JOB SAFETY ASSESSMENT (JSA)

Ref No ATB/HQC/HSE/JSA/036
Project name: ATB-PU TANJUNG BIN, PONTIAN, JOHOR. TITLE: TANK ERECTION ACTIVITY Revision 0
Prepared by – Work Contractor Reviewed by: Approved by:
Organization PORATHA CORPORATION SDN BHD HQC ENG. MALAYSIA SDN BHD
Name Sabari Arun Prasad Asokan Sakendran Sinnathamby Kannoo Shibo
Position Project Manager Site Supervisor Site Safety Supervisor Safety Health Officer Construction Manager
Date 04/07/2020 04/07/2020 04/07/2020 04/07/2020 04/07/2020
Signature

STEP/ACTIVITY WORK TASK POTENTIAL CONSEQUENCES RISK ASSESSMENT HAZARD CONTROL RESIDUAL RISK RECOVERY/ ACTION REQUIRED
HAZARD ADDITIONAL BY
CONTROL
SEV PRO RISK I L R
B LEVEL
1.0. 1.1 Materials, 1.1.1 -Hit by moving -Operator must have fully attention and not allowed to use -Work
Mobilization / equipment and Uncontrolled machinery. 2 C L cell phone. 2 B L Supervisor.
Demobilizatio machineries vehicle -Damage to -Banksman shall be present at site to direct the traffic. -Banksman.
n of materials, transportation. movement. equipment and -Keep all other workers clear of operating machinery.
Equipment property. -obey speed limit.
and -Body injury
Machinery.

1.1.2 -Injury to -Secure material by proper lashing to truck/ trailer body.

Material fall workers & Road 3 B L -Do not overload. 2 B L -Work
from trailer / users. -To provided red tape/flag for protruding object (500 mm Supervisor.
lorry crane -Property X 500 mm flag size). -Driver.
during damage. -Escort is required for oversized and protruding materials. -Flagman.
transportatio -Provide flagman during transporting.
n. -Valid driving license.
-Driver to vigilant and alert.

1.1.3 Road -Injuries to -Comply with speed limit and traffic rule at public road.
Accident. workers & Road 3 B L -Transport vehicle has been inspected by Vehicle Inspector 2 B L -Work
Users. and must be valid. Supervisor.
-Property -Driver must be competent and with valid driving license. -Driver.
damage.

1.1.4 -Vehicle and -Verify the soil condition (access) before enter the vehicle
Unstable machinery 3 C M to the site. 2 B L -Lorry driver.
ground due stuck. -Provide proper access road. -Work
to bad supervisor.
weathers -Site engineer.
condition.
 1.2. Use of 1.2.1. - Bodily injury - Ensure all equipment are prior to mobilization to work - Carry out - Site Supervisor
Genset Defective - Damage to site. inspection on - Workers
equipment. property 3 C M - Whenever applicable carry out inspection as per 2 B L genset - SSS
- Environmental equipment inspection checklist prior to operating. periodically - Fire Watcher
effect. - Provide spill tray (for fuel operated equipment.)
- Provide fire extinguisher (for fuel operated equipment.)
2. Unloading 2.1 Manually 2.1.1
and loading lifting Ergonomic -Muscle strain 2 C L -Use buddy system as help of friend or use machinery. 1 B L -Work
materials (maximum -Use legs not back to lift the materials (proper body supervisor.
carry weight posture). -Workers.
per person 25
kg).
2.1.2 Pinch -Body or fingers 3 C M -Ensure worker must fit doing the work. 2 B L -Work
Point injury. -Wear proper PPE. supervisor.
-Keep hand clear of load before lifting. -Workers
-Pinch point area highlight in tool box talk.

2.2 Lifting 2.2.1 Crane -Fatality. 4 C H -Check for stability of ground condition, out rigger fully 2 B L -PTW shall be -Lifting
activity using; topple due to -Properties extended. applied as supervisor.
1.Crawler unstable damage. -Use steel plate as padding for crane outrigger. required -Crane operator.
crane, ground -Body injury. -25% loading / unloading material to be reduce as per load -Rigger.
2. Mobile condition chart.
crane. -Do not bypass the limit switch.
3. Boom -Competent & DOSH qualified operator.
Truck/Lorry
crane. -Rigger are
2.2.2 -Injuries to 4 C H -Competent and DOSH qualified operator. 2 B L not allowed -Lifting
Tilted/Boom workers. -Valid PMA. direct contact supervisor.
collapse. -Property -Crane shall be inspected by machinery inspector. with load. -Crane operator.
damage. -Daily inspection shall be done prior start work. -Stop lifting -Rigger.
-Fatality. -Lifting supervisor must be full time at site during lifting work when
work. strong wind
-Lifting plan to be discussed with work crew prior to work prevails
execution. (10m/s),
-Shall follow SWL as specified in approved lifting plan. Heavy raining
-Valid PTW are available at site. and lightning
category (0-10
km radius).

