Jamex Startup And Shutdown Sequence.

 Unit Coordination Module (UCM), Startup Sequence From 1 to 47 Steps

STEP-1
 70 Demin Water System S/UP
 70 Potable Water System S/UP
 70 Service Water System S/UP
 70 Plant Drain Sys
 7* SLC GT ENC Vent INL Open
 7* HVAC System (*UMB) No Fault

STEP-2
 70 Demin Water in OP
 70 Potable Water in OP
 70 Service Water in OP

STEP-3
 7* SGC Gen Cooling Water S/UP
AND
 70 SGC Common CCW S/UP
OR
 7* Blanking Plate Close

STEP-4
 7* SGC Gen Cooling Water in OP
AND
 70 SGC Common CCW in OP
OR
 7* Blanking Plate Close

STEP-5
 7* TARG Load Step GT Local (SLC )
OR
 7* Generator On Load
STEP-6
 * * *

STEP-7
 7* SGC Air CLD CLR S/UP
AND
 70 SGC Air CLD CLR S/UP
OR
 7* Blanking Plate Closed

STEP-8
 7* Air CLD CLR SYS Status in OP
AND
 70 AIR CLD CLR SYS Status in OP
OR
 * Blanking Plate Closed

STEP-9
 * * *

STEP-10
 * * *

STEP-11

CRIT-1
 7* GT Operation Mode Combine Cycle

CRIT-2 (Jump to Step-33)

 7* GT Operation Mode Single Cycle
AND
 SLC GT On W/O HRSG Purge

STEP-12
 * * *

STEP-13
  70 SGC CLN DRN System S/UP
 7* SLC HRSG DRN PMP On

STEP-14
 70 SGC CLN DRN SYS in OP
 * HRSG DRN PMP in OP

STEP-15
 70 Ammonia in Operation
 70 Ammonia Dos Auto

STEP-16
 70 Ammonia Status Auto On

STEP-17
 70 SGC Condensate S/UP

STEP-18
 70 Condensate S/UP System in OP

STEP-19
 7* SGC Condensate Preheat System S/UP

STEP-20
 7* Condensate Preheat in OP

STEP-21
 7* SGC FW S/UP

STEP-22
 7* FW Supply in OP (FW I/S,Disch Mov Open,Pr>96.25 bar)

STEP-23
 * * *
STEP-24
 7* FW Supply in OP (SEQ)
 7* LP Drum 1-V Open (Main I/L MOV of Cond HDR)

STEP-25
 7* SGC HP HRSG S/UP (HP DRUM SEQ)
 7* SGC LP HRSG S/UP (LP DRUM SEQ)
 7* SGC FG P/HTG SYS S/UP (SEQ)

STEP-26
 7* REL HP Drum ok (S/UP) Status
 7* REL LP Drum ok (S/UP)Status
OR
 7* HRSG Status in OP (GT status not off or DD HRSG side not cls)
AND
 7*Fuel Gas Pre Heating on Status

STEP-27

CRIT-1
 7* SGC HP STM SYS Auto (HP STM)
 7* GC LP STM SYS Auto (LP STM)
 70 SGC IP STM Auto (Common IP SEQ)
 70 SGC LP STM Auto (LP Process STM SEQ)
 Module S/UP Preselect (HRSG SELECTION -3 CC MODE)

CRIT-2 (JUMP TO STEP-47)

 Module S/UP Preselect ion (HRSG Filling)
 Waiting Time Expired (30 Mint)

STEP-28
 7* GT Operation Mode (Single Cycle)
OR
 7* SGC HP STM SYS S/UP
 7* SGC LP STM SYS S/UP
 70 GC IP STM S/UP
 70 SGC LP STM S/UP
 70 SGC AUX STM SYS S/UP
 7* DCO Cooling /IGN Air Fan ON (D.B FAN)
  70 SGC HP/LP PRDS-1 S/UP
 70 SGC HP/LP PRDS-2 S/UP

STEP-29
 7* GT Operation Mode Single Cycle
OR
 71 HP Main STM in OP (Both MOV)
OR
 72 HP Main STM in OP (Both MOV)
OR
 MS MFLD T >350 ℃
AND
 70 LP MS PIPING Status in OP (LP STM PRS I/L MOV+S/O -V+C.V CLS LOOP+LINE-1/2 SEL)
AND
 71 LP Main STM-V Open ( LP STM MOV)
OR
 72 LP Main STM –V Open (LP STM MOV)
AND
 70 HP/LP PRDS-1 in OP
 70HP/LP PRDS-2 in OP
OR
 MS MFLD T >350 ℃

STEP-30
 * * *

STEP-31
 7* Cooling Fan Air PRESS 2 of 3 >53 mbar
 7* BRN Cooling Air Fan-1 ON
OR
 7* BRN Cooling Air Fan-1 ON
AND
 7* DCO Cooling /IGN Air Fan ON

