METHOD STATEMENT

STEEL STRUCTURE ERECTION AND SLAB OPENING

REINFORCEMENT WORKS

STRUCTURE MODIFICATION
(JDE CEREAL PROJECT)

METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING REINFORCEMENT WORKS

Reference No. : JDE-PT-MST-0009_0

Revision : 00

Date : 23rd MAY 2021

Action Name & Position Signature

Jacobs Douwe Egberts (JDE)
Michael
Reviewed By :
(Project Manager)
Efa Syaridah Ahmad
Reviewed By :
(Safety Coordinator)

PELANGI TELITI (M) SDN. BHD.

Approved By Daniel Tong (Project Lead)

Norsyafiza binti Muhamad Azwar

Reviewed By
(SSS)

Prepared By Amira Natasha (Project Engineer)

 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

AMENDMENT HISTORY

REVISION
DETAILS OF AMENDMENT
NO.
00 First Issue

JDE-PT-MST-0009_0
 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

TABLE OF CONTENTS
1. SCOPE OF WORK.............................................................................................................. 4
1.1 General Description ..................................................................................................................4
1.2 Reference ....................................................................................................................................7
1.3 Materials ......................................................................................................................................8
1.3 Plant and Equipment ................................................................................................................8
1.4 Manpower ....................................................................................................................................9
1.6 Construction Procedure and Sequence ............................................................................10
2 SAFETY AND HEALTH .................................................................................................... 23
2.1 Job Safety & Health Analysis ...............................................................................................23
2.2 Information to Personnel.......................................................................................................23
2.3 Emergency Arrangement ......................................................................................................23
2.1 Permit Requirement ................................................................................................................27
2.2 Housekeeping ..........................................................................................................................28
3 ENVIRONMENTAL ISSUES ............................................................................................. 28
4 QUALITY ASSURANCE AND QUALITY CONTROL ...................................................... 28
5 APPENDICES ................................................................................................................... 28

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

1. SCOPE OF WORK
1.1 General Description

• The general scope of works include supply & install of steel structure at Level 4
HVAC Room, Mixing Room 2 and 3, platform for Packing Room 1,2 and 3 and
also slab opening reinforcement works at Level 4 all in accordance to the
Approved Construction Drawings (2100a/P/PB/01_Rev 3 & 2100a/P/PB/02_Rev
3).

Figure 1.0 Layout Plan Indicating Location of HVAC Room at Level 4.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Figure 2.0 Drawing AHU platform Floor plan level 27.3m at Level 4.

Figure 3.0 From side view of AHU platform Floor Plan level 27.3m Level 4.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Figure 4.0 Layout Plan Indicating Location of steel structure at Mixing Room 2 & 3 Level 4.

Figure 5.0 3D design indicating location of steel structure and truss at Mixing Room 2 & 3
Level 4.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Figure 6.0 Layout Plan Indicating Location of chequered plate platform at Packing
Room 1, 2 & 3 at Level 3.
1.2 Reference

• 2100a/P/PB/01_Rev 3
• 2100a/P/PB/02_Rev 3
• 2100a/P/PB/03_Rev 3
• 2100a/P/PB/04_Rev 3
• 2100a/P/PB/05_Rev 3
• Contractor Safety Management JDE ASIA (Rev 3)

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

1.3 Materials
No Material Description
Shape of structural steel used in buildings and as a support member
1 533x210x82 KG/M UB in structures.
Shape of structural steel used in buildings and as a support member
2 457x191x67 KG/M UB in structures.
Shape of structural steel used in buildings and as a support member
3 203x133x25 KG/M UB in structures.
Shape of structural steel used in buildings and as a support member
4 254x254x73 KG/M UC in structures.
5 Beam clamp To provide steel-to-steel connections between structural beams

6 Base Plate Hook For holders on lifting steel structure

7
UC 1Base Plate As a base before anchoring work
(350x350x20mm)
8
Anchor Bolt M20 To make a bolted joint
HILTI/HAS/RE-500
Screwed permanently into a fixed part at one end and to receive a nut
9 Stud Bolt on the other

10 Hilti Chemical Bolt As injectable mortars

As hydraulic cement grout that, when hardened under stipulated test

11 30mm non-shrinkage grout conditions

1.4 Plant and Equipment

ITEM EQUIPMENT DESCRIPTION

1 Measurement Set Used for general measurement

2 Basic Hand Tools Used for manual operation

3 Power Drill For drill holes in the wall

4 Hand Gloves Hand protection

5 Face Shield Face protection

6 Laser Leveler For Leveling

7 Sling Belt 2 ton For lifting

8 Lifting Shackle 1 ton For lifting

9 Scissor Lift Working at Hight working platform

10 Forklift For loading and unloading

11 Spider Crane 2.8 tons Capacity For lifting, tilting & positioning

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 METHOD STATEMENT
SLAB OPENING REINFORCEMENT STEEL STRUCTURE

1.5 Manpower
No Type of Manpower Qty. Description

1 Site Manager (Mr. Low) 1 Manage overall construction activities

2 Project Engineer (Ms. Tasha) 1 To manage overall technical and operation issues
Site Safety Supervisor (Ms.
3 1 Responsible for safety issues at site
Fiza)
Responsible for construction activity for his shift under direction
4 Supervisor 1 (Mr. Nicholas) 1
of engineer
Responsible for construction activity for his shift under direction
5 Supervisor 2 (Mr. Wong) 1
of engineer
6 General Workers 15 To work at site

