Professional Documents
Culture Documents
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
Submitted by
AJINKYA JOSHI : 16WJ1A0305
B. DHEERAJ KUMAR : 16WJ1A0320
C. INDRAKANTH REDDY: 16WJ1A0358
C. CHAITHANYA : 16WJ1A0327
ASST PROFESSOR
The results embodied in this Major-Project report have not been submitted to any other
University or Institute for the award of any Degree or Diploma.
Internal Guide
Asst Professor
16WJ1A0305 17WJ5A0377
We wish to express our sincere thanks to Dr.H.S.SAINI, Managing Director, Guru Nanak
Institutions and Dr.M.RAMALINGA REDDY, Director, Guru Nanak Institutions Technical
Campus, School of Engineering and Technology for providing us with all the necessary
facilities and their support.
We place on record, our sincere thanks to Dr.A.RAJ KUMAR, Professor and Head of the
Department, Mechanical Engineering for his whole-hearted co-operation, providing excellent
lab facility, constant encouragement and unfailing inspiration.
On a more personal note we thank our BELOVED PARENTS and FRIENDS for their moral
support during the course of our project.
Air Conditioning has great importance in many areas of human life. The main aim of
this project is to design of an evaporative condenser which is used to increase the heat transfer
rate and to increase the performance of Air Conditioning system. Evaporative cooling is an
energy efficient and environmentally friendly air conditioning technology. Direct evaporative
cooling systems technology which involves adiabatic humidification and cooling of air with
supplementary heat exchange facilities to the lower final air temperature and try to reduce the
relative humidity.
I
TABLE OF CONTENTS
1 INTRODUCTION 01-23
II
1.5.12 Controls 09
1.5.13 Boilers 10
1.5.14 Cooling Towers 10
1.5.15 Water Chillers 10
1.6 Working of Air conditioners 11
1.7 Types of Air Conditioning Systems 11
1.7.1 Window Air Conditioner 12
1.7.2 Split Air Conditioner 12
1.7.3 Packaged Air Conditioner 13
1.7.4 Central Air Conditioning System 13
1.7.5 Variable refrigerant flow 14
1.8 Main components in Air Conditioning System 15
1.8.1 Compressor 15
1.8.2 Condenser 16
1.8.3 Expansion Valve 16
1.8.4 Evaporator 17
1.8.5 Fans 17
1.9 Refrigerant 18
1.10 Types of Refrigerants 18
1.11 Various Lines and Curves in Psychometric Chart 19
III
LIST OF FIGURES
IV
Fig 4.1 Experimental setup at GNITC R&AC lab 32
Fig 4.2 Air cooled condenser for experiment 33
Fig 4.3 Hermetically sealed compressor 33
Fig 4.4 Capillary tube 34
Fig 4.5 Evaporator with sealed casing 34
Fig 4.6 Pressure gauges 35
Fig 4.7 Alcohol thermometer 35
Fig 4.8 Ammeter and voltmeter 35
Fig 5.1 COP vs flow rate of water 53
Fig 5.2 COP vs refrigeration effect 53
Fig 5.3 COP vs temperature drop after the condenser 54
V
LIST OF TABLES
TABLE 2 52
TABLE 3 52
VI
CHAPTER 1
INTRODUCTION
1.1 Motivation:
The awareness of the importance of living place and indoor air quality has increased for
both health and comfort. The growing requirements for closely controlled working environments
in laboratories, hospitals, and industrial facilities have rapidly increased overall energy
demands. Therefore the HVAC systems designers are challenged as never before to come up
with the most energy efficient systems. One way of addressing the challenge is by optimizing
conventional setups and introducing efficient innovative systems utilizing renewable energy
resources.
1
1.2 History of HVAC (Heating, Ventilation and Air Conditioning):
In 1902, a 25-year-old Engineer from New York named Willis Carrier invented the first
modern air conditioning system. The mechanical unit, which sent air through water-cooled
coilswas not aimed at human comfort. However, it was designed to control humidity in the
printing plant where he worked.
The first modern electrical air conditioning unit was invented by Willis Carrier in 1902in
Buffalo, New York. After graduating from Cornell University, Carrier found a job at BuffaloForge
Company.
Heating, ventilation and air conditioning (HVAC) is the technology of vehicular and the
indoor environmental comfort. It’s goal is to provide thermal comfort and acceptable indoor air
quality. Air conditioners use chemicals that easily convert the gas to liquid and back again. This
chemical is used to transfer heat from the air inside of a home to the outside air. The machine has
three main parts they are compressor, condenser and an evaporator.
Heating, Ventilating and Air Conditioning(HVAC) equipment perform heating and/or
cooling for residential, commercial or industrial buildings, The HVAC system may also be
responsible for providing fresh outdoor air to dilute interior airborne contaminants such as
odors from occupants, volatile organic compounds(VOC's) emitted from interior furnishings,
chemicals used for cleaning etc,. A properly designed system will provide a comfortable
indoor environment year-round when properly maintained.
2
1.4 Classification of HVAC systems:
Mostly, HVAC systems are categorized based on the fluid media used in the thermal
distribution system. Each type of the system has certain technical and economic benefit. Few
are better than others for specific applications. Four types of such HVAC systems are:
• All-air HVAC systems
• Air-water HVAC systems
• All water HVAC systems
• Refrigerant-based HVAC systems (Unitary systems)
3
1.4.2 All-water systems:
In air-water systems both air and water are distributed to terminal units installed in the
zones to be conditioned throughout a building. The air and water are cooled or heated in
central HVAC system and from there are distributed to air-conditioned spaces. Air- water
systems are typically categorized in three types, such as induction system with two or four
pipe systems, fan-coil systems and radiant panels. In such systems it is possible to provide
simultaneous cooling and control on individual zone in an economic way through thermostats.
