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Experimental and Numerical Studies On The Flexural Behavior of Fibre Reinforced Concrete Beams With Innovative Hybrid FRP Wrapped Steel Bars
Experimental and Numerical Studies On The Flexural Behavior of Fibre Reinforced Concrete Beams With Innovative Hybrid FRP Wrapped Steel Bars
To cite this article: Sivaramakrishnan Subbaram & Chinnaraju Komarasamy (2021): Experimental
and numerical studies on the flexural behavior of fibre reinforced concrete beams with innovative
hybrid FRP-wrapped steel bars, Journal of Asian Architecture and Building Engineering, DOI:
10.1080/13467581.2020.1870983
1. Introduction members (Xu et al. (2019), Sun et al. (2019)). This type
Reinforced concrete (RC) is inevitable in the construction of reinforcement would reduce the cost of construction
of civil infrastructure facilities such as bridges and build as compared to that incurred by using only FRP bars.
ings. The durability of RC structures is significantly While using hybrid reinforcement, FRP bars are placed
affected due to corrosion of steel reinforcement, and near the outer surface of the concrete members (with
lesser cover thickness) and steel bars are placed at inner
this reduces their life span. It has been reported that the
areas (with higher cover thickness) thereby prolonging
United States spends around 276 USD billion (3.1% of
the time of initiation of corrosion and enhancing the
GDP) annually as a direct cost to corrosion (URL-1). In
lifespan of the structures. It is to be noted that, even
order to curb the cost incurred due to corrosion in the though adopting hybrid reinforcement would increase
future, new innovative reinforcing elements such as fibre- the concrete cover for tension steel, steel stirrups that
reinforced polymer (FRP), plasma rebars, corrosion- would have lesser cover would be used. Steel stirrups
resistant rebars (steel rebars with higher content of chro would therefore provide an electrical contact of the
mium) and epoxy-coated rebars are being adopted for inner steel bars, and there are possibilities that the
practical applications. envisaged lifespan of the RC members might not be
research studies (Toutanji and Saafi (2000), Toutanji achieved. Towards improving the possibilities of com
and Young (2003), Masmoudi, Theriault, and bined use of steel bars and FRP bars for reinforcing
Benmokrane (2001)) have been conducted that investi concrete members, attempts have been made as early
gated the influence of using FRP bars as reinforcement as the 1980s for developing rebars consisting of steel
on the flexural behaviour of concrete beams. However, core and FRP wrapping around the core (herein called as
the use of FRP rebars for practical applications is limited steel-FRP composite bars (SFCB)). A typical photograph
primarily due to lower elastic modulus, brittle nature of SFCB is shown in Figure 1. The FRP shielding would
and high cost. In order to reduce the cost and achieve prevent or significantly reduce corrosion of steel core,
durable and ductile RC structures, researchers have pro thereby improving the lifespan of RC structures rein
posed using combined steel and FRP bars as reinforce forced with SFCB and subjected to corrosive environ
ment (called hybrid reinforcement) in concrete ment, especially in coastal regions.
CONTACT Sivaramakrishnan Subbaram sivag1984@gmail.com Sri Sairam Institute of Technology, Chennai, Tamilnadu 600044, India
© 2021 The Author(s). Published by Informa UK Limited, trading as Taylor & Francis Group on behalf of the Architectural Institute of Japan, Architectural Institute of Korea and
Architectural Society of China.
This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0/), which permits
unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
2 S. SUBBARAM AND C. KOMARASAMY
SFCB with glass fibers (GFRP wrapping) or SFCB with The beams were subjected to 4-point bending. The
carbon fibers (CFRP wrapping) in the tensile zone. In beams were simply supported at both edges with
SFCB, GFRP or CFRP wrapping was provided over the a clear span of 1200 mm. The loading was applied
entire length of the steel core. The diameter of the con using a 300 kN hydraulic jack and the load was trans
ventional steel rebars was 10 mm, and the diameter of ferred using a rigid transfer beam to form two point
SFCB produced by wrapping GFRP or CFRP for a thickness loads on the beam specimens. The distance between
of 1 mm over the steel core of 10 mm diameter was one of the loading points and the nearest support was
12 mm. Fe500 grade steel rebars were used. The hanger 400 mm, and the shear span-to-depth ratio was kept as
bars consisted of 2#10 mm diameter steel rebars, and 1.95. A schematic diagram of the beam specimen with
stirrups were made of 8 mm steel rebars spaced at reinforcement details is shown in Figure 6(a) and
150 mm c/c or 300 mm c/c. The effective cover for the a typical photograph of the test setup used is shown
tensile reinforcement was kept as 30 mm. Fibre- in Figure 6(b).