2.2.3 -Injuries to 3 C M -To make sure sling and equipment are inspected and 3 B L -Lifting
Sling/Lifting workers. good condition prior to use. supervisor.
gear failure. -Property -Valid inspection tag and monthly color coding. -Rigger.
damage. -To carry out Pre-use inspection by Lifting
Supervisor/rigger before daily use.
2.2.4 -Body Injury. 3 C M -Ensure crane operator and signal man has clear view of 2 B L -Lifting
Improper -Finger injury. the rigging work. Supervisor.
lifting/ -Ensure rigger hand is free from pinch point area and -Rigger.
Unbalance follow up the signal by signal man only -Authorized
load. -Use tag lines. workers.
-Operator to follow for signal before starting lift
-Wear appropriate PPE.
-Not directly contact to line of fire.
-Trained rigger to do rigging.
-Rigging applied to consider appropriateness of COG
(Center of gravity) as per approved lifting plan.
-Additional chain block with correct rating may be required
to balance the load.
-Ensure no personnel standing under suspended load and
boom

2.2.5 Pinch -Body Injury 3 C M -Ensure operator has full view of the workers. 2 B L -Work
point. -Ensure rigger properly tie the cable and only commerce Supervisor.
lifting when his hands are fully away from the loop follow
signalman order.
-Keep hands clear of load before lifting start operator to
wait for signal before lifting.
-Pinch points area highlight in tool box talk.

2.2.6 -Body
Incompetent injuries/Hand 3 C M -Competent person to perform the work. 2 B L -Lifting -Lifting
personnel injury. -Crane operator, rigger and signal man have established supervisor Supervisor.
-Equipment / familiarization. shall be
property present
damage. during lifting.

-Do not exceed SWL of wire rope and lifting gear. Use
2.2.7 -Fatality. 3 D H approved and tested lifting gear. 2 B L -Work
Unsuitable -Falling object. -Test certificate for hoisting equipment and lifting gear supervisor.
use of wire -Equipment / shall valid. -Lifting crew.
rope and property -Worker do not position under suspended load and boom. -Rigger man.
sling. damage. -Barricade work area and put signage to prevent
-Body injury / unauthorized entry.
hand injury. -All the lifting gear with valid tag and color code.
-All lifting gear should be store in proper place and
position.
-The lifting gear to be proper maintenance and good
condition.
-Visual inspection on lifting gear prior commencing work.
 2.2.8 Over -Use sufficient tag lines with sufficient length to control
Swinging -Injuries to 3 C M movement of lifting load. 3 A L -Lifting
load. workers. -Clear signal from signalman to crane operator. Supervisor.
-Property -Control slowly turning speed of crane. -Crane operator.
damage. -All tag line to be secured to load (not at sling belt/wire -Rigger.
sling).

-Fatality. -Blow whistle and crane horn to clear the people.

2.2.9. Caught -Body Injury. 4 C H -Rigger to hold tag line for control load. 2 B L -Rigger and -Lifting
in between -Hand injury. -Signalman to monitor the swing / movement load. signalman Supervisor.
machinery. -Property and keep safe -Work
equipment distance Supervisor.
damage. approx. 2.5 -Lifting crew.
meter.

2.2.10. Bad -Fatality. 4 C H -Provide portable lightning detector in work area; 4 B L -Work
weather -Equipment / suspended work during heavy rain or lightning (0-10 km Supervisor.
(Lightning property radius alert). -Lifting
strike and damage. -Provide canopy as shelter for workers when raining. Supervisor.
strong wind -Provide lightning arrestor near shelter. -Crane operator
-Stop lifting work when strong wind prevail (10 mile/s)

3. Laying and 3.1 Lifting work 3.1.1 Uneven -Property 4 C H -Valid PTW. 2 C L -Work
assemble of using : boom truck damage. -Lifting plan to be develop by lifting supervisor prior Supervisor.
bottom plate 1. Mobile topple -Body injury. commence lifting activity. -Lifting
on crane. -Fatality. -Make sure operator competent register with DOSH and Supervisor.
foundation. 2. Crawler competencies license valid.
crane. -Ensure ground floor had been stabilized for crane out
rigger are fully extended.
-Laying steel plated or as padding for crane outrigger.
-Crane/Boom truck must be inspected before working by
crane operator.
-Do not lift over the crane/boom truck capacity.
-Crane to be park 2 meter from edge.
-Do not by pass the limit switch.
-Barricade the working area to prevent unauthorized entry
with signage are display.

3.1.2 Caught
in between. -Fatality. 4 C H -Blow whistle and crane horn to clear the people. 2 B L -Rigger and -Lifting
-Body Injury. -Rigger to hold tag line for control load. signalman Supervisor.
-Hand injury. -Signalman to monitor the swing / movement load. keep safe -Work
-Property and distance Supervisor.
equipment approx. 2.5 -Lifting crew.
damage. meter.
3.2 3.2.1.
Arrangements Tripping -Injury to 2 C L -To mark the Outside and inside blank nut using barricade 2 B L -Work
of shim plate. Hazard. workers. tape to prevent tripping. Supervisor.
-No obstruction to the access way. -Workers.

-Do not place fingers/ body part in between object/

3.2.2 Pinch -Body or fingers 3 C M material that have the potential to move and creating 2 B L -Work
Point injury. pinch point. supervisor.
-To wear semi leather glove. -Workers

3.3. Fabrication 3.3.1 Fire -Burn Injury. 3 C M -Barricade and put signage to prevent unauthorized. 2 B L -Work
of edge plate. Hazard. -Property -Keep clear all combustible / flammable material in close Supervisor.
damage. proximity of hot work area. -Work Foreman.
-Fire extinguisher to be available on site at all time.

3.3.2 Hot -Hand Injuries 2 D M -Wear semi leather glove. 1 D L -Workers.

surface -Display signage’s mentioning hot surfaces

3.3.3 Fumes -Sickness 2 B L -Where possible to wear N95 dust mask. 1 A L -Work
-To work upward wind direction. Supervisor.
-Workers.

