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INSTRUCTION AND MAINTENANCE MANUAL

GB GB

DIRECT EXPANSION COMPRESSED AIR DRYERS

PA 2-30

EASY DRY LINE AIR DRYERS

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2/25 Cod. 710.0073.07.02 – Rev.00 – 17.08.2010
3/25 Cod. 710.0073.07.02 – Rev.00 – 17.08.2010
INDEX

1. GENERAL INFORMATION
1.1 Functional description
1.2 Safe use of the Dryer
2. INSTALLATION
2.1 Acceptance and transport
2.2 Installation site
2.3 Installation layout
2.4 Connection to the Mains
2.5 Condensate Drain
3. START UP
3.1 Control panel
3.1.1 Keys function
3.1.2 Condensate discharge Parameter Programming
3.1.3 Anomaly warning
3.1.4 Remote signalling Alarm
3.2 Before Start Up
3.3 Start Up
4. TECHNICAL CHARACTERISTICS
4.1 Technical Features of Dryers Series PA 2-30
5. TECHNICAL DESCRIPTION
5.1 Operation
5.2 Flow Diagram
5.3 Refrigerating Compressor
5.4 Condenser
5.5 Dehydration Filter
5.6 Capillary Tube
5.7 Aluminium heat exchanger
5.8 Safety Thermostat
6. MAINTENANCE, TROUBLESHOOTING, SPARES AND DISMANTLING
6.1 Controls and Maintenance
6.2 Troubleshooting
6.3 Suggested Spares
6.4 Dismantling of the Dryer
7. LIST OF ATTACHMENTS
7.1 Dryers Dimensions
7.2 Exploded View
7.3 Electric Diagrams

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1.1 FUNCTIONAL DESCRIPTION
Drying systems with refrigeration cycle have been designed for a cost effective elimination, with minimal overall
dimensions, of the condensate contained in compressed air by cooling it down to approximately + 3°C.
The operation principle of the dryers described in this manual is shown in the air and refrigeration circuit diagrams
(attachment A).
The air delivered to the services is virtually humidity free, and the condensate collected in the separator is discharged
through appropriate draining devices. In order to limit the size of the machine and to avoid condensation on the
external surface of the tubing, before exiting the dryer, treated air is counter current pre-heated by the air entering the
system.
The dryer comes provided with all the control, safety and adjustment devices, therefore no auxiliary
devices are needed.
A system overload not exceeding the maximum operative limits can worsen the operational performances
of the dryer (high dew point), but it will not affect its safety.
The electric diagram (attachment B) shows the minimum protection degree IP 42. The user must provide
the dryer with a line protection and a ground terminal.

1.2 USE OF THE MACHINE IN SAFE CONDITIONS


This system has been designed and manufactured in compliance with the European safety directive in force, therefore
any installation, use and maintenance operations must be performed respecting the instructions contained in this
manual.

Any installation, use and maintenance operation requiring to access the internal parts of the dryer must
be performed by qualified personnel.
The manufacturer will not be liable in case of uses different or nor complying with those foreseen in this
manual.

2.1 ACCEPTANCE AND TRANSPORTATION


At the moment the customer accepts the delivery, he must fully inspect the dryer to verify its integrity and the
presence of all the items listed in the shipping documentation.
Eventual claims for missing and/or damaged parts must be addressed directly to our facility or to the
closest reseller, within 8 (eight) days from the date on which the goods have been received.

It is mandatory to keep the dryer always in vertical position, as indicated by the symbols present on the packaging.
For eventual displacements, use devices having sufficient capacity for the weight of the machine.
Remove the packaging after having positioned the dryer in the installation site. We suggest to keep the original
packaging at list for the duration period of the warranty of the machine. Anyhow, do not forget to dispose the various
materials in compliance with the relevant rules locally in force.
If not in use, the dryer can be stored in its packaging in a dust free and protected site at a maximum temperature of 50
°C, and a specific humidity non exceeding the 90 %. Should the stocking time exceed 12 months, please contact the
manufacturer

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2.2 INSTALLATION SITE

While preparing a proper site for the installation of the dryer, please take into account the following
requirements
ƒ The machine must be protected from atmospheric agents and not directly exposed to sun light.
ƒ A seating base flat and capable to hold the weight of the machine.
ƒ Ambient temperature complying with the nominal data of the dryer.
ƒ A clean, dry and without forced draft (we suggest to blow the warm air outside the installation site).
ƒ Make sure to leave sufficient clearance around the dryer in order to allow an adequate cooling of
the machine and for maintenance and/or control operations.
The incoming air must be free from smoke or flammable vapours which could lead to explosion or fire
risks.

