P. E.

S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5

Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

Practical No. 06

Aim: Toolpath generation of a component for CNC milling center in Mastercam.

Objectives:

1. To learn how to Model, Simulate and generate tool path using Mastercam
2. To understand how to mount specimen on milling workstation
3. To learn how to generate CNC part program
4. To explore the different facilities available in the Mastercam

Problem Definition

Fig. 1: Component Geometry

Procedure

**** NOTE- Add All Images After Each Stage And End Results Image For Given Problem

1. Sketching and Machine Setup

 Press F9 to activate the axes.
 Sketch the geometry with the given dimensions.
 Use rotation>Copy to complete the sketch.
 From the Main Menu, select Machine type > Milling > Default.
 In Operation Manager, select Properties > Stock Setup.
 Under the section ‘Stock’, select Rectangular
 Rectangular >Bounding box > Expand
 Put values X- 2.0 Y- 2.0
 Box Thickness- 10
 Click on ‘OK’.

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

2. End milling Operation (Contour)

 From the Main Menu, select Toolpaths > Contour
 In the chaining window, click on ‘Chain’.
 Select the entry point and exit point of the tool from the sketch.
 Click on ‘OK’.
 Click Tool > Library > Any tool(Put tool diameter as 15) > ½ Flat Endmill
 Click on ‘OK’.
 Click Cut parameters > Click right >Depth Cut
Max Rough Step-2
Finish Cut-1
Finish Step-0.05
 Click Multipasses
Rough : Number-4 : Spacing -14
Finish : Number-1: Spacing -0.05
 Click Linking Parameters
 Everthing to be made Absolute
 Linking Parameters > Depth -10
 Click on ‘OK’.

3. Pocket Milling Operation

 From the Main Menu, select Toolpaths > Pocket.

 In the chaining window, click on ‘Chain’.
 Select the same chain as in the milling operation.
 Click on ‘OK’.
 Click on Tool properties
 In Tool > Diameter 15
 Tool properties, Flute dimension- 4
 Click Roughing > Zigzag >Depth cut
 Under Depth of cut put,
Max Rough Step-2
Finish Cut-1
Finish Step - 0.05
 Click Linking Parameters
 Under linking Parameters everthing is to be made “Absolute”
 Linking Parameters > Depth -10
 Click on ‘OK’.

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

4. End Step
Select all > Verify

Fig 2: Component Geometry in MasterCAM

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

Fig. 3: Toolpath of operations

Fig. 4: Simulation of operations

NC Part Program

%O0000(MILLNCCODE) N118 G1 Y0.

(DATE=DD-MM-YY - 28-09-12 TIME=HH:MM - 02:39) N120 G2 X-50. Y49.5 I49.5 J0.
(MCX FILE - G:\MILLINGPROG.EMCX-5) N122 G3 X-49.5 Y50. I0. J.5
(NC FILE - G:\MILLNCCODE.NC) N124 G2 X0. Y99.5 I49.5 J0.
(MATERIAL - ALUMINUM INCH - 2024) N126 G1 X33.1662
( T239 | 1/2 FLAT ENDMILL | H239 ) N128 G2 X76.7821 Y73.4075 I0. J-49.5
N100 G20 N130 G1 X109.5 Y12.4433
N102 G0 G17 G40 G49 G80 G90 N132 Y0.
N104 T239 M6 N134 G2 X107.4555 Y-21.0612 I-109.5 J0.
N106 G0 G90 G54 X-129.5 Y-31.5831 A0. S1069 M3 N136 X107.7843 Y-28.2843 I-79.1712 J-7.2231
N108 G43 H239 Z.25 N138 X28.2843 Y-107.7843 I-79.5 J0.
N110 Z.2 N140 X21.0612 Y-107.4555 I0. J79.5
N112 G1 Z-2. F6.42 N142 X0. Y-109.5 I-21.0612 J107.4555
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N116 G3 X-99.5 Y-16.5831 I0. J15. N146 X-63.8666 Y-80.6843 I17.1611 J46.43

