SYLLABUS: DMA 3243

1. Name of Course: REKABENTUK DAN PEMBANGUNAN PRODUK

(PRODUCT DESIGN AND DEVELOPMENT)
2. Course Code: DMA 3243
3. (a) Names of Subject 1. Mohd Syafiq Bin Mohd Rosdi
Matter Expert : 2. Ahmad Nazri Bin Abd Razak
3. Jumriah Binti Pama
4. Nurul Wahida Binti Hanapiah
5. Mohd Zulhilmi Bin Abd Ghafar
6. Amirul Zaki Bin Abd Rahim
7. Mohd Izzuady Izzudin Bin M
Najimudin

(b) Names of academic NAMA PENGAJAR

staff :
4. Rationale for the inclusion of the course in the programme:

The aims of this course is to introduce students to product design concept. Also conduct the CAD
software and carried out the analysis study on variation data concept and finalize the modification
product.
5. Semester and Year offered: Semester 3 Year 2
6. Total Student Learning Time (SLT):

Category of Activities Learning Activity Total Hours / Semester

Lecture 11
Guided learning Tutorial / Practical 56
Student Centered Learning activities 3
Preparation for assignments / projects 21
Self-learning Independent study / Revision 11
Preparation for assessment 9
Continuous assessments 6
Formal assessments Final examination sitting for theory 0
Final examination sitting for practical 3
Total SLT 120

7. Credit Value: 3 credits

8. Prerequisite (if any): DMA 2233 - LUKISAN CAD 2 (CAD DRAWING 2)
9. Course Learning Outcomes (CLO) :
CLO1 Construct the product design USING CAD SOFTWARE and analysis to meet the
requirement of engineering drawing and specifications. (P4,PLO2)
CLO2 Present the concept of designing product in group/presentation session. (A2,PLO5)
CLO3 Justify the product design analysis to estimate cost and process planning in product
development. (A3,PLO8)

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10. Transferable Skills (Skills and how they are developed and assessed, project and practical
experience and internship):

Related PLO Transferable skills Skills development Skill of assessment

PLO5 Sosial Skills, Team Case Study, Project, Presentation, Project
Skills And Tutorial & Group Work
Responsibilities
PLO8 Information Case Study, Project & Project, Industrial
Management And Group Work Attachment
Lifelong Learning Skills

11. Teaching-learning and assessment strategies:

Method of Method of
CLO KPI
delivery assessment
CLO1 Construct the product design 100%
USING CAD SOFTWARE and Sketching & students
analysis to meet the Practical & Proposal, obtain
requirement of engineering Demonstration Peperiksaan Akhir 50%
drawing and specifications. Amali marks
(P4,PLO2) and above
CLO2 Practice the concept of Case Study,
100%
designing product in group. Project, Practical Work (3D
students
(A2,PLO5) Tutorial, Group Model & Case
obtain
Work & Student Study) & Group
50%
Centered Project (Product
marks
Learning Development)
and above
Activities.
CLO3 Justify the product design Case Study, 100%
Group Project
analysis to estimate cost and Project & students
(Product
process planning in product Student obtain
Development) &
development. (A3,PLO8) Centered 50%
Peperiksaan Akhir
Learning marks
Amali
Activities. and above

12. Course Synopsis:

Design Theory, Design Materials, Develop Concept Design, Human Factor in Design, Design For
Manufacturing And Assembly (DFMA), Rapid Manufacturing, Application
13. Mode of Delivery (e.g. Lecture, Tutorial, Workshop, Seminar etc):

Practical, Demonstration, Case Study, Project, Tutorial, Group Work & Student Centered Learning
Activities.

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14. Assessment Methods and Types:

Sketching & Proposal, Practical Work (3D Model & Case Study), Group Project (Product
Development) & Practical Examination

Course Evaluation:

Type of Assessment Marks

Continuous Assessment (CA) : 60%
- %
Theory - % %
- %
1. Sketching & Proposal 20%
2. Practical Work (3D Model & Case 20%
Practical Study) 60%
3. Group Project (Product 20%
Development)
Final Assessment (FA) : 40%
Theory Theory Examination %
40%
Practical Practical Examination 40%
Total 100%

15. Mapping of the course to the Programme Educational Objectives (PEO):

 
PEO1 PEO2 PEO3
 
PLO2 X

PLO5 X
PLO8 X

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16. Mapping of the course (CLO) to the Programme Learning Outcomes (PLO):

