PILOT CRUSHTEC INTERNATIONAL (PTY) LTD

P O BOX 30032, JET PARK, 1469, SOUTH AFRICA

TEL: +27 11 842 5600 FAX: +27 11 842 5610
technical@pilotcrushtec.com / helpdesk@pilotcrushtec.com / www.pilotcrushtec.com

Table of Contents - MC1000 Conveyor

Description Page
9M Main Assembly 246

9M Tail Section Assembly 247

11M Main Assembly 248

11M Tail Section Assembly 250

Drive Frame Assembly (9.2KW Upto SN 1402) 251

Drive Frame Assembly (15KW Drive Upto SN 4042) 252

Drive Frame Assembly (15KW SN 4044 Onwards) 253

Drive Drum Assembly (15KW SN 4044 Onwards) 254

Drive Drum Assembly (15KW Drive Upto SN 4042) 255

Front Support Assembly 256

Guards with Clamps & Skirting LHS 257

Guards with Clamps & Skirting RHS 258

Idler Assembly 259

Rear Feedboot Assembly 260

Tandem Drive Assembly (SN 1018 Only) 261

 SPARE PARTS CATALOGUE

11
2
16

13
4

12
10
14
1
15

3
6
7

POS CODE DESCRIPTION QTY NOTE

1 MC10-35-150 TAIL SECTION FRAME 1
2 MC10-40-150 DRIVE SECTION WELDING ASSEMBLY 1
2 MC10-40-505 DRIVE DRUM 1
2 MC10-43-500 DRIVE DRUM ASSEMBLY 1
3 MC10-11-150 REAR SUPPORTS WELD ASSEMBLY 1
5 MC10-30-500 REAR FEED BOOT ASSEMBLY 1
6 MC10-34-150 REAR BOTTOM GUARD 1
7 MC10-33-150 REAR GUARD 1
8 MC10-00-075 MAIN GUARD SECTION W/ASSY 1
9 MC10-00-075 MAIN GUARD SECTION W/ASSY 1
10 MC10-00-050 WEDGE WELD ASSEMBLY 2
11 MC10-60-250 LOWER GUARD 1
12 MC10-00-003 SWIVEL PIN 2
13 MC10-00-005 REAR GUARD LHS 1
14 MC10-00-004 REAR GUARD RHS 1
15 MC10-40-001 NIP GUARD 3
16 00-10-948 PIG TAIL M10 8 160 LONG x 1.5 TURN GALVANISED
16 BE1-01-026 TRIP SWITCH 16
16 BM1-05-010 STEEL WIRE ROPE FIBRE CORE 6x19 4 mm-6mm PVC 22 22M
16 BM1-05-011 CROSBY CLAMP 5mm COMPLETE 4
16 TRIP LINE KIT TRIP LINE SIDE MOUNTED ASSY KIT 1

MC1000 Conveyor 9M Main Assembly Pag. 246

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

11

3
1

12

9
8
7 10
5 6
4

Pos Code Description QTY

1 MC10-35-150 TAIL SECTION FRAME 1
3 MC10-30-250 TENSIONER 2
4 BM1-13-026 PILLOW BLOCK - BEARING 2
5 MC10-30-450 TAIL DRUM WELDMENT 1
6 MC10-30-301 SCRAPER PLATE 1
7 MC10-30-302 SCRAPER RUBBER 1
8 MC10-30-303 CLAMP PLATE 2
9 19.25.1119 RETURN IDLER 2
10 12.08.0002 M8 U BOLT C/W NUTS AND WASHERS 4
11 20.20.2037 IMPACT BAR (CURRENT VERSION) 14
12 00-16-970 M16 SQUARE HEAD BOLT 42
13 BE1-01-026 TRIP SWITCH 2