2.3 INSTALLATION LAYOUT


Before attempting any installation operation, make sure that
ƒ No part of system is under pressure.
ƒ No part of the system is electrically powered.
ƒ Tubing to be connected to the dryer are impurities free.
After having verified the points listed above, you can proceed to the installation of the machine.
1. Connect the dryer to the compressed air lines indicated in the diagrams below. If not already
existing, we suggest to install a by-pass allowing to insulate the machine from the plant, thus to
facilitate eventual maintenance operations.
2. Check the condensate drainage assembly, and connect the drain flexible hose to the draining line,
keeping in mind that the condensate separated by the dryer contains oil particles, therefore,
in order to dispose it in compliance with the local rules in force, we suggest a water-oil
separator having adequate capacity.
3. Power the dryer after having checked that the nominal voltage and line frequency are constant
and matching the nominal values of the machine. The user must provide the installation with
an adequate line protection and a ground terminal complying with the electrical rules
locally in force.

1 Air Compressor
2 After cooler
3 Condensate Separator
4 Receiver
5 Automatic Drain
6 Ceramic Pre-filter 10μ
7 Dust Filter 5μ
8 Dryer
9 Solenoid drain valve
10 Coalescing Filter 1μ
11 Coalescing Filter 0.01μ
12 Activated carbon filter 0.003 mg/m3
13 Water/Oil Separator

In order to optimise the use of the dryer, we suggest to place it in such a way that all the control
instruments of the machine will result easily visible.
Installing a ceramic pre-filter on the air inlet of the dryer, this will be better protected from eventual solid
particles, as it prevents the accumulation of oily materials on the heath exchangers.

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2.4 CONNECTION TO THE MAINS
The connection to the mains, to be carried out by qualified personnel, and the safety systems must
comply with local rules and laws.

Before connecting the unit to the electric power, verify that the voltage and the frequency available on the mains
correspond to the data reported on the data plate of the dryer. In terms of voltage, a ±5% tolerance is allowed.
The dryers PA Series come with a mains connecting cable already installed and ending with a main cable 2 m.
The mains socket must be provided with a mains magneto-thermal differential breaker (IΔn=0.3A), adjusted on
the basis of the consumption of the dryer (see the nominal values on the data plate of the dryer). The cross section
of the power supply cables must comply with the consumption of the dryer, while keeping into account also the
ambient temperature, the conditions of the mains installation, the length of the cables, and the requirements
enforced by the local Power Provider.
It is mandatory ensure the connection to the ground terminal.
Don’t use adapters on the mains socket.
If necessary, have the plug replaced by qualified personnel.

2.5 CONDENSATE DRAIN


The condensate is discharged at the same pressure of the air entering the dryer.
Never point the condensate drain jet towards anybody.

The dryer comes already fitted with tubing in flexible plastics (6 mm diameter and 1500 mm long) for the
connection to the collection plant.
The condensate drain occurs through a solenoid valve protected with a mechanical strainer. In order to
avoid clogging of the solenoid valve, the condensate coming from the separator is previously filtered, than
discharged. The solenoid valve coil is operated by electronic instrument (dryer controller).
Connect and properly fasten the condensate drain to a collecting plant or container.
The drain cannot be connected to pressurised systems.
Don’t dispose the condensate in the environment.
The condensate collected in the dryer contains oil particles released in the air by the compressor.
Dispose the condensate in compliance with the local rules.
We suggest to install a water-oil separator where to convey all the condensate drain coming from
compressors, dryers, tanks, filters, etc.

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3.1 CONTROL PANEL

The machines belonging to this series are provided with an electronic system for parameters modification, so eventual
reset operations can be performed by means of the digital panel located on the front of the dryer.
The control panel illustrated in PIC.1 is composed of 5 keys (ON/OFF, TEST, SET, DOWN e UP) and a 3 digit
display, with three signalling LEDs indicated by icons.
Under normal operating conditions the display controller shows the temperature read by the probe without decimal
degrees. When an alarm condition occurs, the display shows the relevant alarm code.