STEP-32
 7* GT Operation Mode Single Cycle
OR
 Module S/UP Preselect (HRSG CC MODE)
AND
  7* GT Operation Mode Combine Cycle
OR
 7* HRSG Status GT Flame ON

STEP-33 {FROM STEP-11 (JUMP)}

 7* DIVR DMPR PRGM S/UP
 7* Load Step To GT ON
 7* SLC HRSG Stack Damper ON

STEP-34
 * * *

STEP-35
 7* Module S/UP Preselect (HRSG CC MODE)
 7* GT Operation Module Combine cycle
 OR
 7* Module S/UP Preselect (OC HRSG)
 7* GT Operation Mode Single Cycle (GT SINGLE CYCLE)
AND
 7*SGC GAS TURB RDY For Start
OR
 7*GEN ON Load (UCB+GCB CLS)

STEP-36
 * * *

STEP-37
 7* SGC GAS TURB S/UP PRGM

STEP-38
 7*GEN ON Load
OR
 7* HRSG Status in OP (7* GT Status OFF or DIVR DMPR LMT HRSG CLS)
OR
 7* GT Operation Mode Single Cycle

STEP-39
 CRIT-1
 7* GT Operation Mode Comb Cycle (SLC)
 7* HRSG Status In OP
 7* HP Main STM Status in OP
 70 LP P/S SYS Vented in OP ON
70 LP P/S –V Open
70 LP STM U/STR TP Flow>100 T/H
OR
70 LP STM U/STR TP PRES 2 OF 3 >1.5 Bar
OR
70 LP P/S-V Open (Main –V)
70 LP PROC STM SYS Status DRN LVL LOW
(4 DRN after LP P/S Spray &One U/STR)
OR
70 HP/LP PRDS-1 Supply in OP
OR
70 HP/LP PRDS -2 Supply in OP
OR
70 LP STM PRS-1 Supply in OP
OR
70 LP STM PRS-2 Supply in OP
70 LP STM U/STR TP TEMP 2 OF 3 >120℃
OR
70 LP P/S B/P –V Open
OR
70 LP P/S Vent –V Not CLS
OR
70 SLC LP P/S Vent –V ON

CRIT-2 (JUMP TO STEP-47)

 7* GT Operation Mode (SINGLE CYCLE)

STEP-40
 * * *

STEP-41
 70 SGC EXL Cond.P HTR S/UP PRGM

STEP-42
 70 EXL Cond. P HTR SYS in OP
  7* HP S/UP Vent Unit Step ON (SLC)
 7* DIVR DMPR LMT SW B/P CLS (DD OPN 100%)

STEP-43
 7* Duct Burn SYS Start ON

STEP-44
 7* Duct Burn REL To Modulate (D.B IN Operation)
 7*Duct BURN Remote

STEP-45
 * Load Step Duct Fire Auto (MJ/S)

STEP-46
 * * *

STEP-47

CRIT-2{FROM STEP-27 (JUMP)}

CRIT-2{FROM STEP-39 (JUMP)}

 SGC UNIT COORDINATION LAST STEP (COMPLETED)

  Unit Coordination Module (UCM), SHUT DOWN Sequence from 51 to 78 Steps

STEP-51
 72 HRSG Connected
OR
 70 ST Trip SYS Tripped
 70 Generator Not On Load (UCB)

STEP-52
 * * *

STEP-53
 7* Load Step Duct Fire Manual (MJ/S)
 7* TARG Load Step GT Local

STEP-54
 7* Load Duct Fire </=Min TD 60 SEC

STEP-55
 7* Duct Burn SYS Stop ON (BRN STOP SLC)
 7* SGC FG P/HTG SYS S/D

STEP-56
 7* Duct Burn SYS (REL To Modulate) BRN Not in OP
 7* Duct Burn SYS Flame Not ON

STEP-57

 7* DIVR DMPR PRGM S/D

STEP-58
 71 HP STM FLOW <28.8 T/H
 72 HP STM FLOW < 28.6 T/H
 OR
 7* DIVR DMPR LMT SW HRSG CLS
 OR
 7* HP Main STM Status OFF

STEP-59
 70 SGC CLN DRN SYS S/UP
 7* SLC HRSG DRN PMPS ON
 7* DCO Cooling / IGN Air Fan ON

STEP-60
 70 CLN DRN Status in OP
 7* HRSG DRN Status in OP
 7* Cooling Air Pressure > 53 mbra
 7* One BRN Cooling Fan ON
 7* HRSG Status OFF (GT OFF OR DD CLS)

STEP-61
 71 SGC HP STM SYS S/D (TD-30 MINT)
 71 SGC LP STM SYS S/D (TD-30 MINT)
OR
 70 SGC EXL COND.PHTR S/D PRGM
OR
 72 HRSG Status in OP

