VOLKSWAGEN Group Standard TL 52062 Issue 2008-06 Class. No 5121 Descriptors: _PAB6, polrmide 6, clas fer reinforcod, fuel al, intake manifold D PA66, Glass Fiber Reinforced, for Finished Parts Material Requirements Previous issues ‘TL 52062: 1978-04, 1981-03, 1991-02, 2001-06, 2007-03, Changes The following changes have been made as compared to TL 52062: 2007-03: — Referenced standards updated — General requirements supplemented = Table 1 and notes on testing revised 1 ‘Scope This Technical Supply Specification specifies the material requirements for glass fiber reinforced PA86. TL 52682 must be used for components conveying coolant or coming into contact with coolant. 2 Description Designation example for an intake manifold made of PA6S-GF30: PAG6-GF30 in accordance with TL 52062, black 3 Requirements 34 General requirements Approval of first delivery and changes according to VW.01455. Emission behavior according to VW 50180. (Reece rrr wars ke ea te. Page 1 of 6 ‘eeprom ese npr ns aren nn at Technica responsibity Standards Department lcaLapia Lars Fester Tal: +89.5361-8-122549 | EKTCM Ue Hager Sis exc CLP _ br. Roger Hilet el: +49.5361-9-40035 Mont Tedinen enter gh eed Noa rate ay be ered ar npr tit per perio ot Sands Depa he Vanagon ah Berna cores ean oy cam sur ee 2b srg patos PE (© Volkswagen Akiongesellechatt \wwnora zone atePage 2 ‘TL 52062: 2009-06 D ‘Avoidance of hazardous substances according to VW.91101. The tests must be carried out on finished part specimens. Approx. 12 parts ate required for complete testing. 3.2 Appearance The finished parts must be free, both on the surface and on the inside, of flaws and manufacturing defects, such as voids, cracks, joining seams, etc., that have a negative effect on strength, durability, and required appearance. Sink marks at the base of ribs, reinforcements and pipe unions are only permissible if they do not adversely affect the assembly and function of the parts. The parts must permit proper assembly. The distribution of the glass fibers throughout the material must be sufficiently uniform so that three specimens taken from different points on a finished part do net differ in glass fiber content by more than 1,0% 33 Manufacture Injection molding 34 Conditioning Prior to testing, the specimens must be conditioned in an ISO 554-23/50 standard climate for at least 48 h, except for the determination of the moisture content. 35 Evaluation of measurement results The required numerical values apply to each individual measurement, 36 Marking according to VDA 260 > PAG6-GF30 < 4 Material requirements 44 Material See Section 6.1 Polyamide 66, glass fiber reinforced. heat-stabilized 42 Glass fiber content acc. to DIN EN ISO 1472 The glass fiber content is determined gravimetrically and must be (30 + 2) weight %. 43 Moisture content in as-received condit The moisture content is determined through weighing before and after drying. Constant weight is reached if the weight of the specimen deviates less than 0,2% from the previous weight after a drying cycle. The moisture content in as-received condition at the installation location must be (1,0 to 3,0) weight %. jon (drying to constant weight at 100 °C)Page 3 TL 52062: 2009-06 D 5 Property requirements See Table 1. Table 1 Property Unit [Requirement (=a Density glom? —|1,36 + 0,02 ace. to DIN EN ISO 1183-1, |__|method A | _ _ | |2_ |Melting temperature Ic 2255 | | ace. to ISO.11357-3 3 Ball indentation hardness Nimm? |= 195 | ace. to DIN EN ISO 2039-4 | |___|and Section 6.2 __ {Lo _ 4 | Flexural strength Nimm@ | 160 ace. to DIN EN ISO478 | and Section 6.3 5 [Impact resistance kum? [236 | acc. to DIN EN ISO'179-4 |___|and Section 6.4 6 [Notched impact strength kim? [26 ace. to DIN EN ISO 179-4 |_jend Beebe 7 | Elevated-temperature behavior No change of shape or surface appearance | Aging at elevated temperature may occur. | acc. to DIN 53497, | j_jmethod B, 2¢hat(195#4)°C | fT \7.1 [Dimensional change of (% sos | length and width ls |Fortow-temperature behavior, | | The finished parts must remain fully functional { see Section 6.6 at low temperatures; there must be no dam- age. They must not display any cracks or |other damage even after subsequent heating _ to (23 + 2)°C. 9 |For processing quality, There must be no end-to-end cracks on the __|see Section 6.7 [ component. _ 10 |Lightfastness The exposed surface must not exhibit Jace. to PV 1303 and Section 6.8 | changes as compared to the as-received con- (requirement applies only to visi- dition, e.g., color change, chalking, and/or | ble parts in the vehicle interior or cracking; gray-scale level 5 | if required in drawing) Number of | according to DIN EN 20105-A02. Periods of exposure acc. to draw- |__|ing. _ L _—___— 7 7 11 | Resistance to open-air weather- | No complaints i ingPage 4 TL 52062: 2009-08 D No. _|Property |unit___| Requirement +1 according to WW 50185 (ifre- | No complaints |quired in the drawing). | Fp) |Buming behavior (if required in (a2 a l drawing and/or release) i according to TL 4010 6 Notes on testing 64 Material The identity test can be performed by infrared spectroscopy. 62 Ball indentation hardin The measurements must be performed on at least three specimens measuring (20 x 20) mm (twa measurements per specimen). On specimens that have been taken from molded parts with one-sided graining or paint, the grain or paint must be removed with a surface grinding machine. The flat surface created in this way serves as the contact surface. The measurements are taken on the untreated back of the specimen, 63 Flexural strength Determination of flexural stress at maximum load according to DIN EN'ISO 178; except that the specimen deviates as follows: length: (50 + 1) mm; width: (6 + 0,2) mm; thickness according to product thickness (up to a maximum of 4 mm); support separation: 40 mm; test rate: 14 mmimin. ‘Specimens taken from molded parts with one-sided graining ot paint are placed on the test machine support so that the grained or painted side faces the pressure fin. 64 Impact resistance Impact resistance testing according to DIN EN 1SO 179-1; except that the specimen deviates as follows: length: (50 + 1) mm; width: (6 + 0,2) mm; thickness according to finished part thickness (up to max. 4 mm); support separation (support width): 40 mm, test equipment: pendulum impact tester 4d. ‘Specimens taken from molded parts with one-sided graining or paint must be placed on the bearing of the pendulum impact tester in such a way that the grained of painted side faces the direction of impact. 65 Notched impact strength Notched impact resistance test (broadside impact) according to DIN EN ISO 179-1; except that the specimen deviates as follows: length: (50 + 1) mm, width:(6 + 0,2) mm, thickness according to finished part thickness (upto a maximum of 4 mm); support separation (support width): 40 mm, test equipment: pendulum impact tester 4J.