However, the overall operation and control are complicated due to handling both primary air
and secondary water. In general, such systems are limited to perimeter zones. Initial cost of
these systems could be high compared to all air systems.
4
1.5 Basic components of an HVAC system:
The basic components of an HVAC system that delivers conditioned air to maintain thermal
comfort and indoor air quality are:
• Outdoor air intake
• mixed-air plenum and outdoor air control
• Air filter
• Heating and cooling coils
• Humidification and de-humidification equipment
• Supply fan
• Ducts
• Terminal device
• Return air system
• Exhaust or relief fans and air outlet
• Self-contained heating or cooling units
• Control
• Boilers
• Cooling tower
• Water chillers
5
1.5.1 Outdoor Air Intake:
Building codes require the introduction of outdoor air for ventilation in most buildings.
Most non-residential air handlers are designed with an outdoor air intake on the return side of
the ductwork. Outdoor air introduced through the air handler can be filtered and conditioned
(heated or cooled) before distribution. Other designs may introduce outdoor air through air-
to-air heat exchangers and operable windows.
Indoor air quality problems can be produced when contaminants enter a building with
the outdoor air. Rooftop or wall-mounted air intakes are sometimes located adjacent to or
downwind of building exhaust outlets or other contaminant sources. Problems can also result
if debris (e.g., bird droppings) accumulates at the intake, obstructing airflow.
6
1.5.4 Heating and Cooling Coils:
Heating and cooling coils are placed in the airstream to regulate the temperature of the
air delivered to the space. Malfunctions of the coil controls can result in thermal discomfort.
Condensation on under insulated pipes and leakage in piped systems will often create moist
conditions conducive to the growth of molds, fungus, and bacteria.
During the cooling mode (air conditioning), as water condenses from the air- stream
the cooling coil provides dehumidification. Dehumidification can only take place if the chilled
fluid is maintained at a cold enough temperature (generally below 45°F for water). Under
these conditions, molds and bacteria will proliferate unless the pan is cleaned.
7
1.5.7 Ducts:
The same HVAC system that distributes conditioned air throughout a building air can
distribute dust and other pollutants, including biological contaminants. Dust accumulation or
dirt on any components of an air handling system its cooling coils, plenums, ducts, and
equipment housing may lead to contamination of the air supply.
The presence of dust in ductwork does not necessarily indicate a current micro
biological problem. A small amount of dust on duct surfaces is normal and to be expected.
Special attention should be given to trying to find out if ducts are contaminated only where
specific problems are present, such as water damage or biological growth observed in ducts.
8
1.5.10 Exhausts or Exhaust Fans:
Most buildings are required by law (e.g., building or plumbing codes) to provide for
exhaust of areas where contaminant sources are strong, such as toilet facilities, janitorial
closets, cooking facilities and parking garages. Other areas where exhaust is frequently
recommended but may not be legally required include the reprographics areas, graphic arts
facilities, beauty saloons, smoking lounges, shops and any area where contaminants are
known to originate.
For successful confinement and exhaust of identifiable sources, the exhausted area
must be maintained at a lower overall pressure than surrounding areas. Any area that is
designed to be exhausted must also be isolated (disconnected) from the return air system so
that contaminants are not transported to another area of the building.
1.5.12 Controls:
HVAC systems can be controlled manually or automatically. Most systems are
controlled by some combination of manual and automatic controls. The control system can be
used to switch fans on and off, regulate the temperature of air within the conditioned space,
or modulate airflow and pressures by controlling fan speed and damper settings. Most large
buildings use automatic controls, and many have very complex and sophisticated systems.
Regular maintenance and calibration are required to keep controls in good operating order.
Local controls such as room thermostats must be properly located in order to maintain
thermal comfort. Problems can result from:
▪ Thermostats located outside of the occupied space (e.g., in return plenum).
▪ Poorly designed temperature control zones.
9
1.5.13 Boilers:
Like any other part of the HVAC system, a boiler must be adequately maintained to
operate properly. However, it is particularly important that combustion equipment operate
properly to avoid hazardous conditions such as explosions or carbon monoxide leaks, as well
as to provide good energy efficiency. Codes in most parts of the country require boiler
operators to be properly trained and licensed.
Elements of boiler operation that are particularly important to indoor air quality and
thermal comfort include:
▪ Operation of the boiler and distribution loops at a high enough temperature to supply
adequate heat in cold weather.
▪ Design of the boiler combustion exhaust to prevent re-entrainment, (especially from
short boiler stacks, or into multi- story buildings that were added after the boiler plant
was installed).
10
1.6 Working of Air conditioners:
An air conditioner cools and dehumidifies the air, as it passes over a cold coil surface.
The indoor coil is an air-to-liquid heat exchanger with rows of tubes that supplies the liquid
through the coil. Finned surfaces connected to these tubes increase the over all surface area of
the cold surface thereby increasing the heat transfer characteristics between the air passing
over the coil and liquid passing through the coil. The type of liquid used will depends on the
system selected. Direct-expansion (DX) equipment uses refrigerant as the liquid medium.
Chilled-water (CW) can also be used as a liquid medium. When the required temperature of a
chilled water system is near the freezing point of water, freeze protection is added in the form
of glycols or salts.