3.3.4 -Eye & hand 2 D M -To wear face-shield in addition to eye / face protection. 1 C L -Work
Sparks / injury. -To wear welder hand glove/ leather glove or half leather Supervisor.
Metal hand glove. -Work Foreman.
splinters / -Correct rating of disc against grinding machine
Arc rays. requirement.
-Guards of grinder in place.

3.3.5 Hit by -Eye & Face 2 C L -Wear face shield while doing cutting or grinding work. 1 B L -Work
flying injury. -Cover and segregated the area with thick canvas to Supervisor.
particles. control the flying particles. -Work Foreman
-Apron shall be provided to welders to avoid sparks
infiltration and bodily contact (apply only for gauging
activities and overhead welding).

3.3.6 -Injuries/ shock. 4 B M -To ensure welding /electrical cable with correct color 3 A L -To practices -Work
Electrical -Fatality. coding and route according to avoid tripping hazards. proper cable Supervisor.
shock and -To use correct size cable and verified connection. management. -Electrician.
fire from -Ensure electrical/welding cable is not exposed to wet
welding ground condition.
cable.
 3.4. Paving of 3.4.1. - Health effect - Avoid skin contact by using chemical resistant rubber - Site supervisor
aisle plate and Chemical - Skin irritation gloves when mixing grout material. - Workers
intact plate exposure. - Use respiratory protection when handling
dry(powder/dust) grout material
2 D M 1 C L

3.5. Fixing of 3.5.1. Pinch

small sized point -Hand injury 2 D M -Do not place fingers/ body part in between object/ 1 C L -Work
plate and edge material that have the potential to move and creating Supervisor.
plate pinch point. -Work Foreman.
-To wear thick leather glove.

4.0. Erection 4.1. Lifting 4.1.1 Crane - Equipment/ - Ensure ground is stable, out riggers fully extended. -Competent - Site Supervisor
first shell Shell course topple due property - Use steel plate as padding for crane outrigger. (based on rigger - Operators
plate on top plate work to wrong damage. the ground condition.) - Lifting Crew
bottom plates using: rigging - Crane must be inspected before commence work -Supervision
3 C M 3 B L
until top shell 1. Mobile method. - Body injury. - Valid PMA. by lifting
plates. crane. -Qualified lifting crew to do lifting activity. supervisor.
2. Crawler - Follows approved lifting plan.
crane. - Barricade the working area to prevent unauthorized
entry with signage are display.
4.1.2 Caught
in between. -Fatality. 4 C H -Blow whistle and crane horn to clear the people. 2 B L -Rigger and - Lifting
(Falling shell -Body Injury. -Rigger to hold tag line for control load. signalman Supervisor.
plate). -Hand injury. -Signalman to monitor the swing / movement load. keep safe - Work
-Property and -Make sure temporary bracing, wedge and strong back distance Supervisor.
equipment (curve liner) already install properly / welding before approx. 2.5 - Lifting crew.
damage. release the vertical clamp to avoid shell plate fall down. meter.

4.2. Scaffold 4.2.1. -Body Injury. - Ensure scaffold material complies to project standards and - Scaffold - Scaffolding
Erection / Substandard -Property and thickness criteria. material Supervisor/
Dismantling scaffold equipment - Scaffolders to visually inspect material prior to erection. certificate to Scaffolding
material damage. 3 B L - Substandard materials are to be removed from site and 2 B L be submitted Foreman
(scaffold quarantined. to HQC - Scaffolder
collapse) Scaffolding - Scaffolder
Focal Person Assistant
4.2.2. - Substandard - Only train competent scaffolders are allowed to carry out - Certified and - Scaffolding
Incompetent erection scaffolding erection, modification and dismantling works. Verified Supervisor
scaffolders - Substandard -Ensure full compliance to the Project Supervisor to Scaffolder Scaffolders to - Scaffolding
work sequence RATIO requirement. be equipped Foreman
3 B L 2 B L
- Scaffold inspector to ensure before sign the scaffold tag, all with “Green” - Scaffolder
scaffold working platform met the scaffold requirement. Hard Hats for - Scaffolder
identification
Assistant
purposes.
4.2.3 Unstable - Serious Bodily 3 D H - Consider and verify the soil condition at the erection area 2 B L - Re-inspection - Scaffolding
/ soft ground injury prior to work commencement. by Scaffold Supervisor/
due to bad - Falling object - Ensure sole boards are of approved material and dimension. Inspector shall Scaffolding
weather -property - Whenever necessary, reinforce ground condition be done after Foreman
condition damage (compaction, backfilling, etc.) bad weather. - Scaffold
(Scaffold Inspector
collapse) - Scaffolder
- Scaffolder
Assistant
4.2.4. - Serious Bodily - Drop zone to be barricaded with warning signage. - No - Scaffolding
Material injury - Working hand tools are to be secured using tool’s lanyard unauthorized Supervisor/
/Tools falling - Falling object - No loose material to be left unattended on platform. entry into drop Scaffolding
from height -Ensure conduct housekeeping before and after work. zone area. Foreman
3 B L -Ensure scaffold platform complete with toe board. 2 B L - Assign stand- - Scaffolder
-All opening must barricade and close if no longer work activity by person - Scaffolder
commenced. within drop Assistant
zone to warn
other
contractors.
4.2.5. - Fall from -Ensure all Scaffolders and assistant scaffolders are issued -During Pre- - Scaffolding
Improper Height complete double lanyard body harness. Task Briefing, Supervisor/
working at - Bodily injury - Apply 100% tie off whenever working and moving around all personnel Scaffolding
height elevated work area. involved are to Foreman
method 3 D H - Ensure scaffolders are W.A.H trained, prior to work 3 B L be briefed on - Scaffold
commencement. hazards related Inspector
to Working at - Scaffolder
Height - Scaffolder
Assistant
4.2.6. - Muscle sprain D M - Apply buddy system. 2 C L - Ensure - Scaffolding
Awkward/ - Back pain - Proper body posture when lifting scaffold tubes. workers are Supervisor/
Improper - Use mechanical aid (pulley) whenever possible. well rested. Scaffolding
posture. 2 Foreman
- Scaffolder
- Scaffolder
Assistant
4.2.7. Wrong - Scaffold - Ensure only competent scaffolders are engaged for erection - PE design - Scaffolding
erection/ collapse works. required for Supervisor/
dismantling - Falling object - Constant supervision from scaffold supervisors. scaffold more Scaffolding
method/sequ - Pre-task briefing is to be conducted to brief all team than 40 meters Foreman
ence members on the design and sequence of erection. height. - Scaffolder
- Ensure all workers are W.A.H trained prior to work execution. -Include - Scaffolder
- 100% Tie off at all time during erection works. Requirement Assistant
- Ensure prepare scaffold drawing and calculation prior to for design
3 B L 2 B L
work. approval by
DOSH for
scaffold above
2 meter.
- PE design
required for
structural
support.
4.2.8. Pinch -Hand/Finger 2 C L - Throughout the work execution, all personnel involved are to 1 C L - During Pre- - Scaffolding
Point/ “Line injury be equipped with all basic project mandatory PPE including Task Briefing, Supervisor/
of Fire” -Bodily injury suitable/compatible hand gloves (Example: Rubber coated all personnel Scaffolding
gloves). involved are to Foreman
- Buddy system shall be applied to monitor and guide be briefed on - Scaffolder
inexperience worker/rigger helper. pinch point - Scaffolder
 - Whenever possible, minimise direct handling of load through hazards, Assistant
the use of taglines. identification
- Signal man to ensure all personnel are cleared from the “Line of “Line of
of Fire” before signalling the crane operator to initiate lift. Fire” and safe
hand-body
positioning
when
whenever
handling
scaffolding
materials.

