MotNios PUTMA is god
LesS poessuoe osS

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 Dfsadvantoge
DGaaie
uclemuAtbe deteominedd
2Rejidua shseAs neo qo s louGewnicCh
roy OUSe
Coc Cky o defovrmajenb
3ciat shallous ODulded auti0e o L O to
onrap and uoist
AThee uc t5ace DP gaLe eidue tnott oLteCH
appeoHance mCDeaJe POSt processng
5 Only be nDulded póodu E on be fomned at a time
and i 9_n o t possible to toke sevenal mu lHPoint
aae s unde a nulHpolntt_nozzle moldina nuaching
fLed

Q4)Explofn vouio defed g remedie n die catfng

Loith sketces

DefecB Psobable Causes Sugges ted5emedies

BloLe bo leA Dore not suecidentls balancd PnKaik centA pDPeAIs

Molds rammed veoy haud am tne molds ess hasd
MoldS not adeguently venked cntsol the moistue
content

MPoovide adeuae

vent a îm mold

risem DEnsuvepmopes disectiare

Dfaults aatia F
2 Shomnka ge olidiicaban u modiEying
Susem
gating, mseg chilling
DmprDpen chillig
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ndaram
 M`2uns Lack of ftuidity tn moten pd(ustgrope2 poufng
termpeNoturte
metou
7Modi y cdesig
foutu.deaign
rrfauty gothng
Irmprove (ore, rodd
4-Hot Teas Dace Of (ollapsibility of O
RLack oE collapsib lify DE mOLU ollape bili y
PrModi Py cging deslan
)faulty deaign

Oge qooin size ed PUse sond havfng PA

SMeta
qooin size
Penewoui on P ) Sopt amnAing Of nnold
vaud rammig
PT) MouJding sand o r e_Provide
PPTSuitably adjust
Laas loLO Soegfn
pouotv temgen atue

molten Adutz prop© pouine

6(old sputss TLace of uidiy m
tempeiatune
metol

fouty desg n Modieg design

rfaulty gan 9P MadiGy gng

of mould mprove mou (o

9:Cuts and uolheDLouo stoengh
strength

1) o of ndnes fn faung Acd moc bfndresS o

ono cor ord facng coaC stand
9)ault aauhng
DModiey gathng
3Incusi.o ulty aotye Poovide houHd yammna
P9Boltommin of mold
Imprpe pouMg
fauIty poufng
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 Thcease qrain
gomin
stoergth P SToergth o f gar
LOu
DoOps moldPg sonod g z o e
mouwd
ep Toosoet samming
nedequaue refnfomcemenkTDProvide houd

cionsO
gf r a
rorni

core poje
oE Sand z
P r DPobvide edequakK

aeinforCeren to
sard pruojeti

)Poovide
uGnd
DP mold
ammTna
Do SOL amna
a m
0 Sweis Eco
PLow.stoengHh of mold P)Incoeas e stsenah
pTopely Suppo
T) Mold nott of rAdlde (ore

PsOcOS o i t h sketch

SExplafn Tovetrment Cotfn2g

e E a ac
oitta a
4 I iS coated
pote9in mado
make
to raka
A PRSmengthat
a g h temp)
lgh temp)
mate94iaUs
(netains
auoay_pmo to
emeltecd
ale ubich uwaN
ppold
pOUatmq molten metou

Steps n tmveJtment cautfug

papduLced

potteg1n aH spmue to fa
attatched to a
Seve21a patteanss aLu
O polEeiN_ ee.
a m layeH_OL
is coated O T h
tsee
P The pattegn
oeFacomy mategial tee
cousifaqthe Cmeated
nADUdd fe fonoed by
The l
mategaial tp make T nÉQKO
oT Hh SufHdent zefadtmn FOR EDUCATIONAL USEE

Cundaram)
 h e mold s held tn an nveeit ed positiern ard heote
to melthe 0x and peeimitz 1 bo caip OuL of

hemold fs prae heated to a

he tempeotume
Wgh Hna
molten meta fs poued ad 7t olidi Lie
y The mokd fs brooken auay f e m h e inisbed aAtig
and he Ou Seprated t m the SproUe

DEffegreniae betuoeen HOb Chambes cold charmbes

die coutina pOTDCeAG Rh ketdh.

Cold Chamb die Coutna

Hot_ Chambe die (axing

unit is an Tntegro elting unit s nct an TSa

Melthng
pout OF fha machine
2 T o e c i e n peSSUTe used n
Hus roceiS Ps lesc Hhan Haa
cod Chaombeg die cdJtfng
proLejS (30-40 kalom)
pouao f HAe madhfne
2 Tnttian poessUDe e d na
us poDceA S 1s noae Hnan tne
nwt Chamb02 due Castna
poDCeAS C2SO-300tglcm

This s for louo oeltin potnt3 his TS for high oelthma

3
metaS pOTnu etals

4 MOlten metoland plung eA 4 aNd plunge

MOlten met
O embedeol. OLe at diefecent posibom
Lodle sustem 1s DDE Dcquibed laddle SySiem Ts aequwbeod.

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 )Explam Shell Mouldfna pzoceisj OHth Sketch

CoA+Ra poOceS Pn uohich he (avty is a thin shell

sand hed togethe by theeboOsettPna eT
LTndeo

Steps n shell mouldhna

A oat dh plae or (ope ad doaq meta pottean is
heated_ and placed oveo a bo Lontaintnq sand
MYed uwltheiose Hfg e n
P A box fs mvegHted so thaaz sond and rem fau
ontD Hno hut pottean auSina_a laye94 O ho
Sunface v fomm
a bolBd hel
Bo f eposii bned so Hhottcoe uD untea poutide
dsop uay
muRA
Sond shel fs heatted tn OLon fos sevea
fo complee CUTng
Shell mod is 8tmpped m fho pattean
AToD halve O Hno uO ausembled
shel mold
Suppoxted bu sand os metou shot 9m a
bO

and poLchna fc accom.plished

ThePniShed CosHng w Hh spmue romoved

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