LOAD
%

DEW POINT
LEVEL

TEST SET

PIC. 1

DISPLAY VISUALIZATION
On Means the unit is ON with low load;

On Means the unit is ON with normal load;

On Means the unit is ON with normal-high load;

On Means the unit is ON with high load;

SIGNALLING LEDS

LED STATUS DESCRIPTION


ON Compressor energized
Blinking Programming mode activated

ON Condensate drain energized

ON Speed of the fan = 100%


Blinking Speed of the fan < 100%

3.1.1 KEYS FUNCTION


TEST: Pushed for 3 sec. during normal operation, it allows to activate a condensate drainage cycle.

SET: When pushed and released during normal operation, it displays the set-point value (decimal).
When pushed for 5 seconds, it allows to enter the C8 and C9 condensate drain parameters programming
menu (see relevant table).
When pushed after having set new configuration values, it stores the applied modifications.

DOWN: When pushed while setting the set point or the configuration parameters, it decreases the displayed
value of one unit per second, during the first 10 seconds, than of one unit every 0,1 sec.
When pushed for 10 seconds during normal operation, it starts an automatic test cycle of the controller.

UP: When pushed while setting the set point or the configuration parameters, it increases the displayed value
of one unit per second, during the first 10 seconds, than of one unit every 0,1 sec.

ON / OFF: Pushed for 1 second, it activates or deactivates the process. When the process is deactivated, the
display shows OFF.
NOTE: when the controller is in OFF position, some parts of the dryer are kept under tension therefore, for
safety purposes, disconnect the electrical power before performing any operation on the machine.
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3.1.2 CONDENSATE DISCHARGE PARAMETERS PROGRAMMING

Push the SET key for 10 seconds to enter the parameters configuration menu: the display will show in
sequence the set point value, the code of the first modifiable parameter (C8) and its value).
Only if strictly necessary, use the UP and/or DOWN keys to change the displayed parameter value.
Press the SET key to store the previously changed parameter value or to browse the parameters
without changing them.
15 seconds after the last performed operation, the controller will return automatically to the normal
operation mode.

PARAMETER DESCRIPTION RANGE SET VALUE

Delay between condensate


C8 1 ÷ 999 (min) 1
discharges

Time required for condensate


C9 1 ÷ 999 (sec) 3
discharge

NOTE: Changes entered for timing values will be effective only after exiting the programming, while changes
to other variables will be immediately effective.
Please remember that eventual changes to the configuration parameters of the machine could negatively
affect its efficiency. Thus, changes have to be arranged in collaboration with the manufacturer.

WARNING FOR USER:


IT’S FORBIDDEN TO MODIFY THE OTHER CONFIGURATION PARAMETERS OF THE ELECTRONIC
CONTROLLER WITHOUT THE SERVICE CENTER’S AUTHORIZATION AND COLLABORATION.

3.1.3 ANOMALY WARNING


The controller is capable to recognize certain types of anomalies to the drying circuit. In such cases, an alarm
message will blink on the display, alternated to the current dew – point value.

MESSAGE
CAUSE OUTPUTS ACTIONS
(BLINKING)
High Dew – point value Resetable by switching off the
HtA Alarm output ON
(delayed alarm) control board when dew-point
Refrig. Compressor output OFF
returns to preset range.
Very high Dew – point value Fan output ON
Ht2 If it persists call our Service
(immediate alarm) Discharge cycle standard
Centre.
Alarm output ON Automatic reset when dew-
Refrig. Compressor output OFF point returns to preset range.
LtA Low Dew – point value
Fan output OFF If it persists call our Service
Discharge cycle standard Centre.
Alarm output ON Resetable by switching off the
Interruption or short circuit on Refrig. Compressor output OFF control board and replacing the
PF1 the PTC probe input line Fan output OFF faulty probe.
Discharge cycle standard Call our Service Centre.
ESA Alarm output OFF
Refrig. Compressor output OFF No action necessary.
Energy saving mode activated
Fan output OFF Automatic Reset
ES2 Discharge cycle standard
Alarm output ON
Series of alarms very close to Refrig. Compressor output OFF
ASt Call our Service Centre.
each other Fan output ON
Discharge cycle standard

Note: PF1 has priority on all other alarm messages.