Regardless of the liquid medium used, the liquid is delivered to the cooling coil at the
cold temperature. In case of direct expansion equipment, air passing over indoor cooling coils
heats the cold liquid refrigerant. Heating refrigerant causes boiling and transforms refrigerant
from a cold liquid to a warm gas. This warm gas (or vapour) is pumped from the cooling coil
to the compressor through a copper tube (suction line to the compressor) where the warm gas
is compressed. In some cases, accumulator is placed between the cooling coil and compressor
to capture unused liquid refrigerant and ensures that only vapour enters the compressor.
The compression process increases the pressure of refrigerant vapour and increase the
temperature of the vapour significantly. The compressor pumps the vapour through another
heat exchanger (outdoor condenser) where heat is rejected and the hot gas is condensed to a
warm high-pressure liquid. This warm high-pressure liquid is pumped through a smaller
copper tube (liquid line) to a filter (or filter/dryer) and then on to an expansion device.
11
1.7.1 Window Air Conditioner:
Window air conditioner is the most commonly used air conditioner for single rooms.
In this air conditioner all the components namely compressor, condenser, expansion valve,
evaporator and cooling coils are enclosed in a single box. This unit is fitted in a slot made in
the wall of the room or more commonly a window sill.
12
1.7.3 Packaged Air Conditioner:
An HVAC designer will suggest this type of air conditioner if you want to cool more
than two rooms or a larger space at your home or office. There are two possible arrangements
with the package unit. In the first one, all the components, namely the compressor, condenser
(which can be air cooled or water cooled), expansion valve and evaporator are housed in a
single box. The cooled air is thrown by the high capacity blower, and it flows through the
ducts laid through various rooms. In the second arrangement, the compressor and condenser
are housed in one casing.
13
1.7.5 Variable refrigerant flow:
Variable refrigerant flow (VRF), also known as variable refrigerant volume (VRV), is
an HVAC technology invented by Daikin Industries, Ltd. in 1982. Like ductless minisplits,
VRF’s use refrigerant as the cooling and heating medium. This refrigerant is conditioned by a
single outdoor condensing unit, and is circulated within the building to multiple indoor units.
VRF’s come in two system formats, two pipe and three pipe systems. In a heat pump
two pipe system all of the zones must either be all in cooling or all in heating. Heat Recovery
(HR) systems have the ability to simultaneously heat certain zones while cooling others; this
is usually done through a three pipe design, with the exception of Mitsubishi and Carrier,
whose systems are able to do this with a two pipe system using a branch circuit (BC) controller
to the individual indoor evaporator zones. In this case the heat extracted from zones requiring
cooling is put to use in the zones requiring heating.
14
1.8 Main components in Air Conditioning System:
In order to operate the refrigeration cycle successfully each component must be present within the
refrigeration system. There are five major mechanical components of an Air Conditioning system,
they are:
• Compressor
• Condenser
• Expansion Valve
• Evaporator
• Fan
1.8.1 Compressor:
15
1.8.2 Condenser:
The purpose of the condenser is to extract heat from the refrigerant to the outside air. Fans
mounted above the condenser unit are used to draw air through the condenser coils. The high-
pressure and high temperature refrigerant will be cooled to low temperature without changing the
pressure and with Phase change. As heat has to flow from the condenser to all, the condensation
temperature must be higher than that of the air. The liquid refrigerant then passes from the
condenser in to the metering device.
Within the refrigeration system, the expansion valve is located at the end of the liquid line,
before the evaporator. The valve then reduces the pressure of the refrigerant as it passes through
the orifice. The high pressure liquid reaches the expansion valve to reduce the pressure. Due to
sudden expansion the temperature falls down to the low temperature. This low pressure, low
temperature liquid is then pumped in to the evaporator.
16
1.8.4 Evaporator:
The purpose of the evaporator is to remove unwanted heat from the space using the liquid
refrigerant. The liquid refrigerant contained within the evaporator boils at a low temperature. To
enable the transfer of heat, the temperature of the liquid refrigerant must be lower than the
temperature of the product being cooled. The liquid refrigerant is drawn from the evaporator by
the compressor suction line. When leaving the evaporator coil the liquid refrigerant is in vapor
state.
1.8.5 Fans:
Fans play a major role in the air conditioning unit. Here, the Fans generate ambient air in the air
conditioning system. The main purpose of the fans is to do two works that are to cool the evaporator
and to send the cool air inside the room and the other side the fan works to remove the heat from
the super heated vapour in the condenser.
17
1.9 Refrigerant:
A refrigerant is a substance or mixture, usually a fluid, used in a refrigeration cycle and
refrigeration cycle. Refrigeration is a process of moving heat from one location to other in
controlled conditions. The work of heat transport is traditionally driven by mechanical work,
but can also be driven by heat, magnetism, electricity, laser, or other means.
In most cycles it undergoes phase transitions from a liquid to a gas and back again.
Many working fluids have been used for such purposes. Fluorocarbons, especially chloro
fluoro carbons became commonplace in the 20th century, gerents used in various applications
are ammonia, sulfur dioxide, and non-halogenated but they are being phased out because of
their ozone depletion effects. Other common refry hydrocarbons such as propane.
• Halocarbons
• Isotropic refrigerants
• Zoetrope refrigerants
• Hydrocarbon refrigerants
• Inorganic refrigerants like carbon dioxide, ammonia, water and air.