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

1.6 Construction Procedure and Sequence

Method of Steel Structure Erection

• Installation layout of steel structure for the HVAC Room at level 4 are
illustrated as follow:

1
2

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Plan view of Mixing Room 2 and 3 at Level 4 with height 3750 mm, width 13,530 mm
and length 18, 275 mm as per attachment Appendix 5.2.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

• Prior to the erection of the steel structural, ensure all the column area has been
erected first as per the approved construction drawings and the surface has
been cleaned free of dust.
• Column materials were arranged closed to design position.
• Column materials need to be cleaned, paint touching up and assembled before
erection.
• Columns should be arranged closed to their anchor bolt position.
• Attach driven rope to column.
• Check level and position of level nuts and anchor bolts with design.
• Check lifting weight and crane hook position with capacity of applied crane with
2.8MT.
• During erection work of column, lift the column and move slightly to design
position.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

• Slightly down the column.

• Tighten anchor bolts nut after column in right position.
• The scissor lift will be use as work platform for controlling the crane hook and the
position must be at side of column to avoid from struck by the beam during lift up.
• Sliding plate will be put under the column before being lift up to reach a vertical
position.
• Once the column already at vertical position, 2 manpower need to hold the
column and controlling the movement of column to positioning on the bolt.
• Tightening the nut once the column already on the position.
• The chain block will hold the column until others column install.
• Type of anchor points shown in below. Check anchor points to ensure safe
anchor points for column after erection. These points will be drilled on casted
concrete structures such as existing concrete slab by drilling 4 nos of M20
Hilti/HAS/RE-500.
• Size of the base plate will be used was 350x350x20mm thickness S275 with
30mm of thickness non-shrinkage of grouting.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Drilled on existing concrete slab

by drilling 4 nos of stud bolt
M20 with injectable mortar RE-
500

• Drilling the hole. Clean the hole immediately before setting the anchor. Remove
drilling dust and standing water from the base of the hole by blowing out well.
Ensure that the specified setting depth is marked on the anchor rod.
• After setting, adhesive mortar must fill the annular gap completely, right up to the
concrete surface. A load may be applied to the anchor only after the curing time
“tcure” has elapsed.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

• The column that under the RC beam will install by using base plate hook as
shown in red marking that already install before while others will use lifting
frame.
• 2.8MT crane hook will be use as lifting device for lift up the column whereas will
attach to base plate hook and lifting frame to lift up.
• Standard equipment of beam clamp will be used with load and dimensions is
shown below.

• All the column and tie beam will lay horizontal at the point of installation for
easier during lift up.
• The lifting shackle will wrap at ¾ of the length from top of the beam as shown
in figure below.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

• During erection work of beam, lift the tie beam and lifting slightly by using beam
clamp SWL 1T with shackle SWL 1T and hook by crane 2.8MT with sling belt
SWL 2T.
• Scissor lift will be use as work platform during positioning the I beam at the
column.
• The I beam will be installed to get the column safe for standing and lift by 2.8MT
crane hook that attach with base plate hook.
• 2 manpower on the scissor lift will hold the I beam and positioning at the column.
• The I beam will secure with bolt and nut once reach the positioning.
• Crane hook is only released when all connection bolts were tightened,
temporary bracings, bracing purlins, flange braces were installed adequately.
• All connection joints must be completed bolt tightening before releasing lifting
equipment.
• Steel erection installation is then completed. Similar installation procedures are
utilized for the next section of installation.
• The installation of the steel structure for I beam at Mixing Room 2 and 3 is
illustrated as follow:

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

• Concern to install all main column and tie beam to ensure the structure is
strong enough for positioning the equipment.
• The tie beam that obstructs during installing the equipment will install later
once the equipment already on positioning.
• The smaller tie beam as orange colour will be erect later just by using scissor
lift.
• The truss will be joint together with 3 section of the length on site by using bolt
and nuts.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Method of Slab Opening Reinforcement Steel Structure

• Slab opening layout of reinforcement for the Gridline A-C/14-17 are illustrated as
turquoise colour:
LEVEL 4

LEVEL 3

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

• Prior to the installation equipment and platform, ensure small openings in

existing slabs Level 4 area usually core-drilled to the required diameter which
is 250mm from Gridline A-C/15-17 while 400mm from Gridline B-C/14-16.
• Larger openings at 400mm diameter are cut with a circular saw or a concrete
chain saw with plunge cutting capabilities.
• Because a circular saw makes a longer cut on the top of slab than on the
bottom, small cores drilled at the corners can be used to help avoid over-cutting
opening when a circular saw is used.
• Cutting opening in existing slabs should be approached with caution and
avoided if possible.
• When cutting an opening in an existing slab, the effect on the structural integrity
of slab must be analysed.
• Add I-beam or tie beam reinforcement steel structure to the surface of the slab
using securely bolt and nut or post-installed anchors.
• The installation is fairly simple but because plates and through-bolts would
interfere with flooring surfaces, plates are normally installed on the bottom of
the slab using post-installed anchors.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

