Practical instruction relay switching

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2 Versie: 14 maart 2011

 Table of Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Practical exercises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Contents Conveyor belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Technical information applied relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3
4
Introduction During this practical instruction you will built
several electrical circuits using different types
of relays, push buttons and signal lamps.
Figure 1 shows the instruction unit which
contains all the needed components.
Please build the shown electrical circuits one
by one. Do not skip a circuit when you expe-
rience any difficulties or make a mistake. You
will learn the most in these situations. If you
really need help, then ask your instructor.

Figure 1 Relay Switching instruction unit

The number of wires connected to a terminal

is limited in real practice. Figure 2 and 3 show
how the number of connected wires to a
terminal should be limited.

5
 Figure 2 Wrong! Too many wires connected to one terminal

Figure 3 Right! The number of wires connected to a terminal is limited

6
 Practical Important! 2. Limit the number of connected wires to a
terminal to a maximum of two wires.
exercises 1. Write down the right terminal numbers at
3. First build the electrical circuit, then apply
the different parts of the relay (coil, NO
the supply voltage and test the circuit.
and NC contacts). See the appendix
(technical information applied relays) or
closely look at the relays in the instruction
unit.

Exercise 1

 9

6 6 . .
21 21

. + +

Figure 4 Parallel switching

Exercise 2

9


6 . .
21

6
21

. + +

Figure 5 Serial switching

Exercise 3


9

6 . . .
21

. + +

Figure 6 Circuit with a latch (hold) contact

7
 Exercise 4

9


6 6
. .
21 21

6
2))

6
2))

. + +

Figure 7 Multiple on and off circuit with latch contacts

Exercise 5


9

6
2))

6 . 6 . . .
21 21

. .

. . + +

Figure 8 Lock circuit

8
Exercise 6
Does the electrical circuit in Figure 9 work as
a proper locking circuit? Please adjust the
drawing if needed.

9


6
2))

6 . 6 . 6 .
21 21 21

. . .

. . .

. + . + . +

Figure 9 Multiple locking circuit / quiz show circuit

Exercise 7
Please write down an application in real
practice of the electrical circuit in Figure 10.

9


6 . 6 . 6 . . . .
21 21 21

6 . .
2))

. . . + + +

Figure 10 Sequential circuit

9
 Exercise 8 Is the time function of relay K1 in Figure 11
on-delayed or off-delayed?
The time relay must be set to function '12'.

9


6 .
21

$ <
. + +
$ <


Figure 11 Circuit with time relay (and seperate supply voltage)

Exercise 9
Is the time function of relay K1 in Figure 12
on-delayed or off-delayed?

9


6 .
21

$
. + +
$


Figure 12 Circuit with time relay

10
 Exercise 10
Please write down an application in real
practice of the electrical circuit in Figure 13.

 9

6 . . . . . . . .
21

6 6
2)) 21

. 6
2))

. . . . . + +

Figure 13 Circuit with time relay

11
12
Conveyor belt Figure 14 represents a conveyor belt system.
Figure 15 shows the electrical circuit. Please
check the correct working of the electrical
circuit before building it on the instrucution
unit.

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Figure 14 Conveyor belt system

9


6 6
. . . . . .
21 21

. .
6
2))

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. . + . + + + .
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Figure 15 Electrical circuit

Questions
4. In which order do the conveyor belts start
after operating pushbutton S1?
5. When will the valve open?
6. What is the function of NO contact K4?
7. When will the alarm go off?

13
14
 Technical
information
applied relays

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Figure 16 Terminal numbers direct switching relay with additional contact block

 



Figure 17 On delayed time relay

 



Figure 18 Off delayed time relay

15