MC1000 Conveyor 9M Tail Section Assembly Pag. 247

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

11
5
2
15
13
12

7
4
10
1
14
3
15
6

POS CODE DESCRIPTION QTY NOTE

1 MC10-30-150 TAIL SECTION ASSEMBLY 1
2 MC10-40-150 DRIVE SECTION WELDING ASSEMBLY 1
2 TANDEM DRIVE TANDEM DRIVE SECTION ASSEMBLY 1 ONLY FOR MACHINE SN 1018
3 MC10-11-150 REAR SUPPORTS WELD ASSEMBLY 1
5 MC10-30-501 RUBBER SKIRT 1
5 MC10-30-502 SIDE SKIRT 2
5 MC10-31-500 FEED BOOT FABRICATION ASSEMBLY 1
6 MC10-34-150 REAR BOTTOM GUARD 1
7 MC10-33-150 REAR GUARD 1
8 GUARDS-CLAMPS-SKIRTS
GUARDSRHS
WITH CLAMPS & SKIRTS RHS 1
8 MC10-00-008 MAIN SIDE SKIRT 2
8 MC10-00-009 FRONT SIDE SKIRT 1
8 MC10-00-010 REAR SIDE SKIRT 1
8 MC10-00-011 FRONT SIDE SKIRT 1
8 MC10-00-012 DRIVE DRUM SKIRT 1
8 MC10-00-013 DRIVE SKIRT CLAMP 1
8 MC10-00-025 REAR GUARD RHS W/ASSY 1
8 MC10-00-075 MAIN GUARD SECTION W/ASSY 2
8 MC10-00-175 FRONT GUARD RHS W/ASSY 1
8 MC10-00-250 FRONT GUARD RHS 1
8 MC10-01-026 REAR CLAMP 1
8 MC10-01-076 MAIN CLAMP PLATE 2
8 MC10-01-151 FRONT CLAMP 1
8 MC10-01-251 FRONT CLAMP PLATE 1
9 GUARDS-CLAMPS-SKIRTS
GUARDSLHS
WITH CLAMPS & SKIRTS LHS 1
9 MC10-00-008 MAIN SIDE SKIRT 2
9 MC10-00-009 FRONT SIDE SKIRT 1

MC1000 Conveyor 11M Main Assembly Pag. 248

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

11
5
2
15
13
12

7
4
10
1
14
3
15
6

POS CODE DESCRIPTION QTY NOTE

9 MC10-00-010 REAR SIDE SKIRT 1
9 MC10-00-011 FRONT SIDE SKIRT 1
9 MC10-00-012 DRIVE DRUM SKIRT 1
9 MC10-00-013 DRIVE SKIRT CLAMP 1
9 MC10-00-075 MAIN GUARD SECTION W/ASSY 2
9 MC10-00-125 REAR GUARD LHS W/ASSY 1
9 MC10-00-150 FRONT GUARD LHS W/ASSY 1
9 MC10-00-275 FRONT GUARD LHS 1
9 MC10-01-026 REAR CLAMP 1
9 MC10-01-076 MAIN CLAMP PLATE 2
9 MC10-01-151 FRONT CLAMP 1
9 MC10-01-251 FRONT CLAMP PLATE 1
10 MC10-00-050 WEDGE WELD ASSEMBLY 2
11 MC10-60-250 LOWER GUARD 1
12 MC10-00-003 SWIVEL PIN 2
13 MC10-00-005 REAR GUARD LHS 1
14 MC10-00-004 REAR GUARD RHS 1
15 MC10-40-001 NIP GUARD 3
15 TRIP LINE-ASSY KIT
TRIP LINE SIDE MOUNTED ASSY KIT 1
16 20.20.2037 IMPACT BAR (CURRENT VERSION) 14
16 BM1-15-003 IMPACT ROLLERS (EARLIER VERSION) 9
17 19.22.0000 ROLLER CLIP 18

MC1000 Conveyor 11M Main Assembly Pag. 249

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

11

4
1
12
10

8 9
5
7
6

Pos Code Description QTY

1 MC10-30-150 TAIL SECTION ASSEMBLY 1
3 MC10-30-250 TENSIONER 2
4 BM1-13-026 PILLOW BLOCK - BEARING 2
5 MC10-30-450 TAIL DRUM WELDMENT 1
6 MC10-30-301 SCRAPER PLATE 1
7 MC10-30-302 SCRAPER RUBBER 1
8 MC10-30-303 CLAMP PLATE 2
9 19.25.1119 RETURN IDLER 2
10 12.08.0002 M8 U BOLT C/W NUTS AND WASHERS 4
11 20.20.2037 IMPACT BAR (CURRENT VERSION) 14
12 00-16-970 M16 SQUARE HEAD BOLT 42
13 BE1-01-026 TRIP SWITCH 2

MC1000 Conveyor 11M Tail Section Assembly Pag. 250

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

12
13
11 2

14

15
5
4

16
8
7

10
9
1

POS CODE DESCRIPTION QTY NOTE

1 MC10-40-150 DRIVE SECTION WELDING ASSEMBLY 1
2 MC10-40-505 DRIVE DRUM 1
3 BM1-07-016 WORM GEARBOX 1 FOR 9.2KW DRIVE ONLY UP TO AND INCLUDING CONVEYORS SERIAL NUMBER 14002
4 MC10-41-150 TORQUE ARM 1
6 MC10-40-350 SCRAPER WELD ASSEMBLY 1
7 MC10-40-301 SCRAPER BLADE 1
8 MC10-40-302 SCRAPER CLAMP 1
9 19.25.1119 RETURN IDLER 1
10 12.08.0002 M8 U BOLT C/W NUTS AND WASHERS 2
11 BM1-13-026 PILLOW BLOCK - BEARING 2
12 MC10-40-501 DRIVE SHAFT 1
12 MC10-40-503 BRASS NUT 1
13 BM1-18-007 LOCKING ELEMENT GLA16 2
14 MC10-40-504 KEY 14X9 1
15 MC10-40-503 BRASS NUT 1
16 BE1-07-017 ELECTRIC MOTOR 9.2kW 380V 4P B35 1
16 BE1-07-037 ELECTRIC MOTOR 9.2kW 525V 4P B35 1 OPTION

