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Gas Turbine Fuel Supply (Gaseous)

Description of Auxiliary Systems Natural Gas System

Refer also to: Natural Gas Flow Measurement


List of Control Settings (SREL) 3.1-0210 Natural gas consumption is measured by flowmeters
List of Measuring Instruments 3.1-0220 installed upstream of the terminal point of supply. These
List of Electrical Loads 3.1-0230 flowmeters are not part of the natural gas system and are
Equipment List 3.1-0240 therefore not described here.
Requirements for GT Working Media ... 3.1-0260
Combustion Chamber Instrumentation 3.1-3000 Natural Gas Strainer
P+I Diagram, Combustion Chamber 3.1-3010
P+I Diagram, Natural Gas 3.1-5010 Natural gas strainer MBP11AT001 is located at the
Draining the Natural Gas System 3.1-5300 upstream terminal point of supply. Its task is to prevent the
P+I Diagram, Natural Gas System Drainage 3.1-5310 ingress of any coarse foreign matter which may be present
Ignition Gas System 3.1-6000 in the piping between the fine filter unit and the strainer into
P+I Diagram, Ignition Gas System 3.1-6010 the natural gas emergency stop valve. In the event of trip,
Hydraulic Oil for Natural Gas Valves 3.1-9200 such foreign matter could impair proper closing of the
P+I Diagram, Hydraulic Oil for Natural Gas Valves 3.1-9210 emergency stop valve. The fine filter system itself is part of
the natural gas supply system and is not described here.
Settings, limits, and measuring ranges of the devices
referred to here are given in the List of Measuring Pilot Gas Flow Measurement
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its

created by patent grant or registration of a utility model or

Instruments, Equipment List, and List of Control Settings


(SREL). This description only gives guideline values. A device is installed downstream of pilot gas control
valve MBP23AA151 for measuring and recording pilot gas
mass flow data.
Task
The amount of pilot gas supplied has a major impact on
The natural gas system has two functions: on the one the humming and vibratory acceleration behavior of the gas
hand it controls the mass flow of natural gas into the GT turbine. For this reason, pilot gas flow is measured with
combustion chamber and on the other it shuts off the flow flowmeter MBP33CF101 during commissioning to precisely
of natural gas to the gas turbine under certain conditions. determine the amount of pilot gas supplied and for
The flow of natural gas to the gas turbine is cut off by optimization of burner settings.
design, are reserved.

rapidly- and tightly-closing shutoff valves on shutdown,


during outages, during fuel oil operation and in the event of
postulated faults.
Gas Analysis Measurements
The functions of the most important components of the Gas analysis measurement is necessitated by the
natural gas system are described in the following contractually stipulated and guaranteed natural gas
subsections. composition ranges. These measurements ensure
continual, optimal adaptation of gas turbine output in the
event that the calorific values of the gases supplied
Natural Gas Supply fluctuate.
A natural gas supply system must be provided Sampling for the purpose of natural gas analysis
upstream of the natural gas system to ensure that this fuel measurements is performed between natural gas filter
is available in the stipulated quantity and quality. The MBP11AT001 and the first natural gas shutoff element
natural gas supply system is not described in this Section. MBP13AA051 via a tap in a pipe mounted on the natural
Dry, clean natural gas must be supplied to the natural gas gas package.
system to prevent corrosion, erosion, and the formation of Gas analysis measurement readings include a
deposits on the system components. Natural gas pressure measured value for natural gas density (MBP13CD101)
at the system inlet must be relatively constant regardless of and a measured value for the calorific value of the natural
the rate at which it is supplied. This pressure is dependent gas (MBP13CQ101). These measured data are input to the
on the composition of the natural gas and is specified as natural gas control system.
setting P.GAS.01 in the List of Control Settings.
Natural gas supply requirements are summarized in
Section 3.1-0260.
Class: RESTRICTED

Siemens AG 3.1-5000-0592/1
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System

Vented Gas Seal Function Its function is to enable or disenable the flow of natural
gas to the burners on startup and shutdown of the gas
The vented gas seal in the natural gas system turbine. It is closed in the event of faults which require the
comprises natural gas emergency stop valve MBP13- immediate interruption of the supply of natural gas to the
AA051, which constitutes the first shutoff element, and also gas turbine. The NG ESV is opened hydraulically and
natural gas diffusion burner control valve MBP21AA151, closed very rapidly by spring force (in less than one
natural gas premix burner control valve MBP22AA151, and second). The hydraulic actuator mechanism is described in
pilot gas control valve MBP23AA151, which collectively Section 3.1-9200, “Hydraulic Oil for Natural Gas Valves”.
constitute the second shutoff element. Pressure relief valve
MBP13AA501 is located between the first and second
shutoff elements. Natural Gas Diffusion Burner Control
The vented gas seal reliably isolates the gas system Valve (Second Shutoff Element)
when the latter is not active. The vented gas seal The natural gas diffusion burner control valve (NG DB
comprises a tight-closing, dual-element shutoff device CV) is a leaktight and fail-safe shutoff valve which, in
whose valves have a fail-safe closing energy. These valves addition to controlling the mass flow of natural gas, also
close automatically in the event of a loss of opening energy functions as a shutoff element. The NG DB CV, together
(for example, hydraulic pressure). This is achieved using a with the premix and pilot gas control valves, constitutes the
spring that is compressed by the opening energy and second shutoff element of the vented gas seal. Fail-safe
released when such force is no longer applied, actuating means that the valve in question closes automatically on
content is not permitted without express written authority.
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The reproduction, transmission or use of this document or its