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3.1.4 REMOTE SIGNALING ALARM

The dryer control board is equipped with a digital output for the remote signalling alarm. This
digital output is controlled by a relays configured as normally open: when an alarm is
detected, this relays closes a circuit.
Proceed as follows to activate a remote alarm output:
1. The User must provide a signaller in compliance with output relays electrical features
(solenoid coil, light bulb, acoustic signaller, ...).
2. Disconnect the dryer from electrical power supply, remove cover and left side panel.
3. Connect the signaller to the terminal blocks (See PIC.2).

Alarm Output relays electric features:


250VAC / 3A – AC 15 (Amp. Inductive)

PIC.2

The activation of the above function is on User’s discretion. The User will purchase all necessary
installation material by himself. Any operation which needs access to the dryer must be carried out
by qualified personnel.

3.2 BEFORE START UP

Before starting the machine, make sure that all operating parameters correspond to the nominal data.
The dryer is supplied already tested and preset for normal operation, and it doesn’t require any calibration.
Nevertheless, it’s necessary to check the operating performances during the first working hours.

3.3 START UP
The operations specified below must be performed after the first start up and at each start up after a
prolonged inactive period of time due to maintenance operations, or any other reason.
1. Make sure that all instructions contained in chapters INSTALLATION SITE and INSTALLATION
have been respected.
2. Check if by-pass is locked properly (if existent).
3. Activate current supply and press the ON/OFF switch on the control panel for at least 1 second.
4. Wait 5 to 10 minutes until machine has achieved its standard operating parameters.
5. Slowly open the air outlet valve and successively open the air inlet valve.
6. If existent, close the by-pass.
7. Check if the condensate drainer is working properly.
8. Check if all connecting pipes are properly tightened and fixed.

Before disconnecting the dryer from electrical power supply, use ON/OFF key to stop the
dryer. Otherwise wait 10 minutes before switching the dryer on again, in order to allow freon
pression re-balance.

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Dryers Air flow rate PA 2 3 5 10 15 20 30
Air flow rate Nl/min 283 396 700 1190 1869 2300 3455
scfm 10 14 25 42 66 90 122
Air connections BSP-F G 3/8” G 1/2” G 3/4” G 1”
Refrigerant R.134a R407C
Weight kg 17 17 30 38 41 47 48
Air inlet temperature °C 45º (Max 55º)
Ambient temperature °C 35º (Max 45º)
Working pressure barg 7 (Max 16)

11/25
Pressure dew point °C 3º (Max 10º)

Power Supply V/Ph/Hz 230/1/50


Nominal consumption KW 0.11 0.12 0.17 0.21 0.47 0.47 0.61
Nominal current A 1.20 1.20 1.20 1.44 2.86 2.86 3.3
Full load current A 1.48 1.48 1.48 1.64 4.10 4.10 4.6
Locked rotor current A 11.5 11.5 11.5 15.0 21.00 21.00 17.0
4.1 TECHNICAL FEATURES OF DRYERS SERIES PA 2-30

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5.1 OPERATION
The dryer described in this manual basically consists of two separated circuits: a compressed air circuit,
divided into two heat exchangers, and a refrigeration circuit.
The warm and humid entering air goes through an air-to-air exchanger before entering the evaporator (air-
to-refrigerant exchanger) where, due to the contact with the refrigeration circuit, it cools down to allow the
condensation of the humidity it contains.
The condensed humidity is than separated and expelled into the separator.
The cooled air goes through the air-to-air exchanger, where it partially warms up in cooling down the
entering warm air (pre-refrigeration).
The refrigeration circuit needed for these operations is basically composed of a refrigeration compressor, a
condenser and the evaporator, also called air-to-refrigerant exchanger.

