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13-Nat Gas System
13-Nat Gas System
Siemens AG 3.1-5000-0592/1
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System
Vented Gas Seal Function Its function is to enable or disenable the flow of natural
gas to the burners on startup and shutdown of the gas
The vented gas seal in the natural gas system turbine. It is closed in the event of faults which require the
comprises natural gas emergency stop valve MBP13- immediate interruption of the supply of natural gas to the
AA051, which constitutes the first shutoff element, and also gas turbine. The NG ESV is opened hydraulically and
natural gas diffusion burner control valve MBP21AA151, closed very rapidly by spring force (in less than one
natural gas premix burner control valve MBP22AA151, and second). The hydraulic actuator mechanism is described in
pilot gas control valve MBP23AA151, which collectively Section 3.1-9200, “Hydraulic Oil for Natural Gas Valves”.
constitute the second shutoff element. Pressure relief valve
MBP13AA501 is located between the first and second
shutoff elements. Natural Gas Diffusion Burner Control
The vented gas seal reliably isolates the gas system Valve (Second Shutoff Element)
when the latter is not active. The vented gas seal The natural gas diffusion burner control valve (NG DB
comprises a tight-closing, dual-element shutoff device CV) is a leaktight and fail-safe shutoff valve which, in
whose valves have a fail-safe closing energy. These valves addition to controlling the mass flow of natural gas, also
close automatically in the event of a loss of opening energy functions as a shutoff element. The NG DB CV, together
(for example, hydraulic pressure). This is achieved using a with the premix and pilot gas control valves, constitutes the
spring that is compressed by the opening energy and second shutoff element of the vented gas seal. Fail-safe
released when such force is no longer applied, actuating means that the valve in question closes automatically on
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
the valve to its CLOSED position. loss of opening energy. As with the emergency stop valve,
A pressure relief valve—located between the first and this is achieved using a spring that is compressed when
second shutoff elements—is open when these shutoff the valve is opened. When the opening force is no longer
elements are closed. This depressurizes the piping section applied, the compressed spring extends and closes the
between the shutoff elements. valve.
In the event of a postulated valve seat leak in the The natural gas diffusion burner control valve
natural gas emergency stop valve, pressure cannot build modulates the flow of natural gas supplied to the diffusion
up upstream of the natural gas control valves as the burners as stipulated by the gas turbine controller.
associated gas leakage is routed via the relief line to a Requisite actuation of the diffusion burner control valve is
design, are reserved.
location which is not critical and released. This reliably performed hydraulically. Section 3.1-9200, “Hydraulic Oil
prevents unintentional flows of natural gas from entering for Natural Gas Valves”, elucidates the function of the
the combustion chamber and also prevents air from the hydraulic actuator in detail.
compressor outlet or combustion gases from ingressing A bore is provided in the bottom of the natural gas
into the natural gas supply network. diffusion system control valve for connection to the
The pressure relief valve is closed when the GT is automatic draining system. The functional principle of the
operated on natural gas. The first shutoff element and, automatic draining system is elucidated in description 3.1-
depending on the operating mode, one or more of the 5300.
control valves that constitute the second shutoff element
are open at this time.
Natural Gas Premix Burner Control Valve
(Second Shutoff Element)
Natural Gas Pressure Relief Valve
The natural gas premix burner control valve (NG PB
The natural gas pressure relief valve is part of the CV) is actuated in accordance with the requirements of the
vented gas seal and permits depressurization of the piping gas turbine operating modes and regulates the natural gas
sections between the first and second shutoff elements mass flow to the premix burners. In addition to its control
when the natural gas system is not active. The vented gas function, the natural gas premix burner control valve is an
seal is described in detail in the subsection “Vented Gas element of the vented gas seal that also includes the
Seal Function”. diffusion and pilot gas control valves. As the function of the
premix burner control valve is equivalent to that of the
Natural Gas Emergency Stop Valve (First diffusion burner control valve, please refer to subsection
“Natural Gas Diffusion Burner Control Valve” for details.
Shutoff Element)
Class: RESTRICTED
Siemens AG 3.1-5000-0592/2
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System
draining system. The functional principle of the automatic control valve. The amount of condensation that forms can
draining system is elucidated in description 3.1-5300. be so large as to impair availability when the NG burners
are reactivated after an extended period of operation in NG
PM or on fuel oil.
