‘Sensor for fuel and oil pressure indicators & Functional requirements i | __Zentrainonn i Nate: Approval of first supply and changes as per VW 011 55 “Vehicle Vendor Parts [~ “— "> ~~ - General” Content Page General... ‘Sensor for fuel indicator... ‘Sensor for oil pressure indicator... en i Tasoerasseseny 1 General 1 1 14 Scone ‘sensor for fuel and oil pressure = TL. indicators (display units according to TL 821 89) w w 12 Design Ace. to drawing: requirements on VW 911 00 drawings deviating from this TL take precedence. DIN: $1 604 Lt DIN 53758 Applicable laws and regulations 2 eu directive 70/221 3 Be ‘Sections marked with a documentation bar are subject to mandatory documentation provided that se the Te qumber is also marked in the drawing, or provided that a comesponding TLD number p= appears on the drawing, The documents shail be kept on fle for 10 years. a3 Ba Orawing entries ‘see sections 2.2.1, 3.2, 3.4.1 2 ee Environmental requirements ace, fo VW 814 90 BG Be 38 @ Peenewn_{ TOE | hora agent (PME) Added to table in section 2.7 103.95 [Tables 2.1 and 3.1 revised; environmetal vompatitulty added t—- Sake [= [nn Issue 02.85. Dicke @ VOLKSWAGEN =I a ‘8.4. - SKODA automobilova a.s. - AUDI AG Form FEA -8855‘Sensor for fuel and oil pressure Indicators Functional requirements 2 Sensor for fuel indicator 2.4 — General requirements for electric/electronic vehicle components ‘Specifications Deviations in VW 801 01 from VW 801 01 Material service temperature {or limit values see storage temperature Operating vottage ‘Operating temperature (4010 70)°C Storage temperature (40 to 80) °C Testing according to VW 801 01 Test designation Specifications on tein ean ae ~ = testing not required ‘Material requirements ‘Aging in mech.-circulation oven, no load ‘Aging in mech -circulation oven, load toad: display unit Temperature cycle test toad: display unit Voltage dropsicontacts Lead pullout strength Pug resilience epending on plog [ Overcurrent protection (Gvervaitage protection, long ‘Gvervoltage protection, short Puncture strength EMC ace. to TL 820 66, conducted EMC ace. to TL 821 66, radiated Close-range inter. suppression ace. to TL 965 Vibration resistance, sinuscida) Vibration resistance, wide band random Resistance to shock Endurance testing Environmental compatibility ‘Sealing against dust a. spray water Resisiance to chemical agents Engine cleaning ace, to PV 3508 ‘Thermal shook test Foorreata orevouxswacenac | Sensor for fuel and oil pressure indicators e30@ Functional requirements Function ‘Sensor resistances. ‘acc. to drawing ‘Contact pressure (0.25 + 0.1)N Leak tightness with respect to gas Test pressure 4.5 bar (absolute) Duration of testing Sin Test uid water Test volume <50! Pressure resistance After testing, connector lugs and connecting tubes shall not show any leaks. Test sequence (accelerated internal pressure acc. to DIN 59 758): Test pressure 25 bar (absolute) Duration of testing 1 min Duration of pressure increase to 5) min Sealing of connections shall permit pressure testing. Long-term testing ‘After testing, function shall still be ensured. Load cycles 300,000 Number of toad cycies per second 05102 Test fluid premium unleaded fuel acc. to TL 521 38 (The siding contact shall be moistened with the est fuid prior to testing and at feast twice within 24h) Load display unit The swivel range of the test fixture shall pass over the entire resistance range of the Sensor during one cycle.Sensor for fuel and oi) pressure indicators Functional requirements. ‘Sensor for oil pressure indicator General requirements for electriclelectronic vehicle parts Specifications in VW 201 01 Deviations from VW 801 01 ‘Operating vottage Operating temperature (40 t0 140) °C Storage temperature (40 tp 140)°C Testing according to VW 801 Ot Test designation x= testing required == testing not required Notesideviations fests according to | from VW 30t Ot ‘WW 801 01 Materiat requirements, ‘Aging in mech.-circulation oven, no load Aging in mech.-circulation oven, load toad: display unit mete ‘Temperature cycle test toad: display unit Voltage dropsicontacts Lead pultout strength = Plug resilience x depending on plug [Overcurrent protection Overvoltage protection, tong 5 ‘Overvoltage protection, short 5 Puncture strength = EMC ace. to TL 820 66, Conducted = EMC ace. to TL 621 66, radiated = ‘Close-range inter suppression acc. to Ti 968 | — ‘Vibration resistance, sinusoidal x ‘engine-mounted part ‘Vibration resistance, wide band random — | — Resistance to shock = Endurance testing ‘engine-mounted part ‘508 section 35 ® be Environmental compatiottity engine-mounted parts ‘Sealing against dust a. spray water Resistance to chemical agents immerse nab. @, 1.9.0 xe ‘Engine cleaning acc. to PV 3508 ‘engine-mounted pi ‘Thermal shock test = + Tightening torques ‘Stripping torques FonFe ate 0m 1.5 times tightening torquevouswacenac | Sensor for fuel and oil pressure indicators es50®@ Functional requirements Function Electrical data ‘ce. to drawing Leak tightness “The sensors shall be leak-proof during and after testing Test procedure: Load 1 hat3 bar ‘subsequently (without pressure drop) 2sat30 bar Test fluid engine olf Long-term test After testing, function shait still be ensured. Load display unit Duration of cycle 5s Total number of cycles 500,000 10,000 cycles: Ambient temperature il temperature Cycie ‘0 up to nominal sensor pressure 40,000 cycles: Ambient temperature 400°C Oil temperature 160°C Cycle 1 bar up to 60 % of nominal sensor pressure ‘450,000 cycles: ‘Ambient temperature 100°C il temperature 130°C 1 oycle 1 bar up to 60 % oF nominal sensor pressure Tantra tee