reinforced concrete with an average 28-day compressive
strength of 26.3 was used for casting the specimens. The
mix proportion of the concrete mix used was 4. Details of numerical model
1:1.51:2.77:0.45 in the order of cement (Portland
The FE model was validated first with beam speci
Pozzolana Cement), fine aggregates (river sand) and
mens with conventional steel reinforcement (Figure
coarse aggregates (20 mm gravel). Water–cement ratio
12a) and only then used for modelling beam speci
of 0.5 was considered. Hooked type steel fibres with an
mens with SFCB. Numerical models were developed
aspect ratio of 60 were used in the concrete mix. The
for all the tested beams consisting of shear stirrups
amount of fibres considered was 2% of cement content.
at a spacing of 150 mm in the finite element soft
The details of the beam specimens tested are given in
ware ABAQUS. Concrete and reinforcement (steel
Table 2.
and SFCB) were modelled as 3D parts using
In Table 2, the effective reinforcement ratios are
C3D8Relements. SFCB was modelled with a steel
determined using the equation given below,
core of diameter 10 mm and GFRP/CFRP wrapping
fy over the steel core for a thickness of 1 mm. The
ρeff ¼ ρs þ ρf (1) bond between the steel core and the GFRP/CFRP
σcg orσcc
wrapping was assumed to be perfect, and it was
where ρs = As/bho, ρf = Af/bho, As is area of steel bars, achieved by using Tie constraint. Test results indi
Af is the area of FRP bars, b is section width, ho is cated that the tested beam specimens with SFCB as
section effective depth, fy is yield strength of steel, tensile reinforcement achieved lesser ultimate flex
σcg or σcc is tensile strength of FRP using glass or ural load as compared to the beams specimens with
carbon fiber. The corresponding balanced reinforce conventional steel reinforcement. The reason for
ment ratio can be calculated as the ratio where con this observation was attributed due to the lesser
crete crushing and steel yield occur simultaneously bonding action between the SFCB and the sur
given by ACI 440–1 R-06. rounding concrete due to the smoother surface of
the SFCB reinforcement (see Section 4.3). This beha
f 0c Ef εcu viour was simulated in the model by specifying
ρfb ¼ 0:85β1 (2) interaction property at the SFCB–concrete interface.
ffu Ef εcu þ ffu
Guo et al. (2020) have observed that the friction
where ffu is tensile strength of FRP, εcu is ultimate strain coefficient at the steel–concrete interface could
in concrete, εfu is rupture strain of FRP bars, Ef is vary in the range 0.377–0.458. In this numerical
modulus of elasticity of FRP bars, β1 is the strength model developed, the steel–concrete friction coeffi
reduction factor taken as 0.85 for concrete strength up cient at the interface was kept as 0.3 for conven
to 27.6 Mpa. This factor can be reduced if the strength tional steel reinforcement. For the beam specimens
is in excess of 27.6 Mpa, but it should not be taken less with SFCB, the friction coefficient of the SFCB–con
than 0.65. crete interface was adjusted so as to get load–
Figure 6. (a) Schematic diagram of specimen details. (b) Typical beam specimen in test setup.
deflection curves comparable to that of test results. 640 Mpa; tensile strength of GFRP and CFRP wrap
Iterations were made to get numerical load–deflec ping was obtained based on the rule of mixtures,
tion curves close to experimental load–deflection and it was 1157MPa and 882MPa, respectively
curves. Based on iteration, a friction coefficient of (Sivaraman and Chinnaraju 2019). The elastic mod
0.1 was finalized as it resulted in numerical load– ulus of GFRP and CFRP wrapping was also obtained
deflection curves close to experimental load–deflec based on the rule of mixtures and were found to be
tion curves. 37,920 MPa and 41,400 MPa, respectively
Unidirectional tensile test specimen was prepared (Sivaraman and Chinnaraju 2019).