Pilot Gas Control Valve (Second Shutoff
Small amounts of ignition gas (propane, butane) that
Element)
accumulate after a fuel oil start or FO that has accumulated
Like the natural gas diffusion and premix burner control during operation on FO, possibly along with condensation
valves, the pilot gas control valve (PG CV) is a leaktight that collects in the NG DB line, may cause damage to the
and fail-safe shutoff valve which, in addition to controlling supply piping when the NG burners are activated.
the mass flow of pilot gas, is also part of the vented gas The condensation (including ignition gas and fuel oil
seal. constituents) that accumulates is drained from the lowest
The pilot flames are diffusion flames that are required in points of the connecting pipes to the automatic draining
natural gas premix mode to stabilize the premix flames. system via lines that are laid with a negative slope. The
The PG CV controls the flow of natural gas to the pilot functional principle of the automatic draining system is
gas burners. The flow of pilot gas is set as a function of elucidated in description 3.1-5300.
NOX emissions data, flame stability, and the humming and In addition, some of the branch lines from the ring line
vibration behavior of the gas turbine. Characteristics stored to the diffusion burners are also heated.
in the controller are used to stipulate the flow of pilot gas as
appropriate to the operating mode.
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
involve temperatures below the dew point and thus as on the OM system.
accumulation of condensation in the branch line and in the
natural gas connecting lines upstream of the respective NG
Siemens AG 3.1-5000-0592/3
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System
To ensure reliable operation of the gas turbine in all Pilot gas can be supplied via the pilot gas control valve
operating modes (diffusion and premix), the natural gas as required for flame stabilization and mitigation of
pressure is checked for violation of prescribed maximum combustion oscillations.
and minimum limits. Actions appropriate to the respective Operation in straight NG diffusion mode (with the
operating mode are initiated if these limits are violated: diffusion burners exclusively) is only possible up to a
certain turbine outlet temperature, which corresponds to an
All Operating Modes output of less than 25% base load, for example. Flame
− If the natural gas pressure (MBP14CP101) downstream instabilities can occur during operation in diffusion mode
of the natural gas emergency stop valve exceeds limit above this temperature.
P.GAS.11, the pretrip alarm “NG PRESSURE
Natural Gas Premix Mode (NG PM)
DOWNSTREAM OF NG ESV TOO HIGH >MAX” is
annunciated. The natural gas diffusion burner control valve is closed
during operation in straight NG premix mode. The natural
Natural Gas Diffusion Mode (NG DM) gas premix burner control valve regulates the mass flow of
the main flow of fuel supplied to the burners; the PG CV
− The pretrip alarm “NG PRESSURE LOW <MIN” is establishes the PG mass flow required to stabilize the
annunciated if natural gas pressure measured by natural gas premix flames.
MBP13CP101/MBP13CP102/MBP13CP103 declines
Straight natural gas premix mode operation (without the
below limit P.GAS.06 when the natural gas supply
natural gas diffusion burners) can be implemented over the
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
Siemens AG 3.1-5000-0592/4
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System
− If ignition is successful, the NG DB CV begins to open − When the NG DB CV has reached its shutdown lift
in accordance with a timing function, gradient setting, it is abruptly actuated to its CLOSED setting
JK.EGDB.01, after speed S.TURB.53 has been and the NG PB CV is opened correspondingly. The gas
exceeded. This continuously increases the mass flow of turbine is now operating in premix mode.
natural gas. The GT thus produces more torque, which, − The load setpoint or temperature setpoint of the turbine
together with the torque of the SFC, further accelerates control system is reenabled and the enable issued for
the GT. synchronizing the gas turbine.
− The pilot gas control valve or PB control valve is − After synchronization the load controller stipulates the
opened as required. requisite mass flow of fuel.
− When speed S.TURB.54 is exceeded, the control valve
is opened further at the second, steeper gradient Shutdown
JK.EGDB.02. Shutdown is defined as controlled rundown of the gas
− When speed S.TURB.104 is exceeded, the control turbine from a speed synchronous with the grid to standstill
valve is opened further at the third gradient or turning speed. The shutdown sequence from load
JK.EGDB.05. operation to isolation of the fuel valves is described in the
following subsection. Unloading of the gas turbine begins
− Once the turbine-generator has been accelerated to a
when operating personnel selects “shutdown”. This also
speed of S.TURB.17, known as the self-sustaining
entails the following steps:
speed, the startup frequency converter is shut down.