MC1000 Conveyor Drive Frame Assembly (9.2KW Upto SN 1402) Pag. 251
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

11 14
6
2
14
11
8 13
5
16
17
18

19

7
4
3
12
9
10
15
1

POS CODE DESCRIPTION QTY NOTE

1 MC10-40-150 DRIVE SECTION WELDING ASSEMBLY 1
3 BM1-07-037 GEARBOX 1 SUPPLIED WITH TIB-1125
4 MC10-42-150 TORQUE ARM 1
6 MC10-40-450 SCRAPER MOUNT LHS 1
7 MC10-40-425 SCRAPER MOUNT RHS 1
8 TT1-420-450 TENSIONER 2
9 19.25.1119 RETURN IDLER 1
10 12.08.0002 M8 U BOLT C/W NUTS AND WASHERS 2
11 BM1-13-104 FLANGE BEARING 2
12 BE1-07-034 ELECTRIC MOTOR 15 kW 380VAC 1
12 BE1-07-069 ELECTRIC MOTOR 15kW 525V 4P B35 1
13 MC10-41-002 ANTI-LOOSE WASHER 1
14 BM1-31-005 CIRCLIP (70 SHAFT) 2
15 MC10-40-650 SWIVEL HINGE 2
16 MC10-40-401 SCRAPER SUPPORT TUBE 1
17 BM1-14-002 SCRAPER TRACK 1
18 BM1-14-001 SCRAPER BLADE 7
19 BM1-07-042 COVER SAFETY 1

MC1000 Conveyor Drive Frame Assembly (15KW Drive Upto SN 4042) Pag. 252
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

6 8
16
14

11

15

2 15

5
16

11
17
3
1

12
4
9

10

13

POS CODE DESCRIPTION QTY NOTE

1 MC10-40-150 DRIVE SECTION WELDING ASSEMBLY 1
3 BM1-07-037 GEARBOX 1 SUPPLIED WITH TIB-1125
4 MC10-44-150 TORQUE ARM (ELECTRIC DRIVE) 1
6 MC10-40-450 SCRAPER MOUNT LHS 1
7 MC10-40-425 SCRAPER MOUNT RHS 1
8 TT1-420-450 TENSIONER 2
9 19.25.1119 RETURN IDLER 1
10 12.08.0002 M8 U BOLT C/W NUTS AND WASHERS 2
11 BM1-13-104 FLANGE BEARING 2
12 BE1-07-034 ELECTRIC MOTOR 15 kW 380VAC 1
12 BE1-07-069 ELECTRIC MOTOR 15kW 525V 4P B35 1
13 MC10-40-650 SWIVEL HINGE 2
14 MC10-40-401 SCRAPER SUPPORT TUBE 1
15 BM1-14-002 SCRAPER TRACK 1
16 BM1-14-001 SCRAPER BLADE 7
17 BM1-07-042 COVER SAFETY 1

MC1000 Conveyor Drive Frame Assembly (15KW SN 4044 Onwards) Pag. 253
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

Pos Code Description QTY

1 MC10-41-600 DRIVE DRUM 1
2 MC10-43-200 SHAFT AND WASHER ASSEMBLY (COMPLETE) 1
3 BM1-18-017 LOCKING ELEMENT 2

MC1000 Conveyor Drive Drum Assembly (15KW SN 4044 Onwards) Pag. 254
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

3
1

Pos Code Description QTY

0 MC10-41-500 DRIVE DRUM ASSEMBLY (COMPLETE) 1
1 MC10-41-200 SHAFT AND NUT ASSEMBLY 1
2 MC10-41-600 DRIVE DRUM 1
3 BM1-18-017 LOCKING ELEMENT 2

MC1000 Conveyor Drive Drum Assembly (15KW Drive Upto SN 4042) Pag. 255
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

Pos Code Description QTY

1 MC10-20-150 BASE PLATE WELD ASSEMBLY 1
2 MC10-20-550 REAR SUPPORT WELD ASSEMBLY 1
3 MC10-20-550 REAR SUPPORT WELD ASSEMBLY 1