according to ASTM D3916. UTM was used for the ten The constitutive relationship for concrete was mod
sile test. The loading rate was 5 mm/min. After the rods elled using Concrete Damaged Plasticity option avail
are cured, additional epoxy resin impregnated glass able in ABAQUS. The uni-axial stress–strain curve of
fabrics were wrapped around the ends to increase
their end diameter at least 1 mm to serve as tabs for
gripping in a tensile testing machine. The rods are
approximately 10 mm in diameter and 600 mm in
length. The hybrid rebars using glass fibers consist of
30 numbers of glass fiber strands and hybrid rebars
using carbon fibers consist of 14 numbers of carbon
fiber strands. Figure 7 shows the tensile specimen and
unidirectional test set up. Figure 8 shows the stress–
strain graph of the hybrid rebars.
The material property of steel was assumed to be bi-
linear. An earlier study by Zhao et al. (2020) indicated
that the tensile strength of FRP based on the rule of
mixtures was compared well with the experimental
results.
In the present study, the yield strength of steel is
510 Mpa and the ultimate tensile strength of steel is Figure 8. Stress–strain behaviour of hybrid rebars.
6 S. SUBBARAM AND C. KOMARASAMY
Elastic modulus,
pffiffiffiffiffi
E ¼ 5000 fck ¼ 5000 x ð25Þ0:5 ¼ 25000 MPa (5)
primarily due to flexural stress; however, it became concrete in the compression zone of the beam speci
inclined with an increased magnitude of applied flex men HBG300 also failed due to crushing. It is worth to
ural loading. The crack tended to join one of the load note the difference in the observed failure modes of
ing points and the bottom edge of a cross-section that the beam specimens HBG150 and HBG300. The differ
was located slightly away from the nearest support. ence was that the inclined shear crack tended to join
The beam specimen HBG300 failed due to an one of the loading points and bottom edge of the
inclined shear crack that tended to join one of the cross-section that was located slightly away from the
loading points and the nearest support. At failure, the support in the beam specimen HBG150 (called flexure–
8 S. SUBBARAM AND C. KOMARASAMY
shear interaction failure mode); however, the inclined HBG300 and HBC300 were 100% and 35%, respec
shear crack tended to join one of the loading points tively, more than that of the beam specimens
and the support in the beam specimen HBG300 (called HBG150 and HBC150. This observation indicated
as shear failure mode). The failure mode of the beam that the first crack load was significantly influenced
specimen HBG300 was exactly similar to the failure of by the spacing of the shear stirrups in the beam
deep beams. These observations clearly indicated that specimens reinforced with SFCB produced using
the spacing of shear stirrups influenced the failure glass fibres as compared to those produced using
mode of the beams reinforced using SFCB produced carbon fibres.
using glass fibre wrapping.
Except for the crushing failure of concrete in the
compression zone in HBG300, the failure modes of the 5.3. Ultimate flexural load
beam specimens HBC150 and HBC300 were similar to
The ultimate flexural load of the tested beam speci
that of the beam specimens HBG150 and HBG300,
mens are given in Table 3. It is observed from Table 3
respectively.
that the ultimate flexural load of the tested beam
specimens (BS150, HBG150 and HBC150) with
150 mm shear stirrups spacing was 5%, 3% and 7%,
5.2. First crack load
respectively, more than that of the corresponding
The first crack load of the tested beam specimens is beam specimens (BS300, HBG300 and HBC300) with
given in Table 3. 300 mm shear stirrups spacing. This observation indi
It is observed from Table 3 that the first crack load of cated that the ultimate flexural load of the tested
all the tested beam specimens was influenced by the beams specimens was not significantly influenced by
spacing of the shear connectors. For the beam speci the spacing of the shear stirrups considered in this
mens reinforced with conventional steel reinforce study.