− As unloading of the gas turbine continues, the natural
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its
been met. grid, natural gas system trip is triggered and excitation
Activation of the natural gas premix burners involves of the generator discontinued. The natural gas
the following steps: emergency stop valve and the natural gas premix
burner control valve are closed. The vented gas seal is
− Load setpoint control is blocked.
closed when the fuel valves have closed and the
− The natural gas premix burner control valve is abruptly natural gas pressure relief valve has opened.
actuated by a certain amount at the beginning of
The GT coasts down without combustion until it
changeover. The premix lines then fill with fuel.
reaches turning speed. The natural gas system is now
− Pilot gas is required in straight premix mode for ready for the next start.
stabilizing the premix flames. The controller stipulates
the flow of pilot gas using stored characteristics after
the filling operation has been completed. The pilot gas Fault Management
control valve is actuated to the stipulated lift setting The following describes how faults which may occur
prior to changeover, i.e., reciprocal actuation of the during operation can be managed as well as the switching
natural gas diffusion and premix burner control valves. operations which take place in the natural gas system
In doing so, the apportioner allows for the pilot gas flow during such faults.
and actuates the NG diffusion and premix burner
control valves correspondingly to ensure that the Load Rejection to Full Speed No Load or
overall amount of fuel supplied remains constant. Auxiliary Power (Output ≤40% BL)
− When the pilot gas control valve has reached its premix If the gas turbine is disconnected from the grid during
mode lift setting, inverse and reciprocal adjustment of power operation by opening the generator breaker, the
the DM and PM fractions is commenced. The natural mechanical power consumed by the generator suddenly
Class: RESTRICTED
gas mass flow remains nearly constant during the becomes zero. The power produced by the turbine then
changeover operation. increases shaft speed.
Siemens AG 3.1-5000-0592/5
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System
Siemens AG 3.1-5000-0592/6
Power Generation 0106E-X
VIEW A
VIEW B
Gas Turbine
Gas
Fuel Gas Package
General Layout
11263036
CNE/122/2004-B-08-M-D 00551
Gas Turbine Fuel Supply System (gaseous)
Description of Auxiliary Systems Automatic Draining of the NG System
Refer also to: damage to the supply piping when the NG burners are
activated.
List of Control Settings (SREL) 3.1-0210
List of Measuring Instruments 3.1-0220
List of Electrical Loads 3.1-0230 Drainage System Components
Equipment List 3.1-0240
Requirements for GT Working Media 3.1-0260
Natural Gas System 3.1-5000 Drain Valves
P+I Diagram, Natural Gas 3.1-5010 NG connecting lines and the NG control valves are
P+I Diagram, Automatic Draining of the
emptied into drainage tank MBP40BB001 via electrically-
NG System 3.1-5310
actuated drain valves MBP31AA401, MBP32AA401, and
MBP33AA401. Together with tank drain valve
Overview MBP40AA401 and venting valve MBP40AA501, these
During operation on natural gas (NG) and fuel oil (FO), drain valves constitute a dual element shutoff device. The
condensation may form in those natural gas connecting drain valves are closed when deenergized and each is
lines between the natural gas package and the ring lines equipped with a limit switch for the “CLOSED” setting.
through which no medium flows at that time. This Crossflow between the NG DM, NG PM, and PG piping
condensation is routed into a drainage tank by electrically- via the drainage system is prevented by actuating the drain
actuated drain valves. valves accordingly.
During the draining process it is possible that not only These valves are protected against excessive
rights created by patent grant or registration of a utility model
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its
condensation, but also ignition gas (propane, butane), and temperatures by the drainage procedure itself, limitation of
natural gas as well as fuel oil are carried into the drainage the drainage time per drainage cycle, and by monitoring
tank. Gas separates from the liquid in the drainage tank. the settings of the associated valves.
Gas is released to the atmosphere via a venting valve. The
liquid collects in the tank. Drainage Tank
A solenoid valve that is actuated on the basis of tank Drainage tank MBP40BB001 is used to collect and
level allows the condensation collected to flow out of the separate liquid and gas. Venting valve MBP40AA501 is
drainage tank and into a downstream system for disposal.
or design, are reserved.
Siemens AG 3.1-5300-9070/1
Power Generation MBP 0704E-X
Gas Turbine Fuel Supply System (gaseous)
Description of Auxiliary Systems Automatic Draining of the NG System
The venting valve is opened for a defined time at Any faults to the drainage system during GT operation
certain intervals, during and/or after each natural gas result in annunciation of a pretrip alarm.
piping draining procedure, and during drainage of the tank It is also possible to start the draining procedure
itself. manually when the gas turbine is at a standstill.