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

N148 X-99.5 Y-33.1662 I13.8666 J47.5181 N238 G2 X79.0716 Y-19.7465 I-81.5 J0.
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CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation
N328 G3 X-99.5 Y-16.5831 I0. J15.
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Mechanical Engineering Department
 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation
N508 X28.2843 Y-65.7843 I-37.5 J0.
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Mechanical Engineering Department
 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation
N688 G0 Z.25
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CAD/CAM and Automation
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Mechanical Engineering Department
 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation
N868 G2 X52.1105 Y60.1669 I0. J-21.5
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N888 G3 X-50. Y-54.6662 I-8.273 J-1.9514
N890 G2 X-71.5 Y-33.1662 I0. J21.5
N892 G1 Y-16.5831
N894 G3 X-86.5 Y-1.5831 I-15. J0.
N896 G1 X-101.5
N898 Z.2
N900 G0 Z.25
N902 X-87.5 Y-31.5831
N904 Z.2
N906 G1 Z-8.
N908 X-72.5
N910 G3 X-57.5 Y-16.5831 I0. J15.
N912 G1 Y0.
N914 G2 X-50. Y7.5 I7.5 J0.
N916 G3 X-7.5 Y50. I0. J42.5
N918 G2 X0. Y57.5 I7.5 J0.
N920 G1 X33.1662
N922 G2 X39.7747 Y53.5466 I0. J-7.5
N924 G1 X67.5 Y1.8854
N926 Y0.
N928 G2 X64.6875 Y-19.2814 I-67.5 J0.
N930 X65.7843 Y-28.2843 I-36.4032 J-9.0029
N932 X28.2843 Y-65.7843 I-37.5 J0.
N934 X19.2814 Y-64.6875 I0. J37.5
N936 X0. Y-67.5 I-19.2814 J64.6875
N938 X-23.4015 Y-63.3137 I0. J67.5
N940 X-28.101 Y-58.0007 I2.6002 J7.0349
N942 G3 X-50. Y-40.6662 I-21.899 J-5.1655
N944 G2 X-57.5 Y-33.1662 I0. J7.5
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N948 G3 X-72.5 Y-1.5831 I-15. J0.
N950 G1 X-87.5
N952 Z.2
N954 G0 Z.25
N956 X-129.5 Y-31.5831
CAD/CAM and Automation
N958 Z.2
N960 G1 Z-10.
N962 X-114.5
N964 G3 X-99.5 Y-16.5831 I0. J15.
N966 G1 Y0.
N968 G2 X-50. Y49.5 I49.5 J0.
N970 G3 X-49.5 Y50. I0. J.5
N972 G2 X0. Y99.5 I49.5 J0.
N974 G1 X33.1662
N976 G2 X76.7821 Y73.4075 I0. J-49.5
N978 G1 X109.5 Y12.4433
N980 Y0.
N982 G2 X107.4555 Y-21.0612 I-109.5 J0.
N984 X107.7843 Y-28.2843 I-79.1712 J-7.2231
N986 X28.2843 Y-107.7843 I-79.5 J0.
N988 X21.0612 Y-107.4555 I0. J79.5
N990 X0. Y-109.5 I-21.0612 J107.4555
N992 X-37.9624 Y-102.7088 I0. J109.5
N994 X-63.8666 Y-80.6843 I17.1611 J46.43
N996 X-99.5 Y-33.1662 I13.8666 J47.5181
N998 G1 Y-16.5831
N1000 G3 X-114.5 Y-1.5831 I-15. J0.
N1002 G1 X-129.5
N1004 Z.2
N1006 G0 Z.25
N1008 X-115.5 Y-31.5831
N1010 Z.2
N1012 G1 Z-10.
N1014 X-100.5
N1016 G3 X-85.5 Y-16.5831 I0. J15.
N1018 G1 Y0.
N1020 G2 X-50. Y35.5 I35.5 J0.
N1022 G3 X-35.5 Y50. I0. J14.5
N1024 G2 X0. Y85.5 I35.5 J0.
N1026 G1 X33.1662
N1028 G2 X64.4463 Y66.7872 I0. J-35.5
N1030 G1 X95.5 Y8.924
N1032 Y0.
N1034 G2 X93.3036 Y-20.3638 I-95.5 J0.
N1036 X93.7843 Y-28.2843 I-65.0193 J-7.9205
N1038 X28.2843 Y-93.7843 I-65.5 J0.
N1040 X20.3638 Y-93.3036 I0. J65.5
N1042 X0. Y-95.5 I-20.3638 J93.3036
N1044 X-33.1088 Y-89.5771 I0. J95.5
N1046 X-54.16 Y-68.4217 I12.3075 J33.2983
Mechanical Engineering Department
 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

N1048 X-85.5 Y-33.1662 I4.16 J35.2555 N1138 Y0.