18
1.11 Various Lines and Curves in Psychometric Chart:
A psychometric chart is a graphical representation of the psychometric processes of air. All
the properties of the air indicated in the psychometric chart are calculated at standard
atmospheric pressure. For other pressures relevant corrections have to be applied. The
psychometric chart looks like a shoe. Psychometric processes include the physical and the
thermodynamic properties such as
19
1.11.1 Dry Bulb (DB) Temperature Lines:
The dry bulb temperature scale is shown along the base of shoe shaped psychometric chart
forming the sole. The DB temperature increases from the left to the right. The vertical lines
shown in the chart are the constant DB temperature lines and all the points located along a
particular vertical line have same DB temperature.
20
CHAPTER 2
LITERATURE REVIEW
Many experiments have been carried out. AR and CR also take place in order to improve the COP of
AC system. Below there is brief literature survey is going to present related to EC condenser.
. [1] S.D.White et.al in this work aims to develop a system which requires less floor area, increase
the evaporation rate and to recover the fresh water from the water evaporated from the effluent. The
system works on the principle of simultaneous HAMT take place in air and soak liquor in the spray
tower leading to evaporation of water in soak liquor. Studies are carried out to utilize the heat rejected
from the condenser of the VCR system to increase the temperature of the soak liquor. The hot soak
liquor can be sprayed in the enclosed chamber to enhance the contact area between the soak liquor
and air. Thus, both the process will contribute for increase in the evaporation rate compared to the
conventional method. Moreover in present situation there is more scarcity for the availability of water.
It will be useful if we recover fresh water from the above evaporation process. Efforts are made to
recover the fresh water from the above evaporation process using the cooling load available in the
evaporator of the VCR system.
[2] Chan et.al aldescribed the EE of DEC of ACC is used to increase by using variable different
condition also with help of different position of fan condenser. In this fan is placed behind the ACC
in order to precooled the atmosphere air while entering into the c unit.
By using with the help of direct evaporative cooler, due to which compressor power dropped down
and there is decrease in the condensing temperature in most of favorable conditions, while there is
pressure drop across the cooler take place caused additional condenser fan power consumption. The
total saving of chiller power varies from 1.4% to 14.4%.
[3] Sethi et.al the evaporative cooling of greenhouses is based on the evaporation of the water in the
mass of warm incoming air enter, thus allowing a drop in temperature and rise in the humidity content
of the air. It can be achieved by directly spraying water inside the greenhouse and combining it with
natural ventilation or by forcing the incoming air to pass through dampened evaporative pads and
installing fans to ventilate the greenhouse artificially (pad-fan cooling systems.
[4] Wu et.al proposed a simplified cooling efficiency based on the energy balance analysis of air to
analyze the heat and mass transfer between air and water film in the direct evaporative cooler. The
analysis showed that the frontal air velocity and thickness of the pad module are two key factors
influencing the cooling efficiency of a direct evaporative cooler. 21
[5] Eghtedari H. et.al investigated about the uses of ECAC as compare to ACC to solve the
problem of maintaining higher COP in hot weather conditions. Finally he built an evaporative
cooler and joined it with same AC of SAC .So that they get higher COP of the system. While
performing the experiment they get higher COP increase and cooling rate high in ECAC as the
outside air temperature rise.
[6] Kachhwaha and Suhas et.al designed, fabricated, and predicted the performance of an
evaporative medium. The pad thickness and height were achieved for maximum cooling.
[7] Datekin et.al. Examine the overall effect of velocity of the air on it temp. and CE. Finally
result shown tells that velocity of air drop in temp. of air and CE. While it has no mathematical
formula generated. His results explain velocity of air changes from 0.5m/s to 1.5m/s while
performing the experiment.
[8] Franco et.al explain the different parameter which is a function of velocity of air by using
ECP in WT. He finds out that PD, the velocity of air, velocity of water and consumption of water
by CP. He finally concluded that SE varies from 64% to 70%
[9] Kulkarni and Rajput et.al Calculate COP theoretical of I/D two stage C system with CP
and AM in DS. They have ambient temperature 39.9oC dbt and 32.9 % of RH. finally they get
121.5% to 106.7% of S.E
[10] Yang et.al investigated about application of mist evaporative precooling to air cooled
chillers. The experimental results showed that the dry bulb temperature of entering condenser air
with water mist pre-cooling could drop up to by 9.40 oC from the required ambient air
temperature. The COP could be improved by up to 18.6%. This study showed that the water mist
system coupled to air-cooled chillers is an energy efficient and environment friendly technique.
[11] Adarsh Mohan Dixit et.al presents an experimental investigation of a high-efficiency air
conditioner that utilizes cellulose pad before the condenser. The heat and mass transfer
characteristics of the cellulose pads is first studied and the results are used for the design of the
air conditioner. A 1.5 ton air conditioner was constructed and tested in the current study. The
experimental results show that the coefficient of performance (COP) reaches 8.03 that are higher
than that of standard value (5.98) of those conventional residential split air conditioners.
22
CHAPTER 3
METHODOLOGY
The experimental setup consists of a single stage vapour compression system with the basic
components i.e. evaporator, compressor, expansion device and condenser. A frame is to be
manufactured and covered it with the help of CMP and is placed them before the ACC unit.
With help of small watt pump is used in order to provide water over the CP. It placed in bucket whose
one end placed at the top of CP. Flow of water will remain constant. When outside air passes from
the EMP and cooled down further it enter into the condenser unit. Ammeter and Voltmeter is used to
determine the EC and EV of input power respectively.
The bourdon pressure gauges are used to be measure the inlet and outlet pressure of compressor.
Temperatures of refrigerant and circulation air at different points are recorded with the help of
thermocouples. Insulation tapes are placed over the copper tubes to provide better contact and also
prevent any convection effect of ambient air on the temperature readings.