MC1000 Conveyor Front Support Assembly Pag. 256

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

12
11

6 13
5
14

4
10

8
7
9
3
6
5

2
1

Pos Code Description QTY

1 MC10-00-075 MAIN GUARD SECTION W/ASSY 2
2 MC10-00-125 REAR GUARD LHS W/ASSY 1
3 MC10-00-150 FRONT GUARD LHS W/ASSY 1
4 MC10-00-275 FRONT GUARD LHS 1
5 MC10-00-008 MAIN SIDE SKIRT 2
6 MC10-01-076 MAIN CLAMP PLATE 2
7 MC10-00-010 REAR SIDE SKIRT 1
8 MC10-01-026 REAR CLAMP 1
9 MC10-00-009 FRONT SIDE SKIRT 1
10 MC10-01-151 FRONT CLAMP 1
11 MC10-00-011 FRONT SIDE SKIRT 1
12 MC10-01-251 FRONT CLAMP PLATE 1
13 MC10-00-012 DRIVE DRUM SKIRT 1
14 MC10-00-013 DRIVE SKIRT CLAMP 1

MC1000 Conveyor Guards with Clamps & Skirting LHS Pag. 257
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

14
11
12
13

5
6
4
10
9

7
8
3
5
2

6 1

Pos Code Description QTY

1 MC10-00-075 MAIN GUARD SECTION W/ASSY 2
2 MC10-00-025 REAR GUARD RHS W/ASSY 1
3 MC10-00-175 FRONT GUARD RHS W/ASSY 1
4 MC10-00-250 FRONT GUARD RHS 1
5 MC10-01-076 MAIN CLAMP PLATE 2
6 MC10-00-008 MAIN SIDE SKIRT 2
7 MC10-01-026 REAR CLAMP 1
8 MC10-00-010 REAR SIDE SKIRT 1
9 MC10-01-151 FRONT CLAMP 1
10 MC10-00-009 FRONT SIDE SKIRT 1
11 MC10-01-251 FRONT CLAMP PLATE 1
12 MC10-00-011 FRONT SIDE SKIRT 1
13 MC10-00-012 DRIVE DRUM SKIRT 1
14 MC10-00-013 DRIVE SKIRT CLAMP 1

MC1000 Conveyor Guards with Clamps & Skirting RHS Pag. 258
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

3
2
6
3

4
1 5

Pos Code Description QTY

1 19.22.0789 BASE PLATE ASSEMBLY 1
2 MC10-30-001 CENTRE ROLLER 1
3 19.22.4020 WING ROLLER (G) 2
4 12.08.0002 M8 U BOLT C/W NUTS AND WASHERS 2
5 12.08.0001 M8 L BOLT C/W AND WASHERS 2
6 19.22.0000 ROLLER CLIP 2

MC1000 Conveyor Idler Assembly Pag. 259

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

Pos Code Description QTY

1 MC10-31-500 FEED BOOT FABRICATION ASSEMBLY 1
2 MC10-30-501 RUBBER SKIRT 1
3 MC10-30-502 SIDE SKIRT 2

MC1000 Conveyor Rear Feedboot Assembly Pag. 260

PILOT CRUSHTEC INTERNATIONAL (PTY) LTD
 SPARE PARTS CATALOGUE

12
12
11
11 13
13
22
14
14

5
15
15

3
16
16
88
7
7

66
10
10

9
9
1

POS CODE DESCRIPTION QTY NOTE

1 MC10-40-150 DRIVE SECTION WELDING ASSEMBLY 1
2 MC10-40-505 DRIVE DRUM 1
3 BM1-07-029 WORM GEARBOX 2 (TANDEM DRIVE CONVEYOR ONLY SN 1018)
4 MC10-41-150 TORQUE ARM 1
6 MC10-40-350 SCRAPER WELD ASSEMBLY 1
7 MC10-40-301 SCRAPER BLADE 1
8 MC10-40-302 SCRAPER CLAMP 1
9 19.25.1119 RETURN IDLER 1
10 12.08.0002 M8 U BOLT C/W NUTS AND WASHERS 2
11 BM1-13-026 PILLOW BLOCK - BEARING 2
12 MC10-40-506 SPECIAL DRIVE SHAFT (TANDEM SHAFT) 1
13 BM1-18-007 LOCKING ELEMENT GLA16 2
14 MC10-40-504 KEY 14X9 1
15 MC10-40-503 BRASS NUT 1
16 BE1-07-017 ELECTRIC MOTOR 9.2kW 380V 4P B35 2
16 BE1-07-037 ELECTRIC MOTOR 9.2kW 525V 4P B35 2 OPTION

MC1000 Conveyor Tandem Drive Assembly (SN 1018 Only) Pag. 261
PILOT CRUSHTEC INTERNATIONAL (PTY) LTD