4.3. Scaffold 4.3.1. Wrong - Falling object -Apply PTW before start work. - Full time - Scaffolding
Modification modification - Scaffold -Pre-Task briefing to be conducted to all personnel involved in monitoring by Supervisor/
of scaffold collapse the activity. Specific work location, sequence and hazards shall scaffold Scaffolding
structure be briefed by Supervisor. supervisor Foreman
3 B L - Scaffold Inspector to conduct re-inspection of scaffold 2 B L during - Scaffold
structure upon completion of modification works. modification Inspector
works. - Scaffolder
- Scaffolder
Assistant
4.3.2. No - Bodily injury -Ensure all the scaffold working platform complete with edge - Scaffolding
edge - Fatality protection. Supervisor/
protection (Falling from - Scaffold Inspector ensure inspect working platform prior to Scaffolding
height) work. Foreman
3 C M 3 B L
- Attend HQC’s W.A.H training. - Scaffolder
- Provide scaffolders with full double lanyard body Harness. - Scaffolder
- Apply 100% tie Off at proper/rigid anchorage point. Assistant

4.3.3 Pinch - Hand and - Ensure suitable PPE provided and worn (Example: Rubber - Scaffolding
point and finger injury Coated Gloves). Supervisor/
sharp edges - Pinch point areas to be discussed during TBM. Scaffolding
2 B L 1 B L Foreman
- Scaffolder
- Scaffolder
Assistant
4.4 Scaffold 4.4.1. - Scaffold - Verify scaffold condition from ground level before occupying. - Scaffold - Scaffolding
Inspection Substandard Collapse - Ensure all workers are W.A.H trained prior to work execution. structures are Supervisor/
Scaffold - Falling from - 100% Tie off at all time during inspection works. to be inspected Scaffolding
erection height - Ensure periodical inspection is carried out every 7 days. after being Foreman
exposed to - Scaffold
adverse Inspector
3 B L 2 B L weather - Scaffolder
condition - Scaffolder
(strong wind, Assistant
storm, heavy
rain, etc.) and
after every
modification.
4.4.2. Loose - Bodily injury - Materials and tools are to be kept neatly in proper receptacle - Never store - Site Supervisor
material at - Falling object or tool’s bag. any excess - Workers
3 C M 2 C L
elevated work - Tools lanyard must have attached with all hand tools. material at
location. - Potential drop zones are to be barricaded with warning elevated work
 signage posted as to prevent accidental entry. platform.
Toe board must in place in working platform.
4.4.3. - Falling from - Whenever accessing newly completed scaffold structure, - Incomplete - Scaffolding
Unprotected Height extreme caution to be taken. Be vigilant of any unprotected scaffolding Supervisor/
Scaffold - Bodily Injury openings. shall not be Scaffolding
Opening / -Ensure install hard barricade for any opening. certified safe Foreman
Incomplete - Any incomplete and unprotected opening or edges of to use unless, - Scaffold
Scaffold scaffold structure whereby the risk of falling is high, immediate the efforts to Inspector
member 3 D H rectification is required. 3 C M minimize or - Scaffolder
eliminate any - Scaffolder
possible Assistant
opening or
exposed edges
have been
made.
4.5. Working on 4.5.1. - Slip, trip and - Ensure proper access (platform or stairs) are made available - Remind - Site Supervisor
scaffolding and Improper fall for safe access and egress to and from the work location. workers on - Workers
Permanent access way - Do not climb from out from scaffold and permanent WAH safety
Platform platform. during Pre-Task
3 C M 2 C L
- Practice “3-Point Contact” whenever accessing work area Tool Box Talk
using ladder. -Line of fire to
-Do not use Yellow rubber boot when climb on the ladder and be highlighted.
scaffold working platform.
4.5.2. - Bodily injury - Ensure scaffold platforms are erected, modified and - Scaffold shall - Site Supervisor
Improper - Slip, trip and dismantled by trained and competent scaffolders. be used as per - Scaffolding
working fall - Scaffold platforms are to be inspected and tagged “Green- intended Inspector
platform - Fatality Safe to Use Tag” before occupation. design, - Scaffolders
(Scaffolding) - Illegal modification is strictly prohibited Scaffolding - Workers
- Scaffold design and calculation to submit to HQC Scaffold supervisors are
Focal Person for final approval prior to on-site erection. to be consulted
4 C H 3 C M for any
additional
purposes such
as material
receiving
platform,
anchorage
point, etc.
4.5.3. - Bodily injury - Ensure workers are WAH trained prior to any work activity. - Site Supervisor
Improper - Slip, trip and - Apply 100% Tie Off whenever working or moving around - Workers
body fall 3 C M elevated work location or whenever exposed to the risk of 2 C L
positioning. falling off.