Fabrication
Experimental
process
Data Collection
Data
Interpretation
Result and 23
Discussion
3.1 Vapor compression cycle
The vapor-compression cycle is the most widely used refrigeration cycle in practice. In this
cycle a vapor is compressed, then condensed to a liquid, following which the pressure is
dropped so that fluid can evaporate at a low pressure.
The Carnot cycle is one whose efficiency cannot be exceeded when operating between two
given temperatures. The Carnot cycle operating as a heat engine is familiar from the study of
thermodynamics. The Carnot refrigeration cycle performs the reverse effect of the heat engine,
because it transfers energy from a low level of temperature to a high level of temperature. The
refrigeration cycle requires the addition of external work for its operation. The diagram of the
equipment and temperature-entropy diagram of the refrigeration cycle are shown in Fig. 6. All
processes in the Carnot cycle are thermodynamics reversible. Processes 1-2 and 3-4 are
consequently isentropic.
Work
Turbine
(Expansion device)
Compressor
24
Temperature, K
Net work
- Entropy, kJ·kg-1·K-1
Fig 3.2 temperature-entropy diagram of the carnot refrigeration cycle
The withdrawal of heat from the low-temperature source in process 4-1 is the refrigeration step
and is the entire purpose of the cycle. All the other processes in the cycle function so that the
low-temperature energy can be discharged to some convenient high-temperature heat sink.
Magnitude of demand
Magnitude of expenditure
The performance term in the refrigeration cycle is called the coefficient of performance,
defined as
useful refrigeration
net work
25
3.3.1 Condition for highest coefficient of performance₄
We can express the coefficient of performance of the Carnot cycle in terms of the temperatures
that exist in the cycle. Areas beneath reversible processes on the temperature-entropy diagram
therefore represent transfers of heat. Areas shown in Fig. 7 can represent the amount of useful
refrigeration and the net work. The useful refrigeration is the heat transferred in process 4-1,
or the area beneath line 4-1. The area under line 2-3 represents the heat reject from the cycle.
The difference between the heat rejected from the cycle and heat added to the cycle is the net
heat which for a cyclic process equals the net work. The area enclosed in rectangle 1-2-3-4
represents the net work. An expression for the coefficient of performance of the Carnot
refrigeration cycle is therefore:
T₁(S₁ − S₂) 𝑇₁
𝐶𝑜𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑡 𝑜𝑓 𝑝𝑒𝑟𝑓𝑜𝑟𝑚𝑎𝑛𝑐𝑒 = =
(T₂ − T₁)(S₁ − S₄) (𝑇₂ − 𝑇₁)
The coefficient of performance of the Carnot cycle is entirely a function of the temperature
limits and can vary from zero to infinity
Temperature, K
Net work
Refrigeration
Entropy, kJ·kg-1·K-1
A low value of T2 will make the coefficient of performance high. A high value of T1 increases
the numerator and decreases the denominator, both of which increase the coefficient of
performance.
To summarize, for a high coefficient of performance (1) operate with T1 high and (2) operate
26
with T2 low. It means that the smaller temperature difference between condenser and
evaporator, the higher COP achieves.
Temperature limitation
In Fig. 8, temperature T2 should be kept low, but it cannot be reduced below atmosphere
temperature, if the atmosphere air is used to cool it. On the other hand, temperature T1 should
be kept high, but it can be increased no higher than the target temperature of the room. Because
of that, it can concentrate on keeping the as small as possible.
In order to decrease to zero, either U or A would have to be infinite. Since infinite values of U
and A would require an infinite cost, the actual selection of equipment always stops short of
reducing to zero.
27
3.4 Standard vapour-compression cycle
The standard vapour-compression cycle is shown on the temperature- entropy diagram in Fig.
9. The processes constituting the standard vapour- compression cycle are:
1-2. Reversible and adiabatic compression from saturated vapor to the condenser pressure
2-3. Reversible rejection of heat at constant pressure, causing desuperheating and condensation
of the refrigerant
3-4. Irreversible expansion at constant enthalpy from saturated liquid to the evaporator pressure
4-1. Reversible addition of heat at constant pressure causing evaporation to saturated vapor
Temperature, K
Entropy, kJ·kg-1·K-1
With the help of the pressure-enthalpy diagram, the significant quantities of the standard vapor-
compression cycle will be determined. These quantities are the work of compression, the heat-
rejection rate, the refrigerating effect, the coefficient of performance, the volume rate of flow
per kilowatt of refrigeration, and the power per kilowatt of refrigeration.
28
Fig. 3.6 Pressure-enthalpy diagram
3 2
Compressor
1
4
The work of compression in kilojoules per kilogram is the change in enthalpy in process 1-2
of Fig. 10 (a) or h1 – h2. This relation derives from the steady-flow energy equation:
h₁ + q = h₂ + w
where changes in kinetic and potential energy are negligible. Because in the adiabatic
compression the heat transfer q is zero, the work w equals h1 – h2. The difference in enthalpy
29
is a negative quantity, indicating that work is done on the system. Even though the compressor
may be of the reciprocating type, where flow is intermittent rather than steady, process 1- 2
still represents the action of the compressor. At a short distance in the pipe away from the
compressor, the flow has smoothed out and approaches steady flow.
The heat rejection in kilojoules per kilogram is the heat transferred from the refrigerant in
process 2-3, which is h3 – h2. This knowledge also comes from the steady-flow energy equation,
in which the kinetic energy, potential energy, and work terms drop out. The value of h3 – h2 is
negative, indicating that heat is transferred from the refrigerant. The value of the heat rejection
is used in sizing the condenser and calculating the required flow quantities of the condenser
cooling fluid.