ment, the first crack load increased with a decrease in The beam specimens with conventional steel
the spacing of the shear connectors. However, for the reinforcement achieved higher ultimate flexural
beam specimens reinforced with SFCB, test results load as compared to the beam specimens with
showed that the first crack load increased with an SFCB are tensile reinforcement. The ultimate flexural
increased spacing of the shear connectors. load of the beam specimens HBG150 and HBC150
The first crack load of the beam specimen BS150 was nearly 50% of the ultimate flexural load of the
was 18% more than that of the beam specimen beam specimen BS150. Similarly, the ultimate flex
BS300. The first crack load of the beam specimens ural load of the beam specimens HBG300 and
HBC300 was nearly 50% of the ultimate flexural load have been less as compared to that of conventional
of the beam specimen BS300. The reason for less steel reinforcement, and this could have resulted in
ultimate flexural load of the tested beams speci lesser ultimate flexural load.
mens with SFCB as tensile reinforcement could be
attributed to the following. Visual observations indi
cated that the surface of SFCB reinforcement was
5.4. Load–deflection behavior
relatively smooth as compared to conventional steel
reinforcement. Due to the smoother surface of the The load–deflection curves of the tested beam speci
SFCB reinforcement, its bond with concrete could mens are shown in Figure 11.
It is observed from Figure 11 that the load–deflec HBG300 and HBC300 was similar to that of deep
tion curves of all the tested beam specimens showed beams, their behaviour was slightly stiffer (due to rela
tri-linear behaviour. The stiffness of the tested beam tively less ductile behaviour) than the beam specimens
specimens was found to be influenced by the type of HBG150 and HBC150, respectively.
reinforcement and spacing of the shear stirrups.
It is observed from Figure 11 that the initial stiffness
5.5. Flexural toughness
of the tested beams BS150&, BS300, and HBC150 &
HBC300 can be assumed to be nearly the same irre The flexural toughness of the tested beam specimens
spective of the spacing of the shear stirrups. However, was obtained as the area under the load–deflection
Figure 11 shows that the initial stiffness of the tested curves and is given in Table 3. The variation in the
beams HBG150 and HBG300 was found to be influ flexural toughness of the tested beams is also shown
enced by the spacing of the shear stirrups. The initial in Figure 12.
stiffness of the beam specimen HBG300 was more than It is observed from Table 3 and Figure 12 that, irre
that of the beam specimen HBG150. spective of spacing of shear stirrups, the flexural tough
With the increase in the applied flexural loading ness of the beam specimens BS150 and BS300 with
beyond the first crack load of the tested beam speci conventional steel reinforcement was more than that
mens, the flexural stiffness of the tested beams of other beam specimens consisting of SFCB as reinfor
decreased linearly due to the formation and widening cement. Among the beam specimens with SFCB as rein
of cracks. Critical observation of Figure 11 indicated forcement, HBC150 achieved higher flexural toughness.
that even with increased loading magnitude (beyond
first crack load), the stiffness of the beam specimen
6. Numerical analysis results
HBG150 was more than that of the beam specimen
HBG300 till ultimate load. However, test results Comparison of failure modes of beam specimens
(Figure 11) showed that, in general, the stiffness of BS150, HBG150 and HBC150 obtained from the numer
the beam specimens HBG300 and HBC300 was more ical simulation and experiment is shown in Figure 13.
than the beam specimens HBG150 and HBC150, It is observed from Figure 13 that the numerical
respectively. The reason for this observation could be models developed are able to predict the flexural fail
attributed due to the difference in the failure modes of ure of beam specimen BS150 and failure due to com
the beam specimens HBG300 and HBC300 as com bined shear-flexural stresses of the beam specimens
pared to that of the beam specimens HBG150 and HBG150 and HBC150. Comparison of load–deflection
HBC150. Since the failure mode of the beam specimens curves of the beam specimens BS150, HBG150 and
JOURNAL OF ASIAN ARCHITECTURE AND BUILDING ENGINEERING 11
HBC150 obtained from numerical simulation and comparable. However, it is observed from Figure 14(b
experiment is shown in Figure 14. and c) that the initial stiffness of the beam specimens
It is observed from Figure 14(a) that the load– HBG150 and HBC150 as obtained from the numerical
deflection curves of beam specimen BS150 obtained analyses was more than that obtained experimentally.
from numerical analysis and experiment are The deviation was more for beam specimen HBG150
12 S. SUBBARAM AND C. KOMARASAMY
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