4.5.4. Loose - Bodily injury 3 C M - Materials and tools are to be kept neatly in proper receptacle 2 C L - Never store - Site Supervisor
material at - Falling object or tool’s bag. any excess - Workers
elevated work - Tools lanyard are to used whenever handling handheld material at
location. working tools at elevated work location. elevated work
- Potential drop zones are to be barricaded with warning platform.
signage posted as to prevent accidental entry.
4.6 Install 4.6.1 Fire -Burn Injury. 3 C L -Barricade and put signage to prevent unauthorized entry. 2 B L -Work
temporary Hazard. -Property -Fire extinguisher to be available on site at all time. Supervisor.
brackets/shim damage. -No storage of combustible/flammable materials in close
on shell plate proximity of hot work area.

4.6.2 -Eye & Hand / 3 C M -To wear face shield in addition to eye / face protection. 1 B L -Work
Sparks / face injury. -To wear Welder hand glove/Leather hand glove/half Supervisor.
Metal leather hand glove. -Fitter.
splinters / -Correct rating of disc against grinding -Semi skill.
Arc rays. Machine requirement.
-Hand Grinding Guards and handle in place.

4.6.3 Flying -Eye injury. 2 B L -Use PPE (Safety Glass / Face Shield). 1 B L -Workers.
debris

4.7 Welding of 4.7.1 Fire -Burn Injury. 3 C M -Barricade and put signage to prevent unauthorized. 2 B L -Work
shell plate Hazard. -Property -Keep clear all combustible / flammable material in close Supervisor.
damage. proximity of hot work area. -Work Foreman.
-Fire extinguisher to be available on site at all time.

4.7.2 Hot -Hand Injuries 2 D M -Wear semi leather glove. 1 D L -Workers.

surface

4.7.3 Fumes -Sickness 2 B L -Where possible to wear N95 dust mask. 1 A L -Work
-To work upward wind direction. Supervisor.
-Workers.

4.7.4 -Eye & hand 2 D M -To wear face-shield in addition to eye / face protection. 1 C L -Work
Sparks / injury. -To wear welder hand glove/ leather glove or half leather Supervisor.
Metal hand glove. -Work Foreman.
splinters / -Correct rating of disc against grinding machine
Arc rays. requirement.
-Guards of grinder in place.

4.7.5 Hit by -Eye & Face 2 C L -Wear face shield while doing cutting or grinding work. 1 B L -Work
flying injury. -Cover and segregated the area with thick canvas to Supervisor.
particles. control the flying particles. -Work Foreman
-Apron shall be provided to welders to avoid sparks
infiltration and bodily contact (apply only for gauging
activities and overhead welding).
 4.7.6 Noise -Ear drum 3 B L -To wear ear plug. 3 A L -Work
Injury -Hearing protection required signage to be displayed at Supervisor.
entrance and also surrounding the gauging activities. -Work Foreman

4.7.7 Pinch -Hand injury 2 D M -Do not place fingers/ body part in between object/ 1 C L -Work
point material that have the potential to move and creating Supervisor.
pinch point. -Work Foreman.
-To wear semi leather glove.

-To ensure welding /electrical cable with correct color

4.7.8 -Injuries/ shock. 4 B M coding and route according to avoid tripping hazards. 3 A L -To practices -Work
Electrical -Fatality. -To use correct size cable and verified connection. proper cable Supervisor.
shock and -Ensure electrical/welding cable is not exposed to wet management. -Electrician.
fire from ground condition.
welding
cable.

-Full body harness to be worn and 100% tie off when

4.7.9 Fall -Injury to 4 C H working at elevated area. 2 B L -Work
from height. workers. -Confirm secure all scaffolding fittings and planks or metal Supervisor.
-Body injury. deck. -Work Foreman.
-Fatality. -Confirm good health condition at TBM.
-Manage tag system for scaffolding.

