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CHINA HARBOUR ENGINEERING COMPANY LIMITED

Construction of Surface
Water Treatment Plant and CQCP-Method Statement
Impounding Reservoir 03e-Concrete Work method
CONTRACT No. KWASA / KWSP / statement-Measurement
ICB-02

Date:2016.02.09 Revision:02

CQCP-MS-03e
Concrete Work method statement-Measurement

CONTENTS
Materials
Machinery & Equipment
Manpower
Procedure
Safety Management and Control
Quality control
Measurement control
(For measurement)

Prepared By Reviewed By Approved By


Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

1. Materials(not used)

2. Machinery & Equipment

1) Steel Measuring Tape


2) Calculator.
3) Total-Station and Auto-Level Machine(see pictures below)

4) Steel rule

5) Computer Auto-CAD software (if applicable)

3. Manpower

1) Contractor’s QCE
2) Resident Engineer’s supervisor
3) Laboratory staff
4) Surveyor staff
5) Assistant (Labour)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

4. Procedure

1) Preparation: We CHEC will submit the list of RFI in advance for concrete work inspection
and measurement.
2) Relevant support document:
 The certificate of the materials including coarse aggregate, fine aggregate, cement,
admixture and mix water.
 The constructor’s laboratory strength testing report of the sample of concrete to be
inspected.
 Mix design of the section of concrete to be inspected.
3) Inspection:
 Make sure that the concrete pouring process are in accordance with the specification.
(Reference:MS-03b)
 Make sure that the sampling procedure and curing of samples are in accordance with
the specification.(Reference:MS-03c, MS-03d)
 Make sure that the quality, level, size of the concrete are in accordance with the
relevant shop drawings.
 The quality of Cast-in place concrete or concrete under water.
4) Finish the check list, measurement sheet form and survey form of the section of concrete to
be inspected.

5. Safety Management and Control

Safety precaution should comply with the contractor’s project safety plan.
NOTE: Contractor shall provide and maintain on the Site sufficient proper and efficient
lifesaving appliances. The appliances must be conspicuous and available for use at all
times. Site operators shall be conversant with the use of safety equipment and drills shall
be carried out sufficiently frequently to ensure that all necessary procedures can be
correctly observed.

6. Quality control

1) Tolerances: Unless otherwise indicated on the drawings, the tolerances of the finished 03100
1.01E
concrete with respect to the dimensions shown on the drawings shall not exceed the limits
set out in following Table.
Table MS-03e-1 Tolerances of Dimensions for Finished Concrete
items Tolerances(mm)
Overall dimensions and levels ±5
Column sizes
Beam sizes ±5
Wall sizes
Vertical line out of plumb 5mm±15mm in every 15m height

2) Designed strength(MPa):

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

Designed
NO. strength Position Remark
(MP)
1 13 Foundation blinding concrete etc.
2 15 Blinding concrete of drainage etc.
3 18 Foundation blinding concrete of footway etc.
4 21 Concrete precast block,protective slop layer concrete
etc.
5 25 Concrete cap of steel sheet piles,the pump station,sun
shield pad,beam etc.
Ramp,abutment,columns,construction joints,in Pump
6 30 well suspended slabs,cast in place piles,staircase,roof
concrete etc.
In pump well base slab,construction joints, pump well
7 35 walls,columns,in tank slab, Foundation,beams,U-type
corridor etc.