5.2 FLOW DIAGRAM

1 Refrigerating compressor 6 Condensate drain solenoid valve


2 Condenser 7 Capillary tube
3 Condenser fan 8 Dehydration filter
4 Air-to-air heat exchanger 9 Thermostat
5 Air-to-refrigerant exchanger 10 Condensate separator

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5.3 REFRIGERATING COMPRESSOR
The refrigerating compressor is the pump of the system where the gas coming from the evaporator (low pressure
side) is compressed up to the condensation pressure (high pressure side). All the compressors used are
manufactured by primary companies and are designed for applications where high compression ratios and wide
temperature changes are present. The fully sealed construction is perfectly gas tight, so ensuring high-energy
efficiency and long useful life. The pumping unit is supported by dumping springs, in order to consistently reduce
the acoustic emission and the vibration diffusion. The electric motor is cooled down by the aspirated refrigerating
gas, which goes through the coils before reaching the compression cylinders. The internal thermal protection
protects the compressor from over heating and over currents. The protection is automatically restored as soon as
the nominal temperature conditions are reached.

5.4 CONDENSER
The condenser is the element in which the gas coming from the compressor is cooled down and
condensed becoming a liquid. Mechanically, it is formed by a copper tubing circuit (with the gas flowing
inside) immersed in an aluminium blades package. The cooling operation occurs via a high efficiency axial
ventilator which, in applying pressure on the air contained within the dryer, forces it into the blades
package.
It’s mandatory that the temperature of the ambient air will not exceed the nominal values. It’s as well
important TO KEEP THE UNIT FREE FORM DUST AND OTHER IMPURITIES.

5.5 DEHYDRATION FILTER


Traces of humidity and slag which could accumulate inside the chilling plant, or smudge which could occur
after a long use of the dryer, could limit the lubrication of the compressor and clog the capillary tube. The
function of the dehydration filter, located before the capillary tubing, is to stop the impurities, so avoiding
their circulation within the system.

5.6 CAPILLARY TUBE


It consists of a piece of reduced cross section copper tubing located between the capacitor and the
evaporator to form a throttling against the flow of the refrigerating fluid. This throttling creates a pressure
drop, which is a function of the temperature to be reached within the evaporator : the less is the capillary
tube outlet pressure, the less is the evaporation temperature.
The length and the diameter of the capillary tubing are accurately sized with the performance to be reached
by the dryer; no maintenance/adjustment operations are necessary.

5.7 ALUMINIUM HEAT EXCHNAGER


The air-to-air and the air-to-refrigerant heat exchangers plus the demister type condensate separator are housed in
a unique module. The counter flows of compressed air in the air-to-air heat exchanger ensure maximum heat
transfer. The large cross section of flow channel within the heat exchanger module leads to low velocities and
reduced power requirements.
The generous dimensions of the air-to-refrigerant heat exchanger plus the counter flow gas streams allow full and
complete evaporation of the refrigerant (preventing liquid returning to the compressor).
The high efficiency condensate separator is located within the heat exchanger module. No maintenance is required
and the coalescing effect results in a high degree of moisture separation.

5.8 SAFETY THERMOSTAT


Use for protection compressor, when dryer run with right quantity of refrigerant. Temperature at discharge
will stable at one temperature, but when the quantity of refrigerant are not correct. Temperature at
discharge will increase over than standard, safety thermostat will stop power supply for compressor first.
And when condenser is dirty or fan motor is broke temperature at discharge will increase too.

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6.1 CONTROLS AND MAINTENANCE
Before attempting any maintenance operation, make sure that:
1. No parts of the system is under pressure.
2. No parts of the system is electrically powered.
Î WEEKLY OR EVERY 40 HOURS OF OPERATION
ƒ Verify the temperature on the control panel display.
ƒ visually check if the condensate is drained regularly.
Î MONTHLY OR EVERY 200 HOURS OF OPERATION
ƒ Clean the condenser with a compressed air jet, taking care not to damage the cooling battery
aluminium wings.
ƒ At the end of the above mentioned operations, check if the dryer is working properly.
Î YEARLY OR EVERY 2000 HOURS OF OPERATION
ƒ Check if the flexible tube used for condensate drainage is damaged and replace it if necessary.
ƒ Check if all connecting pipes are properly tightened and fixed.
ƒ At the end of the above mentioned operations, check if the dryer is working properly.

6.2 TROUBLESHOOTING
NOTE: FOLLOWING BEHAVIORS ARE NORMAL CHARACTERISTIC OF OPERATION AND NOT TROUBLES:
• Variable speed of the fan.
• Visualization of message ESA in case of operation without load.
• Visualization of negatives values in case of operation without load.

