M6000 Series

Quick Installation Guide

Outline
 Product Description
 Installation Flow
 Unpacking and Inspection
 Installing ZXR10 Cabinet
 Installing PDU
 Installing M6000 Device
 Cable Installation
 Labelling
 Installation Check
 Power-On Check
Product Description - ZXR10 M6000-3S Plus

Power supply AC
DC
module HVDC

Single module 2420W/

3000W
output power 3600W

Power supply
1+1 1+1/2+2
redundancy Port capacity 3Tbps
Slot
Smart Fan
throughput 1Tbps
fan module x 2
capability
dual-fan per module
Service slots 3

Line card PFU x 3

Dimensions 264 ×442 ×630
H×W×D 6RU
MPU x 2

(active-standby)
Power supply DC/AC/HVDC
Product Description - ZXR10 M6000-8S

SFU x 2

3+1 redundancy Port capacity 16Tbps

Smart Fan x 5
module Slot
2 dual-fan per throughput 2Tbps
module
capability
Service slots 8
Dimensions 619.5×442×634
SRU x 2
H×W×D 14RU
Power supply model DC
RP(active-standby)
Single module 2500W/
Switch Fabric (active-
output power 3420W
active) Power supply DC
Power supply
1+1
Line card x 8 redundancy
Product Description - ZXR10 M6000-8S Plus

Smart Fan Tray x 2 Average-current AC

DC
power supply HVDC
11 fans per tray Single module 2675W
2408W
output power /3300W Port capacity 16Tbps
Maximal chassis
SFU x 2 5+1 4+4 Slot
configuration
3+1 redundancy
throughput 2Tbps
capability
Service slots 8
Dimensions 971.5×442×634
SRU x 2
H×W×D 22RU
RP(active-standby)
Switch Fabric (active- Parallel current
active) Power supply sharing
DC/AC/HVDC
Line card x 8
Installation Flow

MOS

Unpacking & NOK

Inform to ZTE
inspection
OK

Install cabinet ZXR10

Install PDU Labelling

Install device M6000

Installation check
series

Install Power and

Power-on check
Ground Cable

Install Patchcord Site clean-up

Unpacking & Inspection
1. Check total number of device with the DO
2. Remove the outer packing of the carton
3. Wear ESD wirst strap (or antistatic gloves), then remove the board package
4. Check th device and ensure that they are in good condition and the qty is correct
 Installing Cabinet/ Rack ZXR10
1. Determine position of the cabinet based on survey
2. Install the flanges to both sides of the subrack (with M3 screws)
3. Move the subrack bracket position of the cabinet/ rack, push it into the cabinet/ rack
4. Secure the subrack in the cabinet/ rack (with M5 screws)
 Installing PDU
1. Install the bearing bracket for PDU (height 1U away
from top)
2. Move the subrack PDU position of the cabinet/
rack, push it into the cabinet/ rack
3. Secure the subrack in the cabinet/ rack (with M5
screws)
Installing M6000 Series Device Flow

M6000-8S or M6000-8S Plus M6000-3S Plus

Installing Chassis Installing Chassis
M6000-8S or M6000-8S Plus M6000-3S Plus

Installing Ground Cable Installing Ground Cable

Installing Power
Installing Boards
Modules

Installing Fan Modules

Installing Air Filters

Installing Cable Trays

Installing Boards
 Installing Chassis M6000 Series
1. Install the bearing bracket and floating nuts
2. Move the chasis into the bearing brackets, push
it into the cabinet/ rack
3. Secure the subrack in the cabinet/ rack (with M5
screws)

M6000-3S Plus M6000-8S Plus M6000-8S

 Installing Grounding Cable
1. Install the grounding cable on the cabinet top
then connect the other end of the cable to
the grounding of the equipment room
2. Connect the other end of ground cable to the
ground point inside the cabinet, and use a
screw and properly attach labels to the both
ends.

M6000-3S Plus

M6000-8S M6000-8S Plus

Installing Power Modules
M6000-8S
There are two areas on the ZXR10
M6000-8S backplane. Each area
is provided with one channel of
power supply
M6000-8S Plus
1. Install the power supply subrack then fasten with
the screw
2. Install the power supply box on the power supply
subrack, then fasten with the screw
3. Install the mesh guard, then fasten with with the
screw
Installing Fan Modules

M6000-8S M6000-8S Plus

There are five fan modules on the ZXR10 There are two fan modules on the ZXR10 M6000-8S
M6000-8S chassis. Plus chassis, located at the system air outlet. The
system dissipates heat by air exhaust.
Installing Air Filters