created by patent grant or registration of a utility model or

the valve to its CLOSED position. loss of opening energy. As with the emergency stop valve,
A pressure relief valve—located between the first and this is achieved using a spring that is compressed when
second shutoff elements—is open when these shutoff the valve is opened. When the opening force is no longer
elements are closed. This depressurizes the piping section applied, the compressed spring extends and closes the
between the shutoff elements. valve.
In the event of a postulated valve seat leak in the The natural gas diffusion burner control valve
natural gas emergency stop valve, pressure cannot build modulates the flow of natural gas supplied to the diffusion
up upstream of the natural gas control valves as the burners as stipulated by the gas turbine controller.
associated gas leakage is routed via the relief line to a Requisite actuation of the diffusion burner control valve is
design, are reserved.

location which is not critical and released. This reliably performed hydraulically. Section 3.1-9200, “Hydraulic Oil
prevents unintentional flows of natural gas from entering for Natural Gas Valves”, elucidates the function of the
the combustion chamber and also prevents air from the hydraulic actuator in detail.
compressor outlet or combustion gases from ingressing A bore is provided in the bottom of the natural gas
into the natural gas supply network. diffusion system control valve for connection to the
The pressure relief valve is closed when the GT is automatic draining system. The functional principle of the
operated on natural gas. The first shutoff element and, automatic draining system is elucidated in description 3.1-
depending on the operating mode, one or more of the 5300.
control valves that constitute the second shutoff element
are open at this time.
Natural Gas Premix Burner Control Valve
(Second Shutoff Element)
Natural Gas Pressure Relief Valve
The natural gas premix burner control valve (NG PB
The natural gas pressure relief valve is part of the CV) is actuated in accordance with the requirements of the
vented gas seal and permits depressurization of the piping gas turbine operating modes and regulates the natural gas
sections between the first and second shutoff elements mass flow to the premix burners. In addition to its control
when the natural gas system is not active. The vented gas function, the natural gas premix burner control valve is an
seal is described in detail in the subsection “Vented Gas element of the vented gas seal that also includes the
Seal Function”. diffusion and pilot gas control valves. As the function of the
premix burner control valve is equivalent to that of the
Natural Gas Emergency Stop Valve (First diffusion burner control valve, please refer to subsection
“Natural Gas Diffusion Burner Control Valve” for details.
Shutoff Element)
Class: RESTRICTED

A bore is provided in the bottom of the natural gas


The natural gas emergency stop valve (NG ESV) is a premix system control valve for connection to the automatic
rapid-closing, fail-safe, and leaktight shutoff valve.

Siemens AG 3.1-5000-0592/2
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System

draining system. The functional principle of the automatic control valve. The amount of condensation that forms can
draining system is elucidated in description 3.1-5300. be so large as to impair availability when the NG burners
are reactivated after an extended period of operation in NG
PM or on fuel oil.
Pilot Gas Control Valve (Second Shutoff
Small amounts of ignition gas (propane, butane) that
Element)
accumulate after a fuel oil start or FO that has accumulated
Like the natural gas diffusion and premix burner control during operation on FO, possibly along with condensation
valves, the pilot gas control valve (PG CV) is a leaktight that collects in the NG DB line, may cause damage to the
and fail-safe shutoff valve which, in addition to controlling supply piping when the NG burners are activated.
the mass flow of pilot gas, is also part of the vented gas The condensation (including ignition gas and fuel oil
seal. constituents) that accumulates is drained from the lowest
The pilot flames are diffusion flames that are required in points of the connecting pipes to the automatic draining
natural gas premix mode to stabilize the premix flames. system via lines that are laid with a negative slope. The
The PG CV controls the flow of natural gas to the pilot functional principle of the automatic draining system is
gas burners. The flow of pilot gas is set as a function of elucidated in description 3.1-5300.
NOX emissions data, flame stability, and the humming and In addition, some of the branch lines from the ring line
vibration behavior of the gas turbine. Characteristics stored to the diffusion burners are also heated.
in the controller are used to stipulate the flow of pilot gas as
appropriate to the operating mode.
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its