Content PLO1 PLO2 PLO3 PLO4 PLO5 PLO6 PLO7 PLO8 PLO9
Construct the product design USING CAD SOFTWARE and analysis
to meet the requirement of engineering drawing and specifications. X
(P4,PLO2)
Present the concept of product design in group. (A2,PLO5) X
Justify the product design analysis to estimate cost and process
X
planning in product development. (A3,PLO8)

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17. Content outline of the course and the SLT (lecture hours) per topic:
SLT (Hours)
Formal
Face-To-Face Non Face-To-Face
Assessment

Preparation For
Assignments/

Independent Study /

Final Examination
Preparation For
Projects
Theory + SCL
Total

Assessment

Assessment
Continuous
Week Content

Practical

Revision
SLT

Tutorial
1 DESIGN THEORY 1 0 4 21 11 9 6 0 120
1.1 Design Definition
1.2 Design Requirements
1.2.1 Functional Requirements
1.2.2 Material Requirements
1.2.3 Visual Requirements
1.3 Industrial Design
1.4 Engineering Design
1.5 Craft Design
1.6. Design Process
2 DESIGN MATERIALS 1 0 4
2.1 Material Properties
2.1.1 Material Selection
2.2 Metals
2.2.1 Iron
2.2.2 Steel
2.2.3 Other Metals
2.3 Plastics

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 2.4 Woods
2.5 Ceramics
2.6 Composites
2.7 Fibers
3-4 DEVELOP CONCEPT DESIGN 2 0 8
3.1 Product information
3.1.1 Customer requirement
3.1.2 Product quality requirement
3.1.3 Product dimension and tolerance
3.1.4 Product material requirement
3.1.5 Product assembly information
3.2 Product concept sketching
3.2.1 Steps in designing process; Conceptualization,
Synthesis, Analysis, Evaluation, Generate drawing
3.2.2 Sketching concept design
3.2.3 Drawing dimensioning and tolerance
3.2.4 Product shape related to machining
3.2.5 Product assembly views
3.2.6 Drawing orientation technique
3.3 Design concept approval
3.3.1 Presentation technique
3.3.2 Approval hierarchy
3.3.3 Acquiring approval technique
3.3.4 Negotiation technique
3.4 Final concept
3.4.1 Gathering information and feedback
3.4.2 Improvement planning activities
3.4.3 Product data filing procedure
7 HUMAN FACTOR IN DESIGN 1 0 4
4.1 Ergonomics In Design
4.1.1 Anthropometry Factors
4.1.2 Physiology Factors
4.1.3 Anatomy Factors
4.1.4 Psychology Factors
4.2 Applied Ergonomics
4.2.1 Design for Serviceability
4.2.2 Design for Safety

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 4.2.3 Design for Usability
4.2.4 Design and the Environment
DESIGN FOR MANUFACTURING AND
5-6 2 0 8
ASSEMBLY (DFMA)
5.1 Definition of DFMA
5.2 Method to Implement DFM
5.2.1 Organization
5.2.2 Design Rule
5.2.3 CAD Tools
5.3 DFM Process
5.4 Advantages Applying DFMA
5.5 Application of DFA
5.6 Research on Different types of DFMA case studies
5.7 Conclusion
8 - 10 RAPID MANUFACTURING 3 0 12
6.1 Introduction to Rapid Manufacturing
6.1.1 Critical Factors For Success And Competitive Strategies
6.1.2 Model In Rapid Product Development Process
6.1.3 Rapid Prototyping–Rapid Tooling–Rapid Manufacturing
6.2 Rapid Prototyping Systems
6.2.1 Liquid Based
6.2.2 Solid Based
6.2.3 Powder Based
6.2.4 Selection RP Systems
6.3 Setup and Operation
6.3.1 Creation Of 3D Modelling
6.3.2 Conversion to STL File
6.3.3 Rapid Processing
6.3.4 Rapid Prototyping Operation
6.3.5 Post-Processing

11 - 14 APPLICATION 4 0 16
7.1 Product Design and Optimization
7.2 Cost Estimation

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 7.3 Commercialization of Product
15 Study Week
16 Final Exam (Theory)
17 Final Exam ( Practical) 3 3
Total SLT 14 0 56 21 11 9 6 3 120
Notional Hours 40
Credit Value 3

18. Main and additional references supporting the course:

Main References :
1. Ulrich, Karl T. and Steven D. Eppinger, Product Design and Development, Irwin/McGraw-Hill, New York, 6th Edition, 2015.

Additional References :
1. P. N. Rao, “CAD/CAM:Principles and Applications” McGraw-Hill, 2002

19. Other additional information: -

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