3) Measurements shall be either in SI or I-P' units as indicated, except for soft metric 01030
1.02A
measurements or as otherwise authorized. The Contractor shall be responsible for all
associated labor and materials when authorized to substitute one system of units for
another and for the final assembly and performance of the specified work and/or products.
4) For concrete that will receive additional applied floor finishes, ensure that concrete surface
finish and preparation is compatible with the accepted floor finish manufacturer's products.
Provide documentation from the floor product manufacturer that specifies the concrete
finish and preparation required for proper installation of the floor products.
5) Finish concrete surfaces in accordance with the following schedule: 03350
3.01C
 F
Table 03350-1
i
n Finish Area Applied
iDesignation
s F-1 Beams, columns, and exterior walls not exposed to liquids or view.
h
Walls, beams, and columns exposed to liquids, unless such items are to be
F-2 coated.
F
- Walls, beams, and columns exposed to view and to 1 foot below liquid level
2 F-3 or finished grade. Underside of formed floors or slabs. EXCEPTION:
Surfaces that are to be coated.
:
R F-4 Exterior and interior surfaces to be coated.
e S-1 Slabs and floors to be covered with concrete or grout.
p Slabs and floors not liquid containing.
S-2
a
Slab surfaces on which mechanical equipment moves. Slab surfaces to
i
S-3 receive sealer or hardener shall be prepared in accordance with product
r manufacturer's requirements.
Slabs and floors exposed to view,which are liquid containing, or are to
d S-4 receive crystalline waterproofing.
e
f S-5 Slabs and floors at slopes greater than 10 percent and stairs.
e E-1 Exposed edges.
c Top of walls, beams, and similar unformed surfaces.
E-2
t

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

ive concrete, remove fins, fill depressions 6 mm or deeper, and fill tie holes. Tie-hole
Repair Shall be in accordance with Section 03730.
 Finish F-3: In addition to Finish F-2, fill depressions and air holes with mortar.
Dampen surfaces and then spread a slurry consisting of one part cement and one and
one-half parts sand by damp loose volume, over the surface with clean burlap pads or
sponge rubber floats. Remove any surplus by scraping and then rubbing with clean
burlap.
 Finish F-4: Repair defective concrete, remove fins, fill depressions 2mm or deeper,
fill tie holes, remove mortar spatter, and remove bulges higher than 2mm.
 Finish S-1: Screed to grade without special finish unless otherwise shown on contract
documents. Roughen and/or apply bonding agent where shown on contract drawings.
 Finish S-2: Smooth steel trowel finish.
 Finish S-3: Steel trowel finish free from trowel marks and all irregularities.
 Finish S-4: Steel trowel finish without local depressions or high points. For liquid
containment slabs apply a light hair-broom finish. Do not use stiff bristle brooms or
brushes. Leave hair-broom lines parallel to the direction of slab drainage.
 Finish S-5: Steel trowel finish without local depressions or high points. Apply a stiff
bristle broom finish. Leave broom lines parallel lo the direction of slope drainage.
 Finish E-1: Provide 3/4 -inch chamfer on external corners of exposed concrete walls,
beams columns, equipment pads and exposed edges of construction joints. Do not
chamfer columns flush with concrete block walls.
 Finish E-2: Strike smooth and float to an F-3 or F-4 finish.
6) Concrete repair:
 Surface Defects: Do not repair defects until concrete has been inspected by the 03350
3.05
Engineer. Repair of concrete surfaces shall be in accordance with Section
03730.Repair defects including, air voids and bug holes with a nominal diameter or
depth greater than 6 mm, honeycombed areas, visible construction joints, fins, burrs,
color and texture variations and other defects as determined by the Engineer. Make
concrete repairs with a polymer modified cementitous repair mortar in accordance
with Section 03730 to produce a concrete surface uniform in color and texture and
free of all irregularities.
 Crack Repair: Shall be in accordance with Section 03730.
 Tie-hole Repair: Shall be in accordance with Section 03730.
7) Pre-forms for measurement of concrete are attached in Appendix A.
8) All relevant specifications:
 SECTION 01030: MEASUREMENTS(all)
 SECTION 03100: CONCRETE FORMWORK(only part of)
 SECTION 03350: CONCRETE FINISHES&TREATMENT(all)
 SECTION 03730: CONCRETE REPAIR(all)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

Appendix A.
1) Compressive strength of concrete specimens
Construction of Surface Water Treatment Plant and Impounding Reservoir

CONTRACT No. KWASA / KWSP / ICB-02

COMPRESSIVE STRENGTH OF CONCRETE SPECIMENS

Trial Mix Number Slump(mm)

GRADE (N/mm2) Location

Cube No.