-Valid PTW.
5. Erection of 5.1 Lifting top, 5.1.1 Crane -Property 4 C H -Lifting plan to be developed by lifting supervisor and 2 C L -Work
Roof roof structure topple. damage. approved. Supervisor.
Structure, and roof -Body injury. -Make sure operator competent register with DOSH and -Lifting
Roof Plate plates. -Fatality. competencies license valid. Supervisor.
-Ensure ground floor had been stabilized for crane out
rigger are fully extended.
-Laying steel plated or as padding for
crane outrigger.
-Crane/Boom truck must be inspected before working by
crane operator.
-Do not lift over the crane/boom truck capacity.
-Crane to be park 2 meter from edge.
-Do not by pass the limit switch.
-Barricade the working area to prevent unauthorized entry
with signage are display.
 5.1.2 Caught -Fatality. 4 C H -Blow whistle and crane horn to clear the people. 2 B L -Rigger and -Lifting
in between. -Body Injury. -Rigger to hold tag line for control load. signalman Supervisor.
(Falling shell -Hand injury. -Signalman to monitor the swing / movement load. keep safe -Work
plate). -Property and -Make sure temporary bracing, wedge and strong back distance Supervisor.
equipment already install properly / welding before release the lifting approx. 2.5 -Lifting crew.
damage. material to avoid material fall down. meter.

5.2 Fit up and 5.2.1 Hit by -Injury to 2 C L -During using hammer keep away from hitting area. 2 C L -use tool -Work
assemble roof tools workers. -Prior to use check damage of hammer. lanyard Supervisor.
structure and -Keep out underneath of hitting area. -Work Foreman.
top roof plates. -Ensure all access way clear from fit up tools and
equipment.

5.2.2 falling -Injury to 2 C L -During using hammer keep away from potential drop 2 C L -Work
object / workers. object example openings. Supervisor.
flying object - use tool lanyard to avoid hammer from fall. -Work Foreman.
-Prior to use check damage of hammer.
- After use the tools ensure all tools put in tool bags

5.3 Installation 5.3.1 Trip -injury to 2 C L -During installation the roof top make sure all manhole are 2 C L -Work
top angle, roof and fall, workers closed and barricaded. Supervisor.
column, roof falling object. -If have any nozzle protruding at floor ensure use soft -Work Foreman.
structure, roof barricade to workers seen.
plates and -ensure the access way must have handrails, toeboards
floating roof. and already inspected.
-ensure all material not blocking in walkways area.
-ensure if any bolt and nuts must put in one case to avoid
falling objects.
6.0. 6.1.Lifting of 6.1.1.Improp - Crane topple - Ensure crane is positioned on a rigid and even ground - Conduct - Lifting
Installation of handrails and er crane surface. visual and supervisor
handrail and ladders positioning - Property - Use steel plate as padding for crane outrigger.(minimum function pre- - Lifting Crew
ladders damage 1.2m x 1.2m x 1inch) lift crane - Operator
- Do not by pass the limit switch. inspection.
- Bodily injury 3 C M
- Ensure lifting activities are executed as per approved 2 B L -Lifting
lifting plans and lifting certificates. supervisor to
supervise
lifting works
full time

6.1.2 - Falling Object 3 C M - Establish practical means of communication (walkie- 2 B L - Lifting - Lifting
Improper talkie) hazards are to supervisor
Lifting - Bodily Injury - Use tag lines to control the load be highlighted - Lifting Crew
Method - Operator to follow the signal of the designated signal in TBM. - Operator
man.
- Use competence rigger and lifting supervisor - To check
 - Barricade work area and post warning signage to avoid whether all
unauthorized entry personal
- Ensure lifting activities are executed as per approved (crane
lifting plans and lifting certificates. operator,
rigger, and
lifting
supervisor)
6.1.3.Uncont - Crushed, - Establish full time communication between operator and - Full time - Site supervisor
rolled caught in signal man. supervision by - Lifting crew
/Swinging between - Keep hands or any body parts free from the load and any lifting
load possible crushing point. supervisor
4 D H - Operator to wait for and confirm the signal before 3 B L
moving the load.
- Minimise direct load handling, Use tag lines of sufficient
length to control load whenever possible.
- Suspend activity immediately
6.2. Fit up of 6.2.1 Fire -Barricade and put signage to prevent unauthorized.
external Hazard. -Burn Injury. 3 C M -Keep clear all combustible / flammable material in close 2 B L -Work
handrail and -Property proximity of hot work area. Supervisor.
ladder damage. -Fire extinguisher to be available on site at all time. -Work Foreman.

6.2.2 Hot
surface -Hand Injuries 2 D M -Wear semi leather glove. 1 D L -Workers.

6.2.3 Fumes
-Sickness 2 B L -Where possible to wear N95 dust mask. 1 A L -Work
-To work upward wind direction. Supervisor.
-Workers.
6.2.4
Sparks / -Eye & hand 2 D M -To wear face-shield in addition to eye / face protection. 1 C L -Work
Metal injury. -To wear welder hand glove/ leather glove or half leather Supervisor.
splinters / hand glove. -Work Foreman.
Arc rays. -Correct rating of disc against grinding machine
requirement.
-Guards of grinder in place.