Troubleshooting and eventual control and/or maintenance operations must be


performed by qualified personnel.
For maintaining the refrigerating circuit of the machine, contact a refrigeration
engineer.

TROUBLE POSSIBLE CAUSE AND REMEDY


ƒ Luminous switch / Display 1. Check if the line is electrically powered.
of the control panel OFF. 2. Check cabling.
3. Check the electronic control board; if the trouble persists, replace it.
ƒ The compressor doesn’t 1. Check cabling and control.
start. 2. Activation of compressor’s internal thermal protection or 1T1 thermal protection; wait
one hour and check again. If the fault persists: stop dryer and call a refrigeration
engineer.
3. Check the compressor’s electrical components.
4. Short circuit in the compressor. Replace it.
ƒ The fan doesn’t work. 1. Check the protection fuse (if present), and in case replace it.
2. Check cabling.
3. Check the electronic control board; if the trouble persists, replace it.
4. Short circuit in the fan. Replace it.
ƒ Condensate drain absent 1. Check cabling.
(no water nor air). 2. Pre-filter of the drainage system dirty, clean it.
3. The coil of the drainage solenoid vale is burned out, replace it.
4. Drainage solenoid valve clogged/jammed, clean or replace it. (fig.2)
5. Check the electronic card, if the trouble persists, replace it.
6. The temperature on the display of the control panel is lower then the nominal value,
call a refrigeration engineer.
ƒ Air flows continuously 1. Drainage solenoid valve jammed, clean or replace it.
through the condensate 2. Verify the condensate drainage times.
drainage. 3. Check the control. If the trouble persists, replace it.

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TROUBLE POSSIBLE CAUSE AND REMEDY
ƒ Water in the pipes 1. The dryer is off; turn it on.
downstream the dryer. 2. Close by-pass (if present).
3. Condensate drainage absent; see specific section.
4. The temperature on the control panel display is higher than the nominal value; see
specific section.
ƒ The temperature on the 1. Check if the compressed air inlet/outlet is connected properly.
control panel display is 2. The compressor doesn’t start; see specific section.
higher than the nominal 3. The fan doesn’t turn; see specific section.
value.
4. The flow rate and/or temperature of the air entering the dryer are higher than the
nominal values; restore the nominal conditions.
5. The ambient temperature is higher than the nominal values; restore the nominal
conditions.
6. The condenser is dirty; clean it.
7. Condensate drain absent (no water nor air); see specific section.
8. Check if the temperature control probe in the evaporator is positioned improperly or
faulty.
9. Gas leakage in the refrigerating circuit: stop dryer and call a refrigeration engineer.
10. Check cabling.
ƒ The dryer does not let 1. Check if the compressed air inlet/outlet is connected properly.
compressed air flow 2. The temperature on the control panel display is lower than the nominal value; call a
through. refrigeration engineer.
3. Check if the temperature control probe in the evaporator is positioned improperly or
faulty.
4. Check if the connecting tubing are clogged; eventually proceed accordingly.
5. Check if by-pass (if present) is installed properly.
6. Check electronic control board. If the trouble persists, replace it.

IMPORTANT:
1-The temperature control probe is extremely delicate. Do not remove the probe from its position. In
case of any kind of problem, please contact your “Service Centre”
2-It is forbidden switching on the thermostat when stopped without calling assistance

Cleaning of the drain


solenoid valve

• Close the ball valve located on the filter/stop installed at the drain trap inlet.
• Depressurize the trap by pushing the TEST button on the control pannel.
• Unscrew the plug in the end of the filter/stop to access the filter screen and
clean it with a compressed air jet.
• Reassemble and open filter/stop valve.

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6.3 SUGGESTED SPARE PARTS
The suggested spare parts list will enable you to promptly intervene in case of abnormal operation, so avoiding to wait
for the spares delivery. In case of failure of other parts, for example inside the refrigerating circuit, the replacement must
mandatory be worked out by a refrigerating systems specialist or in our factory.