created by patent grant or registration of a utility model or

Natural Gas Temperature Monitoring


Like the natural gas diffusion burner control valve, the
pilot gas control valve is hydraulically actuated. Section In the standard configuration, the natural gas system is
3.1-9200, “Hydraulic Oil for Natural Gas Valves”, elucidates equipped with three resistance thermometers
the function of the hydraulic actuator in detail. MBP13CT101, MBP13CT102, and MBP13CT103 located
in the natural gas supply line upstream of the NG ESV. If
A bore is provided in the bottom of the pilot gas control
the gas turbine is operated with preheated natural gas,
valve for connection to the automatic draining system. The
there is a danger that the natural gas temperature might
functional principle of the automatic draining system is
exceed the permissible limit in the event of a fault in the
elucidated in description 3.1-5300.
preheating system. An alarm is annunciated if at least two
design, are reserved.

of these three thermometers indicate that limit T.GAS.01


Gas Lines to the Natural Gas Burners has been violated. If a second, higher limit T.GAS.02 is
exceeded, the natural gas system trips. Natural gas
Downstream of the natural gas emergency stop valve
temperature readings are used by the gas turbine controller
the main natural gas supply line splits into the diffusion,
to correct the lift setpoints for the diffusion, premix, and
premix, and pilot gas branches. The control valves are
pilot gas control valve.
located on the NG package a short distance downstream of
this point. Downstream of the natural gas package, each of
the three separate gas supply lines empties into a Natural Gas Pressure Monitoring
corresponding ring line; branch lines connect these ring
The amount of natural gas that burns in the gas turbine
lines to the individual burners.
combustion chamber is a function of the supply pressure of
The connection for the ignition gas line (connection BI) the gas, the lift of the natural gas control valves, and the
is located directly downstream of the diffusion burner combustion chamber pressure. Natural gas pressure is
control valve. The ignition gas system is not included in this measured upstream of the natural gas emergency stop
description (cf. 3.1-6000, “Ignition Gas System” for details). valve by pressure transducers MBP13CP101, MBP13-
During operation in NG premix mode or on FO, minor CP102, and MBP13CP103, and downstream of the natural
localized pressure differences in the combustion chamber gas emergency stop valve by pressure transducer MBP14-
cause cross flows of air from the compressor outlet through CP101.
the natural gas burners, the associated branch lines and Pressure measuring points MBP31CP101, MBP32-
the natural gas ring lines to the burners. In the process, the CP101, and MBP33CP101 are mounted on the ring lines to
small flow of air from the compressor outlet cools down. enable further monitoring of pressure in the natural gas
Depending on the ambient and site conditions, this may system. These measured data are displayed locally as well
Class: RESTRICTED

involve temperatures below the dew point and thus as on the OM system.
accumulation of condensation in the branch line and in the
natural gas connecting lines upstream of the respective NG

Siemens AG 3.1-5000-0592/3
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System

To ensure reliable operation of the gas turbine in all Pilot gas can be supplied via the pilot gas control valve
operating modes (diffusion and premix), the natural gas as required for flame stabilization and mitigation of
pressure is checked for violation of prescribed maximum combustion oscillations.
and minimum limits. Actions appropriate to the respective Operation in straight NG diffusion mode (with the
operating mode are initiated if these limits are violated: diffusion burners exclusively) is only possible up to a
certain turbine outlet temperature, which corresponds to an
All Operating Modes output of less than 25% base load, for example. Flame
− If the natural gas pressure (MBP14CP101) downstream instabilities can occur during operation in diffusion mode
of the natural gas emergency stop valve exceeds limit above this temperature.
P.GAS.11, the pretrip alarm “NG PRESSURE
Natural Gas Premix Mode (NG PM)
DOWNSTREAM OF NG ESV TOO HIGH >MAX” is
annunciated. The natural gas diffusion burner control valve is closed
during operation in straight NG premix mode. The natural
Natural Gas Diffusion Mode (NG DM) gas premix burner control valve regulates the mass flow of
the main flow of fuel supplied to the burners; the PG CV
− The pretrip alarm “NG PRESSURE LOW <MIN” is establishes the PG mass flow required to stabilize the
annunciated if natural gas pressure measured by natural gas premix flames.
MBP13CP101/MBP13CP102/MBP13CP103 declines
Straight natural gas premix mode operation (without the
below limit P.GAS.06 when the natural gas supply
natural gas diffusion burners) can be implemented over the
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its

created by patent grant or registration of a utility model or

system is active. Changeover from NG DM to NG PM is


entire output range of the gas turbine.
blocked.