The refrigerating effect in kilojoules per kilogram is the heat transferred in process 4-1, or h1
– h4. Knowledge of the magnitude of the term is necessary because performing this process is
the ultimate purpose of the entire system.
ℎ₁−ℎ₄
Coefficient of performance = ℎ₂−ℎ₁
The actual vapor-compression cycle suffers from inefficiencies compared with the standard
cycle. There are also other changes from the standard cycle, which may be intentional or
unavoidable. Some comparisons can be drawn be superimposing the actual cycle on the
pressure-enthalpy diagram of the standard cycle, as in Fig 1.6
The essential differences between the actual and standard cycle appear in the pressure drops in
condenser and evaporator, in the subcooling of the liquid leaving the condenser, and in the
superheating of the vapor leaving the evaporator. The standard cycle assumes no drop in
pressure in the condenser and evaporator. Because of friction, however, the pressure of the
refrigerant drops in the actual cycle. The result of these drops in pressure is that the
30
compression process between 1 and 2 requires more work than in the standard cycle.
Subcooling of the liquid in the condenser is a normal occurrence and serves the desirable
function of ensuring that 100 % liquid will enter the expansion device. Superheating of the
vapor usually occurs in the evaporator and is recommended as a precaution against droplets of
liquid being carried over into the compressor. The final difference in the actual cycle is that the
compression is no longer isentropic and there are inefficiencies due to friction and other losses.
2
3
cycle
Pressure drop
4
1
{
Superheating
Enthapy, kJ·kg-1
31
CHAPTER 4
EXPERIMENTAL SETUP
In the present work we have concentrated towards the improvement of the performance by adding
the evaporative condenser to the AC unit and also the COP varies with ambient temperature 31°C
to 33°C.
In the experiment setup (figure7.1) consist of single stage vapour compression system which
contains different components parts such as expansion device, compressor, evaporator and
evaporative cooled condenser. The compressors of volume are used to increase the pressure . and
temp. of (R22).Here the capillary tube is used, made up of a copper tube of very small diameter
0.36mm.Capillary tube used as expansion device. The evaporator is used to reduce the pressure,
dissipating heat and making liquid refrigerant to much cooler. Evaporator used in this experiment
setup is tube and fin type. whereas pumped water flow continuous vertically over the condenser
coils with the help pump of 35 watt. Flowing of water continuously circulate over the condenser
while performing the experiment.
Different measuring devices are used in this experiment setup such as Thermometer , which gives
the temperature at various points within the system. Pressure gauge is also used; Similarly ammeter
and voltmeter are used to measure the current and voltage to input to the system.
32
4.1 Major Component
The Air cooled condenser is cooled by the evaporative action of falling water which takes up the
latent heat of from the condensing coils .This cool water then passes through the condenser
The compressor used in this experimental setup is hermetically sealed type of Kirloskar
KCJ515HAE. In this type, the shaft of the compressor is directly coupled to the motor which is
mounted on the same base and this complete system is enclosed in the housing as shown in Fig 7.3.
In the compressor, low press. and low temp. vapour from the Ev unit enters through the suction line
and the high pressure and high temperature vapour leaves from the discharge line. This type of
compressor gives minimum noise, since vibration in the system reduces due to mounting of the
compressor and motor on the same shaft.
33
When the refrigerant leaves the condenser and enters the capillary tube its pressure drops down
suddenly due to frictional resistance offered by the tube walls. The capillary tube which is used in
experimental setup is shown in Figure 7.4.
When the liquid refrigerant enters the evaporator, its pressure has been decreased due to which it
dissipating its heat related content and making it much cooler than the air flowing around across it.
Due to this it causes the refrigerant to absorb heat from the surrounding warm air and to reach its
low boiling point continuously. Now then the refrigerant vaporizes, and absorbing the maximum
amount of latent heat from surrounding air. This heat is then carried by the refrigerant from the
evaporator as a low-pressure gas through a hose to the inlet side of the compressor. The evaporator
removes heat from the region which is to be cooled.
34
Measuring Device
Four pressure gauges are used in this set up, one for the measurement of suction pressure before the
compressor and other for the measurement of discharge pressure after the compressor and the other
two for measuring the pressure after and before condensing and expanding repectively.
This is a device used to measure the temperature of the working fluid. The alcohol thermometers
are used, which directly gives the value of temperature at various points across each unit.
Voltmeter and ammeter are the devices used to measure the voltage and current of the input power
to the air conditioning system. Both voltage and ammeter are of dial gauge manual type.
36
Temperature difference of water = 5℃
Ma = Va x ⍴a = 0.005 x 1000
= 2.5 kg
5
Refrigeration effect = 2.5 x 4.18 x 110
= 0.95 KJ/sec
𝑛 𝑥 3600
Work done in compressor (Wc) = 𝑁𝑥𝑡
5 𝑥 3600
= 1200 𝑥 115
= 0.42 KJ/kg
𝑛 𝑥 3600
Workdone in condenser (Wcd) = 𝑁𝑥𝑡
2 𝑥 3600
= 1200 𝑥 35
= 0.052 KJ/kg
Actual C.O.P
𝑅𝑒𝑓𝑟𝑖𝑔𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑒𝑐𝑡
C.O.Pact = 𝑛𝑒𝑡 𝑤𝑜𝑟𝑘 𝑑𝑜𝑛𝑒
0.95
= 042+ 0.052
C.O.Pact = 2.01
37
Hf3 = 226 KJ/kg
H2 = 407 KJ/kg
395−226
Theoretical C.O.P = 404−395
= 14.083
Cp = 1.084 kg/kg.K
∆t = temperature difference
Q = 0.425*1.084*(70-31)
= 0.425*1.084*39
Q = 17.967 KJ/kg
The actual heat transfer from the surface of the condenser is 17.967 KJ/kg
Tank capacity required for extract the complete amount heat from the condenser by water
spray through orifice.