STEP-62
 * * *

STEP-63
 7* SGC GAS TURB S/D PRGM
 7* Load Step to GT OFF
OR
 7* GT Operation Mode Single

STEP-64
 71 HP Main STM Status OFF
 71LP Main STM –V CLS
OR
 70 EXL Cond. PHTR SYS OFF
 OR
 72 HRSG Status in OP

STEP-65
 7* SGC HP HRSG S/D
 7* SGC LP HRSG S/D
 7* SGC FG P/HTR SYS S/D

STEP-66
 7*HRSG Status GT Flame Not ON
OR
 7*GT Operation Mode Single Cycle
 7* HP SYS HRSG STAT OFF{GTOFF(HW SIGNAL),DD CLS,HP DRUM FW SYS S/D,HP SPRAY SYS S/D}
 7* LP SYS HRSG STST OFF>>{GTOFF(HW SIGNAL),DD CLS,LP DRUM SYS S/D}
 7* Fuel Gas Pre Heating OFF

STEP-67
 * * *

STEP-68

CRIT-1 (BLK S/D)

 72 FW PMP IN OP
OR
 72 GT Operation Mode Comb. Cycle Selected
 72 SGC Unit Coordination PROG S/UP (UCM NOT ON)
 71 HP SYS HRSG STST OFF
 71 DRN DMPR LMT SW HRSG CLS

CRIT-2 (CYCLIC S/D) (JUMP TO STEP-71)

 71 HP SYS HRSG STST OFF

 72 FW SUPPLY IN OP OFF
OR
 72 SGC Unit Coordination PROG S/UP S/D
 72 GT Operation Mode Combine Cycle Selected

STEP-69
 70 GC IP STM S/D
  70 SGC LP STM S/D ( LP PROC STM SEQ)
 70 SGC HP/LP PRDS-1 S/D
 70 SGC HP/LP PRDS-2 S/D

STEP-70

 70 IP P/S Supply OFF (HP/IP PRDS-1 & 2 OR IP EXTR & DRNS )

70 HP/IP PRDS I/L -V OPN
70 HP/IP PRDS C.V CLS LOOP
70 LIMINT SWITCH -1 OPN ON
70HP/IP PRDS DISCH –V OPN
D/STN HP/IP PR> 16.6 BAR
OR
 70 IP EXTR PRDS –V OPN (I/L MIV)
 70 IP EXTR PRDS C.V Close Loop
 70 ESV IP EXTR Position OPN
 70 IP EXTR PRDS DISCH –V OPN
 70BIP STM PRDS PR> 16.5 BAR
AND
 70 IP STM 4 DRN LVL <500 mm ( All 4 DRN-V Position After IP EXTR Common HDR )
 70 IP P/S –V OPN (Common HDR O/L MOV)
 70 IP P/S PR 2 OF 3 >16.5 BAR
AND
 70 LP P/S SYS Vented In OP OFF
70 LP P/S –V
AND
70 LP STM D/STR TP FLOW < 100 T/H
OR
70 LP STM U/STR TP PR< 1. BAR
70 LP STM P/S –V CLS
LP P/S SPRAY D/STR -4 DRN –V & ONE UP/STRM
DRN –V LVL <500 mm
HP/LP PRDS-1 Supply Not In OP (I/L & O/L SOV CLS)
HP/LP PRDS-2 Supply Not In OP
LP STM U/STR TP TEMP 2 OF 3 <120 ℃
70 LP P/S B/P W/V CLS
LP P/S VENT –V CLS
SLC LP P/S VENT OFF
STEP-71 {FROM STEP-68 (JUMP)}
 7* SGC FW SUP S/D (FW PMP STOP & DISCH S/O-V CLS)

STEP-72
 7* FW Supply OFF

STEP-73
 7* SGC COND. PREHEAT SYS S/D

STEP-74
 7* COND. PREHEAT OFF

STEP-75
 70 SGC AUX STM SYS S/D
 70 SGC COND. SUP S/D
OR
 72 FW SUPP IN OP
 72 UCM ON (SGC UNIT Coordination PRGM S/UP)
 72 GT Operation Combine Cycle Selected

STEP-76
 70 AUX STM SUPP OFF
 70 COND. SUP SYS OFF
OR
 72 FW SUPP IN OP
 72 SGC Unit Coordination PRGM S/UP (UCM ON)
 72 GT Operation Mode Combine Cycle Selected

STEP-77
 70 O₂ SCNG DOS OFF
 70 Operation Mode OFF (AUTO OFF)
 70 PHOS DOS OFF
 70 PHOS AUTO OFF
 70 Ammonia DOS OFF
 70 Ammonia DOS Mode (AUTO OFF)
OR
  72 Feed Water Supply in OP
OR
 72 SGC Unit Coordination PROG S/UP
 72 GT Operation Mode Combine Cycle

STEP-78
 SGC UNIT COORDINATION LAST STEP.(FINISHED)

Prepared by: khuram shahzad