Natural Gas Premix Mode (NG PM) Dynamic Operating Modes

− Natural gas system trip is triggered on the basis of 2-of- Startup


3 logic gating if natural gas pressure exceeds limit The following switching operations are performed in the
P.GAS.17 (MBP13CP101, MBP13CP102, and natural gas system after the gas turbine has received a
MBP13CP103) with the natural gas premix burner start command, all systems required for startup which are
control valve open during operation in natural gas not covered by this description have been prepared for
premix mode. In addition, the alarm “NG PRESSURE
design, are reserved.

startup of the gas turbine, and all enabling criteria have


TOO LOW <MIN” is annunciated if such pressures are been met:
registered if the natural gas supply system is activated.
− The pressure relief valve is closed.
− The startup frequency converter (SFC) is activated,
Startup, Operation, Shutdown continuously accelerating the GT. The natural gas
The sequence in which components of the natural gas diffusion burner control valve is actuated to establish
system are operated or actuated during startup, operation, natural gas mass flow F.EGDB.01 (startup lift setting of
and shutdown is described below. the natural gas diffusion burner control valve). This
presets the lift of the natural gas diffusion burner control
valve corresponding to the flow of natural gas required
Steady-State Operating Modes
for ignition which then follows.
Standstill − When the gas turbine has been accelerated to ignition
The vented gas seal is closed during standstills, i.e., speed S.TURB.09, the NG ESV opens and power is
the natural gas emergency stop valve, natural gas diffusion supplied to the ignition transformers. Natural gas
burner control valve, natural gas premix burner control flowing to the diffusion burners is ignited downstream of
valve, and the pilot gas control valve are closed and the the diffusion burners by the ignition electrodes. Closed-
pressure relief valve is open. loop control of the PG CV is enabled simultaneously,
i.e., the solenoid-type pilot valves of the PG CV are
Natural Gas Diffusion Mode (NG DM) energized.
During startup and operation in the lower output range − The ignition transformers are deenergized 9 seconds
the diffusion burners are active and the pressure relief after the "Open" command has been issued to the NG
valve is closed. ESV. If the flame monitors have not detected a flame
Class: RESTRICTED

12 seconds after the NG ESV has left its CLOSED


position, the start is aborted by closing the NG ESV.

Siemens AG 3.1-5000-0592/4
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System

− If ignition is successful, the NG DB CV begins to open − When the NG DB CV has reached its shutdown lift
in accordance with a timing function, gradient setting, it is abruptly actuated to its CLOSED setting
JK.EGDB.01, after speed S.TURB.53 has been and the NG PB CV is opened correspondingly. The gas
exceeded. This continuously increases the mass flow of turbine is now operating in premix mode.
natural gas. The GT thus produces more torque, which, − The load setpoint or temperature setpoint of the turbine
together with the torque of the SFC, further accelerates control system is reenabled and the enable issued for
the GT. synchronizing the gas turbine.
− The pilot gas control valve or PB control valve is − After synchronization the load controller stipulates the
opened as required. requisite mass flow of fuel.
− When speed S.TURB.54 is exceeded, the control valve
is opened further at the second, steeper gradient Shutdown
JK.EGDB.02. Shutdown is defined as controlled rundown of the gas
− When speed S.TURB.104 is exceeded, the control turbine from a speed synchronous with the grid to standstill
valve is opened further at the third gradient or turning speed. The shutdown sequence from load
JK.EGDB.05. operation to isolation of the fuel valves is described in the
following subsection. Unloading of the gas turbine begins
− Once the turbine-generator has been accelerated to a
when operating personnel selects “shutdown”. This also
speed of S.TURB.17, known as the self-sustaining
entails the following steps:
speed, the startup frequency converter is shut down.
− As unloading of the gas turbine continues, the natural
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its

created by patent grant or registration of a utility model or

− Shortly before reaching rated speed S.TURB.00 the


gas premix burner control valve is closed. When output
speed controller assumes control of the natural gas
dips below a certain level, auxiliary power supply
diffusion burner control valve from the runup
changeover is made, i.e., auxiliary power is supplied
transmitter. Runup of the gas turbine to rated speed
from the grid.
continues with the speed controller in effect.
− When output declines below E.LEIST.42, the generator
Changeover from NG DM to NG PM breaker or unit circuit breaker is opened. The speed
Changeover to natural gas premix mode is initiated if all controller assumes control of the gas turbine and keeps
blowoff valves are closed (speed greater than S.TURB.70) it at rated speed.
and all enable criteria for operation in premix mode have − Once the generator has been disconnected from the
design, are reserved.