Date of casting

Date of testing

Age Days

Sectional area (A) (15 /2)2π 176.71cm2

Weight (B) g

Volume (C ) (15 /2)2π×30 5301.4cm3

Unit weight D=B/C g/cm3

Average unit weight E=(D+D1+D2)/3 g/cm3

Maximum load F kN

Strength G=F/A N/mm2

Average strength H=(G+G1+G2)/3 N/mm2

Target Compressive Strength at 28 days cube - _______

Cement - _______

Remarks Water from - _______

Fine Aggregate from - _______

Coarse Aggregate from - _______

Date
Signature …..………… ……………… .………….. ………………
Tested by Observed by Checked by Approved by
(Lab Technician) ( ME-CHEC)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

Construction of Surface Water Treatment Plant and Impounding Reservoir


CONTRACT No. KWASA / KWSP / ICB-02

No. (A)

Client Consultant Engineer Contractor


KWASA SMEC/AECOM CHEC
CHECK LIST PRIOR TO CONCRETE POURING
( Notice to proceed )
Name: Date: Time:
This form must be completed and passed to the RE together with supporting documents.
Concreting must not start until approval is given by the RE's staff.
Location: Element: Date:
The time to commence the activity: _____
This section to be completed by contractor, one form should be provided for each finished concrete
section, including foundation, columns, beams, wall, guardrails, concrete pipe etc.
Type of Concrete: Approved Drawings Reference No. :
Qty of harden concrete(m³): Ref. BOQ No. :
Ref. measurement sheet No. :
(the Quantity of Reinforcement Shall be Calculated by Concrete Proportion of Whole Unit)
Description/Information:

This section to be completed by the contractor


No-objection Item Signed by CHEC’s Site Engineer Remarks
Setting Out(no need in pre-cast
concrete)
Reinforcement
Form work
Line & Level
Clearing
Approved by:
Consultant Engineer:_________________ Date:_________________
Client :_________________ Date:_________________

Reference:CHECK LIST FOR CONCRETE POURING (same form number in B)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

Construction of Surface Water Treatment Plant and Impounding Reservoir


CONTRACT No. KWASA / KWSP / ICB-02

No. (B)

Client Consultant Engineer Contractor


KWASA SMEC/AECOM CHEC
CHECK LIST FOR CONCRETE POURING
( Notice to proceed )
Name: Date: Time:
This form must be completed and passed to the CE together with supporting documents.
Concreting must not start until approval is given by the CE's staff.
Location: Element: Date:
The time to commence the activity: _____
This section to be completed by contractor.
Type of Concrete: Approved Drawings Reference No. :
Qty of harden concrete(m³): Qty of reinforcement(kg) :
Ref. BOQ No. : Ref. measurement sheet No. :
Description/Information:

This section to be completed by the contractor


Concrete Arrival Cylinder Departure
Volume Ticket No. Slump Comments
Truck time Reference time

CHEC’s Site Eng:_________________ Date:_________________

Consultant Engineer:_________________ Date:_________________

Client :_________________ Date:_________________

Reference:CHECK LIST PRIOR TO CONCRETE POURING (same form number in A)

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Khulna Surface Water Treatment Plant CQCP-Method Statement
&Impounding Reservoir Project 03e-Concrete Work method statement-Measurement

Construction of Surface Water Treatment Plant and Impounding Reservoir

CONTRACT No. KWASA / KWSP / ICB-02

MEASUREMENT SHEET FORM - BOQ ITEM: Sub-Section - D8 - B1 _

QS Form No: Sheet ____ of ____


Description of Work: __The Calculation Details of Concrete Works including Reinforced Cement
Concrete and Blinding Concrete
Location: Clear Water Reservoir and Pumping Station
Relevant Drawing No: SD-SWTP-S-06-02A-R3

Where applicable ,sketches, measurements, calculations, etc to be provided in this space

Agreed Quantity: _______________________


Agreed Between:

Confirmed by CHEC’s Representative Consultant Representative KWASA Representative


Designation: Designation: Designation:
Signature: Signature: Signature:
Date: Date: Date:

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