PA
DESCRIPTION OF THE SPARE
PARTS CODE 2 3 5 10 15 20 30

Coil CS728 220-240V 50/60 Hz 240.T100.01.00-00 1 1 1 1 1 1 1


Solenoid CS728 Conn 1/2” mm 240.T100.02.00-00 1 1 1 1 1 1 1
Strainer CS728 Conn1/2”,6 mm 240.T100.03.00-00 1 1 1 1 1 1 1
Fan motor 210.0130.00.00-00 1 1 1 1
Fan motor 210.0131.00.00-00 1
Fan motor 210.0133.00.00-00 1
Fan blade 213.0061.00.00-00 1 1 1 1
Fan blade 213.0062.00.00-00 1
Fan blade 213.0063.00.00-00 1
Fan grid 213.0065.00.00-00 1 1 1 1
Fan grid 213.0066.00.00-00 1
Fan grid 213.0067.00.00-00 1
Fan unit 210.0144.00.00-0N 1
ECO Fan Controller 305.0061.01.00-00 1 1 1 1 1 1 1
PTC probe INOX D.4.30mm L.500 243.0034.01.00-00 1 1 1 1 1 1 1
By-pass hot gas valve 142.0123.00.00-CH 1
Dehydration filter 630.0049.00.00-00 1 1 1 1 1 1
Dehydration filter 630.0050.00.00-00 1
Safety thermostat SIC. 115ºC-NC 242.0075.00.00-00 1 1 1 1 1 1
Refrigerating compressor 201.0109.00.00-00 1
Refrigerating compressor 201.0110.00.00-00 1 1
Refrigerating compressor 201.0111.00.00-00 1
Refrigerating compressor 201.0078.00.00-CP 1 1
Refrigerating compressor 201.T135.VH.SM-T 1
Fan pressure switch 245.0077.00.00-CH 1
 Suggested spare part.
NOTE : To order the suggested spare parts or any other part, it’s necessary to quote the data
reported on the identification plate.
6.4 DISMANTLING OF THE DRYER
If the dryer is to be dismantled, it has to be split into homogeneous groups of materials.
Part Material
Refrigerant fluid R134.a – HFC, Oil
Canopy and Supports Carbon steel, Epoxy paint
Refrigeration Compressor Steel, Copper, Aluminium, Oil
Aluminium heat exchanger Aluminium
Condenser Unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic Level Drain PVC, Aluminium, Steel
Insulation Material Synthetic gum without CFC, Polystyrene, Polyurethane
Electric cable Copper, PVC
Electric Parts PVC, Copper, Brass
We recommend to comply with the safety rules in force for the disposal of each type of material. The
chilling fluid contains droplets of lubrication oil released by the refrigerating compressor. Do not
dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable device
and then delivered to a collection centre where it will be processed to make it reusable.

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7.1 DRYERS DIMENSIONS
7.1.1 PA 2-3 Dryers Dimensions
7.1.2 PA 5-10 Dryers Dimensions
7.1.3 PA 15-30 Dryers Dimensions

7.2 EXPLODED VIEW

7.2.1 Exploded view of Dryers PA 2-3


7.2.2 Exploded view of Dryers PA 5-10
7.2.3 Exploded view of Dryers PA15-20
7.2.4 Exploded view of Dryers PA 30

Exploded view table of components - Dryers PA 2-30


1M1 Refrigerant compressor CPL Capillary tube

CND Condenser FF Dehydration filter

SC Aluminium heat exchanger 1V1 Cond. Drain solenoid valve

1A1 Electronic board 1B1 Coil for cond. Drain valve

1M2 Fan motor RBF Service valve / Strainer

VT Fan blade TH Safety thermostat

G Fan grid RT Probe

7.3 ELECTRIC DIAGRAMS


7.3.1 Electrical Diagram of Dryers PA 2-30

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ATTACHMENTS

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7.1.1 PA 2-3

7.1.2 PA 5-10

7.1.3 PA 15-30

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7.2.1 PA 2-3

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7.2.2 PA 5-10

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7.2.3 PA 15-20

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7.2.4 PA 30

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7.3.1 PA 2-20

μ
1M1 Compressor 1A1 Electronic Controller
1M2 Ventilator Motor RT1 Dew point PTC probe
1V1 Solenoid drain Valve 1T1 Thermostat
7.3.2 PA 30

1M1 Compressor 1A1 Electronic Controller


1M2 Ventilator Motor RT1 Dew point PTC probe
1V1 Solenoid drain Valve 1P2 Fan pressure switch

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