M6000-8S

The ZXR10 M6000-8S chassis has one M6000-8S Plus

horizontally-inserted air filters.The air filters must
be cleaned and replaced periodically. The ZXR10 M6000-8S Plus chassis has one
horizontally-inserted air filters.The air filters must be
cleaned and replaced periodically.
Installing Cable Tray

M6000-8S

M6000-8S Plus
There is one cable tray for the ZXR10 M6000-8S and ZXR10 M6000-8S Plus chassis. Plug the Cable tray in front of
the chassis (above the boards slot), then fasten the cable tray with the screw.
Installing Boards (Slot Layout)

M6000-3S Plus
M6000-8S & M6000-8S Plus
Installing Board (PFU, PIU, SRU, SFU)

PFU & PIU

1. Insert the PFU board along the guide rail into the chassis slot smoothly
2. Open the extractors of the PFU and insert the card into the chassis completely
3. Close the extractors and tighten up the captive screws on the PFU panel
4. Insert the interface sub-card PIU along the guide rail in the PFU slot and push it into the slot slowly
5. Hold the two sides of the PIU, insert it into the PFU slot totally, and tighten up the captive screws

SRU and SFU (M6000-8S & M6000-8S Plus)

1. Insert the SRU board along the guide rail into the chassis slot smoothly
2. Open the extractors of the SRU and insert the card into the chassis completely
3. Close the extractors and tighten up the captive screws on the SRU panel
Installing Board (PFU and PIU)

M6000-3S Plus
The PFU that doesn’t need the interface sub-card needs to be installed with the blank panel.
 Installing Board (PFU, PIU, SRU, and SFU)

PFU and
PIU

SRU
Board Slot for M6000-8S and
M6000-S Plus is typical. Also, step
for board installation is same

The method of installing SFU boards is the same as that

SFU of installing SRU boards.
External Power Cable Installation (Recti to PDU)
1. Wear anti-static gloves
2. Connect end A of the DC power cables to the power interfaces on the PDU and
tighten the screws
3. Connect end B of the power cable to the power supply device (rectifier) in the
equipment room
4. Bind the cables with cable ties
Power Cable Installation

1. Wear anti-static gloves

2. Cut a power cable in proper length in accordance with the engineering survey requirements
3. Remove the outer protective sheath of the power cable in accordance with the metal tube length of the
tubular terminal.
4. Crimp the tubular terminal with crimping pliers

5. Connect end A of the DC power cable to the power interface of the power board of the subrack
6. Route End B of the power cable along the front-left post of the cabinet for connecting the Power
Distribution Unit (PDU), and tighten the screws
7. Bind the cables with cable ties
Power Cable Installation (M6000-3S Plus)
Power Cable Installation (M6000-8S and M6000-8S Plus)

Power Cable Diagram Power Cable Diagram

M6000-8S M6000-8S Plus
Optical Fiber Cable Installation
1. Wear anti-static gloves
2. Take off the white protective caps from the fiber connectors
3. Insert the optical module into the optical interface of the board, and then insert end A of the optical fiber into the optical
module until you hear a click, which indicates that the fiber is properly connected
4. Route end B of the optical fiber along the subrack for connecting with external devices.
5. Binding the cable with cable ties

M6000-3S Plus M6000-8S M6000-8S Plus

Cable Labelling
1. Wear anti-static gloves.
2. At the position about 2 cm
away from the cable
connector, attach the label
to the cable, and fold the
label tail to the left side, so
that the label is pasted on
the cable.
3. Fold the lower end of the
label head to the upward
side, so that the lower end
and upper end of the label
head are pasted together

All the labelling to be

confirmed by 3 party
(ISAT, ZTE, Subcon)
during the demo site
Installation Quality Check
1. The positions of subrack components do not
affect cable routing or device maintenance.
2. All cables are correctly and connected
properly
3. All cable labels are properly attached and
have correct and clearly labels
4. All cable bends should be loose to avoid
stretch at the cable connectors. The bending
radius should be greater than or equal to 30
mm
5. The cables should be neatly routed and bound
in troughs and trays
6. No broken or jointed cables are used.
Power-On Quality Check

Start

Before device power-on, you must verify that the power switches,
Check the current capacity of power inputs, and grounding system of the equipment room, cabinet,
output rectifier and input PDU and equipment are normal.

Turn on the PDU breakers, then

check the output current of PDU

Turn on the equipment power

Fan working NO Identify the cause, NO

Solved?
properly? rectify the fault
YES YES

Board working NO Identify the cause, NO

Solved?
properly? rectify the fault
YES YES

Escalate to ZTE
End
technical support
Thank you!