7.0. Confined 7.1. Accessing 7.1.1. - Health effect 4 B M - Ensure Gas test has been conducted by competent AGT 3 B L - Follow - Entry supervisor
Space Entry Confined Space Oxygen - Fatality and verified as safe prior to enter Confined Space entry Malaysia’s - AGT
deficiency / only. Confined - AESP
hazardous - Ensure has been ventilated sufficiently (Continuous Space COP - ERT
atmosphere ventilation). - Notify client
- Ensure all personnel are AESP trained HSE whenever
- Stand-by person shall manned the entrance point at all executing
time during occupancy. Confined
- Ensure Specific Confined Space emergency rescue plan Space activity.
has been established, reviewed and approved prior to - Confined
entry. Space
- ERT to stand-by within the vicinity for immediate Entry/Exit log
deployment in the event of an emergency. and entree ID
- Ensure emergency rescue equipment as per approved pass shall be
ERP are in place adjacent to confined space work activity. maintained
- Establish practicable means of communication (Example: and displayed
 walkie-talkie). at the entry
- Ventilation shall comply with the approved ventilation and exit point
plan. at all time
- Provide workers with compatible PPE (dust mask, gloves, during
body harness, etc.). occupancy.
- Continuous atmospheric monitoring (using portable gas -Confined
detector) during occupancy only for Confined Space Entry Space Caution
only. signage shall
- Ensure all personnel undergo Confined Space OHD be displayed
medical check-up. clearly.
- Fill in health declaration form prior to entry.
7.1.2. - Trip and Fall - Prior to actual work commencement, ensure proper - Entry
Improper access platform/stairs are made available for safe access Supervisor
access way and egress into equipment (confined space / controlled - AESP
3 B L space). 2 B L
- Apply 3-point contact when accessing work area using
ladder.
7.1.3. - Bodily injury - Ensure proper working platforms are erected and -Do not allow - Entry
Improper inspected by competent personnel. entry into Supervisor
access/ - Slip, trip and - Ensure platforms are inspected prior to work partially - AESP
working fall commencement. erected - Scaffolders /
platform 3 B L - Ensure workers are W.A.H and AESP trained, prior to 2 B L scaffold Scaffold
(Scaffolding) work commencement. platform for Inspector (AESP)
– Fall from - Unused materials are to be taken out from confined non-essential
height space. personnel.

7.1.4. - Bodily injury - Apply 100% tie off whenever working at elevated work - Entry supervisor
Improper area. - AESP
working at - Ensure workers are W.A.H trained, prior to work
height 3 B L commencement. 2 B L
method –
Fall from
height.
7.1.5. - Bodily injury - Material and tools are to be kept inside tools bag and - Entry
Material tool’s lanyard when in use. Supervisor
/Tools falling 3 B L 2 B L - AESP
from height
7.1.6. Poor - Trip, Slip 3 B L - Provide sufficient lighting (As per CLIENT requirement) 2 B L - Maintain - Entry supervisor
visibility - Bodily Injury within confined space, including access way. (100 LUX). good - AESP
(Insufficient - Property - Only Clear Safety glasses are allowed when working housekeeping
natural Damage inside confined space. around work
lighting) area and
access way
are to be kept
clear of any
obstruction at
all time.
7.2. Cold Work 7.2.1 Pinch - Hand and - Keep hands free from any pinch point. - Pinch point - Entry supervisor
(Bolt Point finger injury. - Thick cloth type gloves to be provided and worn. area to be - AESP
Tightening, - Plan work as to avoid rushing. highlighted in
Manual TBM.
Handling, 3 C M 2 B L
material
installation,
etc.)

7.2.2. - Bodily injury - Visually inspect tools condition prior to use. - Entry supervisor
Defective - Damage to - No makeshift tools are allowed to be used inside - AESP
tools/equipm property 3 C M confined space. 2 B L
ent. - Environmental
effect.

7.3. Hot Work 7.3.1 - Electrical Fire - Remove any unrelated flammable material prior to work - Ensure only - Entry supervisor
(welding/ Defective - Bodily injury commencement. experienced - AESP
/grinding) cable, - Property - Install fire protection (partition canvas/fire blanket. worker are - Fire Watcher
**Only when uncontained damage - Functioning and BOMBA inspected fire extinguisher to be allowed to (AESP)
deemed spark. 3 C M in place. 2 B L carry out hot
unavoidable - Assign a full-time trained fire watcher work
-Full time gas monitoring to be carried out. (Example:
Welding.)

7.3.2. - Fire - Remove any unrelated flammable material prior to work - Entry supervisor
Presence of - Property commencement. - AESP
combustible damage - Install fire protection (partition canvas/fire blanket. - Fire Watcher
material - Functioning and BOMBA inspected fire extinguisher to be (AESP)
adjacent to 3 C M in place. 2 B L
hot work
area.

7.3.3. - Electrocution - Ensure all tool are of approved type (safe for confined - Use - Entry supervisor
Defective / - Bodily injury space works and inspected by HQC’s inspector) compatible - AESP
Substandard - Damage to - User shall carry out visual inspection prior to usage to and approved - Fire Watcher
tools and property ensure tools/equipment are in good working condition and materials (AESP)
equipment. monthly inspection conducted. (grinding
-Whenever applicable carry out inspection as per discs, welding
equipment inspection checklist prior to operating. rod, cutting
2 C L - Provide spill tray (for fuel operated equipment.) 1 B L disc, etc.)
- Provide fire extinguisher (for fuel operated equipment.) - No fuel
operated
equipment
shall be
allowed into
confined
space.
7.3.4. Noise - Auditory - Provide workers with suitable earplug - Entry
effects - Educate workers on hearing preservation and the effects Supervisor
2 C L 1 B L
of prolonged exposure to noise. - AESP

7.3.5. Flying - Bodily injury 2 D M - Equip workers with face protection (face shield) 1 C L - Ensure - Entry
particle/dust - Health effect - Provide workers with respiratory protection. confined Supervisor
 space are - AESP
sufficiently
ventilated as
to avoid
accumulation
of dust inside
confined
space.
7.4. Working at 7.4.1. - Serious Bodily - Working hand tools are to be secured using tool’s - Entry
height inside Material injury lanyard. Supervisor
confined space /Tools falling - Falling object - No loose material to be left unattended on platform. - AESP
from height - To provide tool’s bag for storage of unused tools at
3 B L elevated work area. 2 B L
- Avoid overlapping work activity inside confined space
whenever possible.