N1050 G1 Y-16.5831 N1140 G2 X64.6875 Y-19.2814 I-67.5 J0.
N1052 G3 X-100.5 Y-1.5831 I-15. J0. N1142 X65.7843 Y-28.2843 I-36.4032 J-9.0029
N1054 G1 X-115.5 N1144 X28.2843 Y-65.7843 I-37.5 J0.
N1056 Z.2 N1146 X19.2814 Y-64.6875 I0. J37.5
N1058 G0 Z.25 N1148 X0. Y-67.5 I-19.2814 J64.6875
N1060 X-101.5 Y-31.5831 N1150 X-23.4015 Y-63.3137 I0. J67.5
N1062 Z.2 N1152 X-28.101 Y-58.0007 I2.6002 J7.0349
N1064 G1 Z-10. N1154 G3 X-50. Y-40.6662 I-21.899 J-5.1655
N1066 X-86.5 N1156 G2 X-57.5 Y-33.1662 I0. J7.5
N1068 G3 X-71.5 Y-16.5831 I0. J15. N1158 G1 Y-16.5831
N1070 G1 Y0. N1160 G3 X-72.5 Y-1.5831 I-15. J0.
N1072 G2 X-50. Y21.5 I21.5 J0. N1162 G1 X-87.5
N1074 G3 X-21.5 Y50. I0. J28.5 N1164 Z.2
N1076 G2 X0. Y71.5 I21.5 J0. N1166 G0 Z.25
N1078 G1 X33.1662 N1168 X-.0223 Y-2.4899
N1080 G2 X52.1105 Y60.1669 I0. J-21.5 N1170 Z.2
N1082 G1 X81.5 Y5.4047 N1172 G1 Z-2.
N1084 Y0. N1174 X.0223
N1086 G2 X79.0716 Y-19.7465 I-81.5 J0. N1176 G3 X2.49 Y0. I-.0223 J2.4899
N1088 X79.7843 Y-28.2843 I-50.7873 J-8.5378 N1178 X.0223 Y2.4899 I-2.49 J0.
N1090 X28.2843 Y-79.7843 I-51.5 J0. N1180 G1 X-.0223
N1092 X19.7465 Y-79.0716 I0. J51.5 N1182 Z.2
N1094 X0. Y-81.5 I-19.7465 J79.0716 N1184 G0 Z.25
N1096 X-28.2551 Y-76.4454 I0. J81.5 N1186 Y-2.4899
N1098 X-41.727 Y-61.2148 I7.4538 J20.1666 N1188 Z.2
N1100 G3 X-50. Y-54.6662 I-8.273 J-1.9514 N1190 G1 Z-4.
N1102 G2 X-71.5 Y-33.1662 I0. J21.5 N1192 X.0223
N1104 G1 Y-16.5831 N1194 G3 X2.49 Y0. I-.0223 J2.4899
N1106 G3 X-86.5 Y-1.5831 I-15. J0. N1196 X.0223 Y2.4899 I-2.49 J0.
N1108 G1 X-101.5 N1198 G1 X-.0223
N1110 Z.2 N1200 Z.2
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N1116 Z.2 N1206 Z.2
N1118 G1 Z-10. N1208 G1 Z-6.
N1120 X-72.5 N1210 X.0223
N1122 G3 X-57.5 Y-16.5831 I0. J15. N1212 G3 X2.49 Y0. I-.0223 J2.4899
N1124 G1 Y0. N1214 X.0223 Y2.4899 I-2.49 J0.
N1126 G2 X-50. Y7.5 I7.5 J0. N1216 G1 X-.0223
N1128 G3 X-7.5 Y50. I0. J42.5 N1218 Z.2
N1130 G2 X0. Y57.5 I7.5 J0. N1220 G0 Z.25
N1132 G1 X33.1662 N1222 Y-2.4899
N1134 G2 X39.7747 Y53.5466 I0. J-7.5 N1224 Z.2
N1136 G1 X67.5 Y1.8854 N1226 G1 Z-8.

CAD/CAM and Automation Mechanical Engineering Department

 P. E. S’s MODERN COLLEGE OF ENGINEERING, SHIVAJINAGAR PUNE-5
Department of Mechanical Engineering
BE Mechanical Subject-CAD/CAM and Automation

N1228 X.0223 N1318 G91 G28 Z0.

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N1310 X2.5 Y0. I0. J2.5
N1312 G1 Z.2
N1314 G0 Z.25
N1316 M5

CAD/CAM and Automation Mechanical Engineering Department