Q = UA∆t
Where U = overall heat transfer coefficient i.e. 393 KJ/kg.km2 for copper material
= 2 x ℼ x 5 x 540 x 48
= 813888 mm2
= 0.813 m2
Therefore, Q = UA∆t
17.967
(70-Ts) = 393 x 0.813
Ts = 70-0.0569
Ts = 69.9933
Ts ≈ 70 ℃
Required flow rate to extract the heat from the surface of the condenser to get more efficiency
with evaporative water = Q = mwCpw∆T
17.967 17.967
mw = 4.18 x (70−25) = = 0.09548 KJ/sec
188.1
If the experiment is run for 1 hr then we need to supply the water for that particular time.
39
= 343.728 kg/hr
In this project we are assuming a 20 litre water tank and recirculating the water continuously
after the use in order to minimize the wastage of water .
Water evaporation should happen at 70℃ instead of 100℃ for that pressure drop required to
be estimated as
P∞T
P = T x constant
𝑃₂ 𝑇₂
= 𝑇₁
𝑃₁
T1 = 100℃
T2 = 70 ℃
𝑃₂ 70
= 100
101.325
P2 = 0.7 x 101.35
P2 = 70.923 Kpa
Outlet pressure of water from the copper tubes through the orifice over the condenser surface
𝑇𝑆𝐴
Tsc = 2 x L x C x tan( )
2
40
L = length between orifice and surface of condenser
Condenser parameters
Surface area of the fins the over the condenser = thickness of fin x no.of fins over the length of
condenser
= 0.8 x 5
= 4 mm
= 1080 mm2
Discharge = Q = 1100L/H
= 1.1 m3/hr
0.035 𝑥 3600
dp = 1.1
dp = 114.54 Kpa
⍴ = density in kg/m3
P1 + 𝑉₁2 = P2 + 𝑉₂2
𝑄
V1 = 𝐴₁
ℼ
A1 = d12
4
ℼ
=4 x (12)2
= 0.785 x 12x12
= 113.04 mm2
A1 = 0.00011304 m2
0.000305
Now V1 = = 2.702
0.00011304
𝑞
Therefore V2 =𝐴₂
ℼ
A2 = 4 x d22
= 0.785 x (8)2
42
A2 = 5.024 x 10-5 m2
3.818 𝑥 10⁻⁵
V2 = 5.024 𝑥 10⁻⁵ = 0.76055
P 1 + V1 2 = P 2 + V2 2
P2 = 121.26 Kpa
P 2 + V2 2 = P 3 + V3 2
V32 = 50.9174
Q = VA
𝑄
A3 = 𝑉₃
ℼ3.818 𝑥 10⁻⁵
A3 = 7.1356
A3 = 5.3505 x 10-3 m2
ℼ
Now A3 = 4 x d32
5.3503 𝑥 10⁻3
D3 2 = 0.7854
d3 = √6.815 ∗ 10−3
43
d3 = 2.410 x 10-3 m
d ≈ 2mm
𝑇𝑆𝐴
Tsc = 2 x L x C x tan( )
2
60
Tsc = 2 x 4 x 6 x tan( 2 )
Tsc = 2 x 4 x 6 x 0.5773322
Number of orifice are required to spray the water on the total area of condenser is given by :
0.001080
= 22.7519 𝑥 10⁻⁵
108
= 2.751
= 39.258
≈ 40
Therefore, the total number of orifice required to spray the water over the surface of
condenser to extract 17.976 KJ/kg of heat from the condenser coils are 40.
44
For more better increasing of COP of the refrigerating unit, we increase the flow
rate from the pump to the surface of the condenser by adjusting the 1/4th inch
ball valve. The mass output rate of the pump is 1100L/h means 18.33L/min
approximately 18L/min.
With the change of flow rate the outlet temperature of the condenser drops
down, while increasing the COP of the refrigerant unit.