Operating Modes The tank drain valve can only be opened if the level in
the drainage tank is higher than a certain point. This
The automatic draining procedure for the PG, NG, PM, ensures that no gas can escape via the tank drain line
and/or NG DM piping is started: when the drain valve is open.
− Before GT startup, The tank drain valve is closed when the drainage tank
− After each time the gas turbine is shut down (including level drops below a defined lower level.
all GT trips), An alarm is annunciated if the level in the drainage tank
or design, are reserved.
− Every two hours during operation in NG PM (applies declines further. In such cases there is a risk that gas can
only to DM piping), escape via the drain line.
− After each start on fuel oil,
− Every 2 hours during operation on fuel oil, Monitoring and Fault Considerations
− After performing off-line compressor cleaning. In the event of an outage of the drainage system,
startup on NG as well as operation on either NG or FO are
Draining Procedure still permissible. Failed starts or fuel changeover problems
All valves of the drainage system must have a defined may occur, however.
initial setting before commencing the draining procedure, If faults to or an outage of the drainage system occur
i.e., the piping drain valves and the tank drain valve must prior to a fuel oil start, startup on this fuel is prevented.
be closed. Depending on the operating condition of the GT,
the venting valve may be either open or closed. If the GT is Drain Valve Limit Position Monitoring
running, the venting valve remains closed during the
The drain valves are each equipped a limit switch for
draining procedure. After completion of the draining
the “CLOSED” setting. A pretrip alarm is annunciated if
operation, the drainage tank venting valve is opened and
more than one of these valves is not “CLOSED”.
the gas in the tank can escape to the atmosphere. The
venting valve is open when the draining procedure is If one of the drain valves (PM, DM, PG) and the venting
performed with the gas turbine at a standstill. valve or tank drain valve do not simultaneously signal
“CLOSED”, an uncontrolled flow of air from the compressor
At the beginning of draining during gas turbine
outlet can enter the drainage system and thus escape to
operation the venting valve is opened to depressurize the
the atmosphere. Gas turbine trip is triggered in such cases.
drainage tank. Thereafter the venting valve is closed to
Class: RESTRICTED
check the drain valves for leaktightness. The venting valve A pretrip alarm is annunciated if cross flow occurs
is always open when the gas turbine is at a standstill. between the PM, DM, and PG piping system drain valves,
because more than one of these valves has signaled “not
Siemens AG 3.1-5300-9070/2
Power Generation MBP 0704E-X
Gas Turbine Fuel Supply System (gaseous)
Description of Auxiliary Systems Automatic Draining of the NG System
when the drain valve is open. formation of ice which can in turn cause disturbances. The
The venting valve is equipped with a limit switch for the associated temperature monitoring function blocks the
“CLOSED” setting. draining system if temperature declines below a certain
If the venting valve fails to close due to a fault, an limit; this triggers an alarm and the operator is instructed to
interlock prevents opening of the drain valves while the GT open the venting valve manually.
is running. If the temperature exceeds the tank design
A pretrip alarm is annunciated if the venting valve fails temperature, an alarm is annunciated, the drainage system
to open due to a fault. blocked, and a close command issued to the drain valves.
or design, are reserved. Class: RESTRICTED
Siemens AG 3.1-5300-9070/3
Power Generation MBP 0704E-X
VIEW D VIEW A VIEW B VIEW C
PLAN VIEW
C
B
D
A
Gas Turbine
Gas
Drainage Package
General Layout
11263043
CNE/122/2004-B-08-M-D 00552
I P o w e r G e n e r a tio n
G T C o n tr o lle r
M B P 1 3 M B P 2 2 M B P 2 3 M B P 2 1 M S e tp o in t
A A 0 5 1 A A 1 5 1 A A 1 5 1 A A 1 5 1 V a lv e P o s
S e tp o in t I ...............
N
L o a d L im it
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F u e l G a s A c t
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n o rm a l
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T R IP
F u e l G a s P r e s s u r e a s In p u t in to C o n tr o l / P r o te c tio n L o o p s
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Dep.:
PG L491 *
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R1 Upd.Vers. 27.06.06 Wbg Date 2006-03-03 FGC FC G1 YOA = 81MBP10EJ202
. . Drawn Wendenburg
JEBEL ALI POWER AND DESAL. SIEMENS AG +
GT81 FUEL GAS SYSTEM
. . Check Boettger STATION L PHASE II VAE 267 page 1
Index Modification Date Name Norm. OM650 Picture Design 1 sh.
1 2 3 4 5 6 7 8