been met. grid, natural gas system trip is triggered and excitation
Activation of the natural gas premix burners involves of the generator discontinued. The natural gas
the following steps: emergency stop valve and the natural gas premix
burner control valve are closed. The vented gas seal is
− Load setpoint control is blocked.
closed when the fuel valves have closed and the
− The natural gas premix burner control valve is abruptly natural gas pressure relief valve has opened.
actuated by a certain amount at the beginning of
The GT coasts down without combustion until it
changeover. The premix lines then fill with fuel.
reaches turning speed. The natural gas system is now
− Pilot gas is required in straight premix mode for ready for the next start.
stabilizing the premix flames. The controller stipulates
the flow of pilot gas using stored characteristics after
the filling operation has been completed. The pilot gas Fault Management
control valve is actuated to the stipulated lift setting The following describes how faults which may occur
prior to changeover, i.e., reciprocal actuation of the during operation can be managed as well as the switching
natural gas diffusion and premix burner control valves. operations which take place in the natural gas system
In doing so, the apportioner allows for the pilot gas flow during such faults.
and actuates the NG diffusion and premix burner
control valves correspondingly to ensure that the Load Rejection to Full Speed No Load or
overall amount of fuel supplied remains constant. Auxiliary Power (Output ≤40% BL)
− When the pilot gas control valve has reached its premix If the gas turbine is disconnected from the grid during
mode lift setting, inverse and reciprocal adjustment of power operation by opening the generator breaker, the
the DM and PM fractions is commenced. The natural mechanical power consumed by the generator suddenly
Class: RESTRICTED

gas mass flow remains nearly constant during the becomes zero. The power produced by the turbine then
changeover operation. increases shaft speed.

Siemens AG 3.1-5000-0592/5
Power Generation 0106E-X
Gas Turbine Fuel Supply (Gaseous)
Description of Auxiliary Systems Natural Gas System

On detection of a load rejection to full speed no load or Fuel Changeover


auxiliary power the GT controller is switched from load A detailed description of the fuel changeover from
control to speed control. The overspeed resulting from the operation on natural gas to fuel oil is given in Section 3.1-
sudden reduction in power transfer must be corrected as 5200. The following description only gives a rough
rapidly as possible by control action. In such cases, control overview.
intervention must be sufficiently prompt to prevent
Fuel changeover is made between natural gas premix
triggering of overspeed trip so that the gas turbine can be
mode and dry fuel oil diffusion mode and vice versa. The
quickly resynchronized with the grid.
permissible output window ranges from about 60 to 75 % of
natural gas base load output. If the gas turbine is operating
Load Rejection during Operation in NG PM
in the permissible output window, the procedures
− Rapid unloading of the GT is initiated on detection of associated with changeover from NG PM to FO DM and
load rejection. This reduces the NG PM mass flow to vice versa are fully automatic. If the gas turbine is not
the PM minimum flow corresponding to the IGV pitch operating in the permissible output window, selection of
setting. Concurrently the pilot gas mass flow is abruptly fuel changeover automatically initiates reduction or
increased to a preselected setpoint that is determined increasing of output to the fuel changeover window.
as a function of the momentary IGV pitch setting.
During a load rejection, flame stability is primarily Triggering of Trip
dependent on whether the fuel-air ratio is sufficient.
Triggering of trip becomes necessary if any operating
− The speed controller assumes control of the natural gas
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
The reproduction, transmission or use of this document or its

created by patent grant or registration of a utility model or

condition occurs that poses an immediate threat to the gas


premix burner control valve when rated speed is turbine. If natural gas system trip is triggered, the NG ESV,
reached. The gas turbine is now running stably in and all control valves (NG DB CV, NG PB CV, and PG CV)
premix mode with an increased pilot gas fraction. simultaneously receive a close command. The trip circuits
− After time K.LAW.05 has elapsed, the pilot gas control of these hydraulically-actuated valves are opened in
valve is actuated to establish the mass flow required for response to the close command and these valves are
operation in premix mode. closed very rapidly by their closing springs. As soon as the
− The GT can be resynchronized with the grid if so emergency stop and control valves have closed after trip
desired. has been triggered, the natural gas pressure relief valve is
opened.
design, are reserved. Class: RESTRICTED

Siemens AG 3.1-5000-0592/6
Power Generation 0106E-X
VIEW A
VIEW B

Gas Turbine
Gas
Fuel Gas Package
General Layout

1:10 CNE/122/2004-B-08-M-D 00551

11263036

CNE/122/2004-B-08-M-D 00551
Gas Turbine Fuel Supply System (gaseous)
Description of Auxiliary Systems Automatic Draining of the NG System