Reading from the equipment when the flow rate of water is 0.075 L/min
45
Time for 5rev of temperature of water , tc = 150 sec
𝑛 𝑥 3600
Work done in compressor (Wc) = 𝑁𝑥𝑡
5 𝑥 3600
= 1200 𝑥 50
= 0.1KJ /kg
𝑛 𝑥 3600
Workdone in condenser (Wcd) = 𝑁𝑥𝑡
2 𝑥 3600
= 1200 𝑥 150
= 0.3 KJ/kg
Ma = Va x ⍴a = 0.0075 𝑥 1000
= 6.5 kg
6
Refrigeration effect = 6.5x4.18x118
= 1.35 KJ/sec
Actual C.O.P
𝑅𝑒𝑓𝑟𝑖𝑔𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑒𝑐𝑡
C.O.Pact =
𝑛𝑒𝑡 𝑤𝑜𝑟𝑘 𝑑𝑜𝑛𝑒
1.35
= 0.1+0.3
C.O.Pact = 3.375
46
H1= 420 KJ/kg
H2 = 435 KJ/kg
420 −205
Theoretical C.O.P = 435−420
= 14.864
Reading from the equipment when the flow rate of water is 0.15L/min
47
Time for 5rev of temperature of water, tc = 159sec
𝑛 𝑥 3600
Work done in compressor (Wc) = 𝑁𝑥𝑡
5 𝑥 3600
= 1200 𝑥 159
= 0.13 KJ/kg
𝑛 𝑥 3600
Workdone in condenser (Wcd) = 𝑁𝑥𝑡
2 𝑥 3600
= 1200 𝑥 45
= 0.09 KJ/kg
Ma = Va x ⍴a = 0.0078 𝑥 1000
= 6.5 kg
6
Refrigeration effect = 6.5x4.18x129
= 1.630 KJ/sec
Actual C.O.P
𝑅𝑒𝑓𝑟𝑖𝑔𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑒𝑐𝑡
C.O.Pact =
𝑛𝑒𝑡 𝑤𝑜𝑟𝑘 𝑑𝑜𝑛𝑒
1.63
= 0.13+0.09
C.O.Pact = 7.16
48
H1= 425KJ/kg
H2 = 438 KJ/kg
425−201
Theoretical C.O.P = = = 17.23
438−425
Reading from the equipment when the flow rate of water is 0.225L/min
49
Time for 5rev of temperature of water, tc = 160sec
𝑛 𝑥 3600
Work done in compressor (Wc) = 𝑁𝑥𝑡
5 𝑥 3600
= 1200 𝑥 160
= 0.125 KJ/kg
𝑛 𝑥 3600
Workdone in condenser (Wcd) = 𝑁𝑥𝑦
2 𝑥 3600
= 1200 𝑥 48
= 0.093 KJ/kg
Ma = Va x ⍴a = 0.0079 𝑥 1000
= 7.9 kg
8
Refrigeration effect = 6.5x4.18x125
= 1.73 KJ/sec
Actual C.O.P
𝑅𝑒𝑓𝑟𝑖𝑔𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑒𝑐𝑡
C.O.Pact = 𝑛𝑒𝑡 𝑤𝑜𝑟𝑘 𝑑𝑜𝑛𝑒
1.73
= 0.125+0.109
C.O.Pact = 7.52
H2 = 439 KJ/kg
428−200
Theoretical C.O.P = = 20.72
439−428
Reading from the equipment when the flow rate of water is 0.0.325L/min
51
Time for 5rev of temperature of water, tc = 170sec
𝑛 𝑥 3600
Work done in compressor (Wc) = 𝑁𝑥𝑡
5 𝑥 3600
= 1200 𝑥 170
= 0.08 KJ/kg
𝑛 𝑥 3600
Workdone in condenser (Wcd) = 𝑁 𝑥𝑡
2 𝑥 3600
= 1200 𝑥 160
= 0.10 KJ/kg
Ma = Va x ⍴a = 0.00 𝑥 1000
= 7.9 kg
8
Refrigeration effect = 6.5x4.18x125
= 1.88 KJ/sec
Actual C.O.P
𝑅𝑒𝑓𝑟𝑖𝑔𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑒𝑐𝑡
C.O.Pact =
𝑛𝑒𝑡 𝑤𝑜𝑟𝑘 𝑑𝑜𝑛𝑒
1.88
= 0.08+0.10
C.O.Pact = 10.44
52
H1= 428KJ/kg
H2 = 439 KJ/kg
430−202
Theoretical C.O.P = = 22.8
440−430
53
RESULTS AND DISCUSSION
The following tests were carried out in the laboratory of Gurunanak institute of technical campus,
Hyderabad,India during mid-daytime in the month of March (summer). The lab was sealed with plastic
curtains to prevent heat dissipation into the room from the surrounding. Other heat radiating machines
were also removed from the lab. The condenser ducts were also insulated with thermal insulation
lining. The following arrangements were done to achieve least amount of variation during the test.
The tests were conducted under two sections
• Without evaporative cooling.
• With evaporative cooling.
Readings were recorded at an interval of 5 minutes and the data was tabulated.
The window AC was run on conventional cycle (i.e. without evaporative cooling). Data recorded is
tabulated as under in Table -1.
1 28 -8 70 31 -10 2.54
Table.1
54
Flow rate of Room Evaporator Compressor condenser Evaporator
outlet outlet outlet inlet
water in temperature
temperature temperature temperature temperature COP
℃
(L/min) (T1)℃ (T2)℃ (T3)℃ (T4)℃
0.325 28 -10 78
Table.2
Modification Readings:
In ℃ N In KJ/sec
Table. 3
55
Y-Values
10
9
8
7
COP (act)
6
5
4
3
2
1
0
0 0.05 0.1 0.15 0.2 0.25
`
flow rate of water in L/min
Y-Values
10
9
8
7
6
COP (act)
5
4
3
2
1
0
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
56
Y-Values
10
6
COP (act)
0
0 1 2 3 4 5 6 7
57
CONCLUSION
Using water for evaporation as a mean of decreasing air temperature is considerably the most
environmentally friendly and effective cooling system. We have to observe the condenser
discharge pressure we conclude that the compressor work would be reduced. Hence the COP will
be increases and decreased the power consumption. Saving the 20- 25% energy. In this way
adiabatic pre-air cooling system is beneficial for energy consumption.
Evaporative condenser results higher COP compare to conventional air-cooled and water-cooled
condenser. Also evaporative condenser is compact compare to conventional air-cooled and water
cooled condenser due to high overall heat transfer coefficient.
All these features make evaporative condensers a better option for condensation. They can be used
in industrial refrigeration, air-conditioning, cold storage and breweries.
58
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