7.4.2.Falling - Serious Bodily - Attend HQC’s WAH training. - Highlight in - Entry

from height injury - Provide workers with full double lanyard body Harness. the TBM on Supervisor
- Fatality - Ensure rigid anchorage point for snap hook established the risk of - AESP
and apply 100% tie Off falling during
4 B M 3 B L WAH

7.5. Night 7.5.1. Poor - Trip, Slip - Obtain valid Extended Hours / Overtime permit - Conduct - Site supervisor
Work visibility - Bodily Injury - Provide sufficient lighting (As per CLIENT requirement) TBM for Night - Workers
(Blind Spots) - Property surrounding work area, including access and egress into Work Crew to
Damage confined Space. (50 lux) remind on
- Ensure all work crew are using clothing with reflectors or hazards
high visibility vest. during night
- To comply with HQC FATIGUE MANAGEMENT work inside
PROCEDURE. confined
- Established food and transport for workers. space.
3 B L - Provide proper eating shelter. 2 B L - Maintain
good
housekeeping
around work
area and
access way
are to be kept
clear of any
obstruction at
all time.
7.5.2. - Fatigue - Implement work rotation. - Comply with - Site supervisor
Prolonged - Ensure sufficient resting time allowed. approved - Workers
working Fatigue
hours 3 B L 2 B L Management
Program
 7.5.3. - Bodily Injury - Ensure confined space is sufficiently lit prior to work - Highlight - Site supervisor
Biological commencement. biological - Workers
Hazards - Assess work area for any presence of biological hazards. hazards - SSS
3 B L - Remove any unused material inside confined space as to 2 B L during night
eliminate any possible breeding ground for hazardous TBM.
biological hazards.
8.0. Painting 8.1. Painting 8.1.1 Dust / Health hazard / -Safe work practice - To follow - Site Supervisor
Activity and Power Noise Hearing loss / -PPE. 100% PPE’s. - Workers
Tool, surface Irritation to - Wear Dust Mask or respirator.
Preparation. eyes 3 C M -Wear ear plug / safety glass. 2 C L

8.1.2 Nausea, Blind -Supervision -Emergency - Site Supervisor

Inhalation (eye), skin -Safe work practice Response - Workers
eyes or skin irritation - -PPE -Wear respirator protective clothing’s /wear gloves Procedure
contact with Health hazard must be
3 C M 2 B L
thinner or Followed.
paint. -Rectification
Technique
must clarified.
8.1.3 Sharp Scratches, Cuts -Supervision - To follow - Site Supervisor
Edges -Safe work practice 100% PPE’s. - Workers
(power -PPE -Wear respirator protective clothing’s /wear gloves
brush) 3 C M 2 C L

8.1.4 Fall Body Injury -Supervision - To take extra - Site Supervisor

from height, -Safe work practice care while - Workers
falling object. -Use tool bag/ provide bag Material
3 C M -Barricade work area with warning tape 2 B L Handling.
-Display signage
-PPE Wear Body Harness with double lanyard and 100% tie
off.
8.1.5 -Safe work practice. - To Have a - Site Supervisor
Slips/trips/fal -Adhered Safe Work practice. Proper Access - Workers
ls on uneven, Minor bodily -Safety assessment of work site condition. & Aggress.
elevated injury 3 C M -Wear Safety shoes, safety helmet, Safety glass. 2 B L - To handle
piping with care.
surface/grou
nd
8.1.6 Burns to -Supervision - To handle - Site Supervisor
Fire/Explosio body /skin -Safe work practice with care. - Workers
n -Fire extinguisher on standby.
3 C M 2 C L
 8.1.7 Minor bodily -Supervision - To follow - Site Supervisor
Strike injury -Safety assessment of work site condition 100% PPE’s - Workers
against / -Wear Safety shoes, safety helmet, Safety glass. - Adhered
by 3 C M 2 B L Safe Work
objects practice

9.0. 9.1. Sweep 9.1.1. Pinch - Hand and - Be vigilant. - - Site Supervisor
Housekeeping material Point. finger injury. - Wear a hand glove that design for the work task. Housekeeping - Workers
stacking and work to be
etc. 2 B L 1 B L done after
finish daily
job.

9.1.2. - Muscle strain. - Use Buddy system as help of friend or use machinery. - Use - Site Supervisor
Ergonomic. - Body fatigue. mechanical - Workers
- Back pain. 2 D M 1 C L lifting
whenever
required.
9.1.3. Sharp - Hands and - Wear proper PPE. - Visual - Site Supervisor
edge. fingers injuries. - Secure protection for sharp edge materials. inspection to - Workers
2 D M - Remove the sharp edge (If possible). 1 C L be done by
daily basis.