Refer also to: damage to the supply piping when the NG burners are
activated.
List of Control Settings (SREL) 3.1-0210
List of Measuring Instruments 3.1-0220
List of Electrical Loads 3.1-0230 Drainage System Components
Equipment List 3.1-0240
Requirements for GT Working Media 3.1-0260
Natural Gas System 3.1-5000 Drain Valves
P+I Diagram, Natural Gas 3.1-5010 NG connecting lines and the NG control valves are
P+I Diagram, Automatic Draining of the
emptied into drainage tank MBP40BB001 via electrically-
NG System 3.1-5310
actuated drain valves MBP31AA401, MBP32AA401, and
MBP33AA401. Together with tank drain valve
Overview MBP40AA401 and venting valve MBP40AA501, these
During operation on natural gas (NG) and fuel oil (FO), drain valves constitute a dual element shutoff device. The
condensation may form in those natural gas connecting drain valves are closed when deenergized and each is
lines between the natural gas package and the ring lines equipped with a limit switch for the “CLOSED” setting.
through which no medium flows at that time. This Crossflow between the NG DM, NG PM, and PG piping
condensation is routed into a drainage tank by electrically- via the drainage system is prevented by actuating the drain
actuated drain valves. valves accordingly.
During the draining process it is possible that not only These valves are protected against excessive
rights created by patent grant or registration of a utility model
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its

condensation, but also ignition gas (propane, butane), and temperatures by the drainage procedure itself, limitation of
natural gas as well as fuel oil are carried into the drainage the drainage time per drainage cycle, and by monitoring
tank. Gas separates from the liquid in the drainage tank. the settings of the associated valves.
Gas is released to the atmosphere via a venting valve. The
liquid collects in the tank. Drainage Tank
A solenoid valve that is actuated on the basis of tank Drainage tank MBP40BB001 is used to collect and
level allows the condensation collected to flow out of the separate liquid and gas. Venting valve MBP40AA501 is
drainage tank and into a downstream system for disposal.
or design, are reserved.

used to vent this tank. This tank is equipped with safety


These drain valves are automatically actuated during valve MBP40AA191.
operation on NG and FO as a function of the operating The drainage tank is equipped with level sensor
mode, prior to each start, and after every gas turbine trip. MBP40CL101, which is used for actuating tank drain valve
MBP40AA401. Maintaining a minimum liquid level in the
Accumulation of Condensation in the NG tank ensures that no gas can escape via the drain. The
drainage tank design is based on the assumption that
System
about twenty liters of condensation form per day.
During operation in NG premix mode or on FO, minor Pressure transducer MBP40CP101 is used to monitor
localized pressure differences in the combustion chamber the pressure in the drainage tank and the leaktightness of
cause cross flows of air from the compressor outlet through the associated valves.
the natural gas burners, the associated branch lines and
Measuring point MBP40CT101 monitors the
the natural gas ring lines to the burners. In the process, the
temperature in the drainage tank, because vaporization of
small flow of air from the compressor outlet cools down.
gas may cause formation of ice in the tank.
Depending on the ambient and site conditions, this may
involve temperatures below the dew point and thus This temperature indicates whether liquefied gas has
accumulation of condensation in the branch line and in the flashed and whether the condensation has begun freezing.
natural gas connecting lines up to the respective NG
control valve. The amount of condensation that forms is so Safety Valve
large that the flames can extinguish when the NG burners Safety valve MBP40AA191 protects the drainage tank
are reactivated after an extended period of operation in NG against excessive pressures. If system pressure exceeds a
PM or on fuel oil. maximum permissible operating pressure, the safety valve
Small amounts of ignition gas (propane, butane) that opens, relieving pressure in the drainage tank.
Class: RESTRICTED

accumulate after a fuel oil start or accumulation of FO after


operation on FO, also in connection with possible
condensation that collects in the NG DM line, may cause

Siemens AG 3.1-5300-9070/1
Power Generation MBP 0704E-X
Gas Turbine Fuel Supply System (gaseous)
Description of Auxiliary Systems Automatic Draining of the NG System

Venting Valve Depending on the operating mode of the gas turbine,


Gas entrained into drainage tank MBP40BB001 is the liquid and gas that have accumulated in the respective
released to the atmosphere via venting valve line (DM, PM, and PG) are routed into the drainage tank
MBP40AA501. The venting valve is closed when via the respective drain valve. During the draining
deenergized and is equipped with a limit switch for the procedure, it is only permissible for one of the piping
“CLOSED” setting. system drain valves to be open.

The venting valve is opened for a defined time at Any faults to the drainage system during GT operation
certain intervals, during and/or after each natural gas result in annunciation of a pretrip alarm.
piping draining procedure, and during drainage of the tank It is also possible to start the draining procedure
itself. manually when the gas turbine is at a standstill.

Tank Drain Valve Drainage Tank Level Control


Electrically-actuated tank drain valve MBP40AA401 is If the level in the drainage tank exceeds its upper limit,
used to control drainage of liquid from drainage tank the tank drain valve is opened with the venting valve also
MBP40BB001. The tank drain valve is closed when open. A pretrip alarm is annunciated if tank level continues
deenergized and is equipped with a limit switch for the to rise.
“CLOSED” setting. The enable for opening the tank drain valve is issued if
The tank drain valve is only opened to drain the tank. the venting valve is open and the pressure in the drainage
rights created by patent grant or registration of a utility model
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its

tank is below a certain level.

Operating Modes The tank drain valve can only be opened if the level in
the drainage tank is higher than a certain point. This
The automatic draining procedure for the PG, NG, PM, ensures that no gas can escape via the tank drain line
and/or NG DM piping is started: when the drain valve is open.
− Before GT startup, The tank drain valve is closed when the drainage tank
− After each time the gas turbine is shut down (including level drops below a defined lower level.
all GT trips), An alarm is annunciated if the level in the drainage tank
or design, are reserved.

− Every two hours during operation in NG PM (applies declines further. In such cases there is a risk that gas can
only to DM piping), escape via the drain line.
− After each start on fuel oil,
− Every 2 hours during operation on fuel oil, Monitoring and Fault Considerations
− After performing off-line compressor cleaning. In the event of an outage of the drainage system,
startup on NG as well as operation on either NG or FO are
Draining Procedure still permissible. Failed starts or fuel changeover problems
All valves of the drainage system must have a defined may occur, however.
initial setting before commencing the draining procedure, If faults to or an outage of the drainage system occur
i.e., the piping drain valves and the tank drain valve must prior to a fuel oil start, startup on this fuel is prevented.
be closed. Depending on the operating condition of the GT,
the venting valve may be either open or closed. If the GT is Drain Valve Limit Position Monitoring
running, the venting valve remains closed during the
The drain valves are each equipped a limit switch for
draining procedure. After completion of the draining
the “CLOSED” setting. A pretrip alarm is annunciated if
operation, the drainage tank venting valve is opened and
more than one of these valves is not “CLOSED”.
the gas in the tank can escape to the atmosphere. The
venting valve is open when the draining procedure is If one of the drain valves (PM, DM, PG) and the venting
performed with the gas turbine at a standstill. valve or tank drain valve do not simultaneously signal
“CLOSED”, an uncontrolled flow of air from the compressor
At the beginning of draining during gas turbine
outlet can enter the drainage system and thus escape to
operation the venting valve is opened to depressurize the
the atmosphere. Gas turbine trip is triggered in such cases.
drainage tank. Thereafter the venting valve is closed to
Class: RESTRICTED

check the drain valves for leaktightness. The venting valve A pretrip alarm is annunciated if cross flow occurs
is always open when the gas turbine is at a standstill. between the PM, DM, and PG piping system drain valves,
because more than one of these valves has signaled “not

Siemens AG 3.1-5300-9070/2
Power Generation MBP 0704E-X
Gas Turbine Fuel Supply System (gaseous)
Description of Auxiliary Systems Automatic Draining of the NG System

‘CLOSED’”. Automatic shutdown of the GT is performed at Drainage Tank Level Monitoring


the same time. Automatic draining of the NG piping is blocked if the
If one of the piping drain valves is to be opened when level in the drainage tank is too high or too low.
the gas turbine is running, the venting valve on the If the level in the drainage tank is below “MIN” and the
drainage tank must be closed. tank drain valve is not closed, an interlock is activated to
If at least one of the piping drain valves fails to open prevent opening of the drain valves.
because of a fault, correct drainage of the NG piping is no Level monitoring faults trigger annunciation of a
longer ensured. After such a fault occurs there is a risk that corresponding alarm.
flames will be extinguished the next time the NG DM
When tank level declines below the minimum limit
burners are activated.
during initial commissioning of the plant (e.g., due to
evaporation of fluid), a filling device is used to fill the tank
Monitoring of the Tank Drain and Venting Valve
at a corresponding pressure with the tank drain valve open.
Limit Positions
When doing so, it must be ensured that the venting valve is
The tank drain valve is equipped with a limit switch for open.
the “CLOSED” setting.
It is only permissible to open the tank drain valve when Temperature Monitoring in the Drainage Tank
sufficient liquid is still present in the drainage tank. This If liquefied ignition gas flows into the drainage tank,
ensures that no gas can escape via the tank drain line there is a risk that vaporization of this gas may cause
rights created by patent grant or registration of a utility model
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its

when the drain valve is open. formation of ice which can in turn cause disturbances. The
The venting valve is equipped with a limit switch for the associated temperature monitoring function blocks the
“CLOSED” setting. draining system if temperature declines below a certain
If the venting valve fails to close due to a fault, an limit; this triggers an alarm and the operator is instructed to
interlock prevents opening of the drain valves while the GT open the venting valve manually.
is running. If the temperature exceeds the tank design
A pretrip alarm is annunciated if the venting valve fails temperature, an alarm is annunciated, the drainage system
to open due to a fault. blocked, and a close command issued to the drain valves.
or design, are reserved. Class: RESTRICTED

Siemens AG 3.1-5300-9070/3
Power Generation MBP 0704E-X
VIEW D VIEW A VIEW B VIEW C

PLAN VIEW
C

B
D

A
Gas Turbine
Gas
Drainage Package
General Layout

1:10 CNE/122/2004-B-08-M-D 00552

11263043

CNE/122/2004-B-08-M-D 00552
I P o w e r G e n e r a tio n

E S V P r e m ix P ilo t D iff ............... L o a d

G T C o n tr o lle r
M B P 1 3 M B P 2 2 M B P 2 3 M B P 2 1 M S e tp o in t
A A 0 5 1 A A 1 5 1 A A 1 5 1 A A 1 5 1 V a lv e P o s
S e tp o in t I ...............
N
L o a d L im it
C o n tr o lle r
M B P 1 3 M B P 1 4 M B P 2 2 M B P 2 1
C P 1 0 1 ,1 0 2 C P 1 0 1 C G 1 5 1 C G 1 5 1 c lo s e to 1 0 0 %

F u e l G a s A c t
P re s s u re F lo w L o a d
D iffe r e n c e

P re s s u re

P .G A S .0 8 P .G A S .0 1 P .G A S .1 1
P .G A S .0 6
P .G A S .1 7 W a r n in g :
n o rm a l
P .G A S .0 7 2 o f 3 : W a r n in g F G p re s s u re F G - p r e s s u r e h ig h
F G -p re s s u r e lo w
n o rm a l C C -p re s s u re - p re v e n t c /o to D O P O / P O
a t fu ll lo a d - a b o rt c /o to F G o p e r a tio n
2 o f 3 : - if in F G -p r e m ix m o d e :
F G p r e s s u r e to o lo w F G s h u t d o w n
T R IP
F u e l G a s P r e s s u r e a s In p u t in to C o n tr o l / P r o te c tio n L o o p s
1 2 3 4 5 6 7 8

GT81 FUEL GAS SYSTEM


81MBP10EJ202 TURB CTRL INDICATIONS CALC TURB OUT TEMP ACTIVE POWER TURBINE SPEED
A NG OPRATION A
S F A
W 999
T S
???? F A
W 999
T S
???? F W
T
A 99.99 S
????
RUN UP FUNCTION ACT S STATUS DIFN
S SPEED CTRL ACTIVE
S STATUS MIX
S LOAD CTRL ACTIVE S STATUS PREM
S OTC CTRL ACTIVE
S NG SUPPLY
S LOAD LMT CTRL ACT

S C-P-RATIO LMT CTRL ACT SGC NATURAL GAS


B F 999 B
S COOL AIR LMT CTRL ACT
O
S GT CONTROLLER FAULT
Offenders reliable to the payment of damages. All rights are reserved in the event
Copying of this document and giving it to others and the use or communication

DIFN C-V F W
T
A 999.9 S
????
of the contents there for are forbidden without express written authority.

of the grant of a Patent or the registration of a utility model or design.

F A
W 999
T S
????
S FLAME ON
O
C C
F
IGN TFR
F W
T
A 999.9 S
???? ESV F W
T
A 999.9 S
???? PREM C-V F W
T
A 999.9 S
????

F W
T 999
A S
????
CLS 2 OPN
F W
T 999
A S
????
F O

NG FLOW NG DENSITY NG HEAT VALUE


S HUM/ACC MON ACT
D PILOT C-V F W
T
A 999.9 S
???? D
F W
T
A 99.99 S
???? F W
T
A 99.99 F SW
???????? T
A 999.9 ???????? S
F W
T 999
A S
????

O F O F O F O F

LEVEL GT FUEL GAS CONTROL


E F A
W 999
T S
???? E

SGC NG DRAINAGE
S FILL REQ
PRESSURE RELS TANK FILLING
F 999 F W
T
A 999.9 S
????
O
TEMPERATURE O
F A
W 999
T MAIN WTR SUPPLY
S
???? F
DRAINAGE
Dep.:
PG L491 *
F F
R1 Upd.Vers. 27.06.06 Wbg Date 2006-03-03 FGC FC G1 YOA = 81MBP10EJ202
. . Drawn Wendenburg
JEBEL ALI POWER AND DESAL. SIEMENS AG +
GT81 FUEL GAS SYSTEM
. . Check Boettger STATION L PHASE II VAE 267 page 1
Index Modification Date Name Norm. OM650 Picture Design 1 sh.
1 2 3 4 5 6 7 8

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