• The lifting stand will install at 4th floor SBFI for lift up the reinforcement
457x191x67 KG/M UB through the holes.
• 3T chain block will be used as lifting device and controlling by experience
person.
• The communication will use walkie talkie during pull up.
• Before lift up the reinforcement 457x191x67 KG/M UB , the column 254x254x73
KG/M UC will lift up as per JDE-PT-MST009 steel structure erection.
• The bolt on RC beam will install by using M20 Hilti adhesive whereas required
for drill hole for put in the bolt.
• Vacuum need to put at the drill point for controlling the dust.
• During installing the steel structure manually, the reinforcement still hold by 3T
chain block that attach to lifting frame until the installation complete.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Plan view of slab opening from Level 4 to Level 3

Bolt install at
existing tie Bolt install at
beam RC beam

• Once the steel structure completed, the chain block will release slowly until the
reinforcement stand on the steel structure and secure by bolt and nut.
• The sling belt only can release after all the bolt and nut completely tighten.
• There are 2 tie beams need to install for complete the stand support.
• The 2 tie beam will install by using scissor lift from below and secure by bolt
and nut.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

2 SAFETY AND HEALTH

2.1 Job Safety & Health Analysis

• A job Safety & Health Analysis shall be carried out for each work activity covered by
this Method Statement
• All control measures required for the activity will be clearly identified. A Job Safety &
Health Analysis is always required with a Method Statement

2.2 Information to Personnel

• A task briefing, LMRA based on the control measures detailed in the Job Safety &
Health Analysis is required for all work activity
• Site supervisor will responsible for task briefing assist by HSE Supervisor and
must record in Toolbox Talk form.
• Task briefing will be held daily every morning on 0830hrs.
• All team members is compulsory to attend

2.3 Emergency Arrangement

AUTHORITY ACTION

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

•Prepare layout plan incorporating the following :-

•Access and escape route
•Location of First-Aid Equipment
PM/SHE •Location of Fire Fighting Equipment
PERSONAL
•Other necessary information

•Identify Person-in-Charge i.e. Emergency Rescue Team, First-Aider, Fire Marshall and their
contact number etc.
"

•Identify relevant required emergency response equipment and facilities e.g. siren, fire
fighting equipment, first-aid equipment etc.
"

•Obtain emergency contact number i.e. police station, fire department, ambulance etc.
"

•Display the layout plan at prominent places and copy to sub-contractors.

"

•Brief all personnel on site emergency response procedure.

"

•Plan and conduct evacuation drill and / or fire fighting training at least once a year.
"

•Monitor changes to layout and condition of equipment .

"

•Revise the plan where necessary.

"

• Notification Of Emergency
The mobile phone is the primary means of emergency notification at the project site. This
system is intended for immediate transmission of specific information regarding an

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

emergency.

• Emergency respond plan

a. Emergency Response Plan (1) – Fire

In typical construction setting and site office, the diesel tanks and flammable
substance are the main risks factor in causing fire and explosion. Similar provision will
be made at flammable substance storage areas. Flammable substances will be stored
in suitably ventilated compound at designated locations except when in immediate
use. A fire exit plan should be prepared.
Site storage and offices areas should display appropriate fire advisory and warning
notices like “NO SMOKING”, “FIRE EXIT Route”, etc. The actions to be taken in the
contingency plan in event of fire include:

i. Sound the alarm

ii. Report fire location to the nearest personnel or ER Team and nearest
fire rescue department
iii. Turn off electricity and diesel powered equipment, if fire alarm activated
iv. Close all discharge outlets
v. Eliminate all sources of ignition
vi. Assemble all workers by ER Team
vii. Head count to be conducted by ER Team & Safety Personnel
viii. Prohibit entry to the site until safe to do so
ix. Record all event

b. Emergency Response Plan (2) – Structural Collapse and Technical Failure

In event of structural collapse or technical failure i.e. crane overturn, boring machine
collapse, scaffolding collapse, landslide, construction equipment collapse etc.; work
on site should be IMMEDIATELY STOPPED in an orderly manner. It may cause fatal
accident and injury incident. The contingency plan in should be taken include:

i. Stop work
ii. Sound the alarm
iii. Call Fire Bridged / Rescue Team / Ambulance
iv. If a fire threat, call fire service
v. If chemical spillage, cordon the area (Refer Chemical Spillage)
vi. Clear the area
vii. Assemble the workers
viii. Conduct head count
ix. Wait for emergency service arrival

c. Emergency Response Plan (3) – Fall / Rescue At Height

In event of fall or rescue at height to be performed, actions to be taken are listed below:

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

i. Dial 999 immediately and note time of fall.

ii. Report to the ER Team/Supervisor involved.
iii. Nearest observer to initiate verbal contact with the fall victim as soon
as possible to access consciousness, reassure and ask whether the
victim can “Self Rescue” provided appropriate equipment is available
and he have been trained to do so.
iv. Observer to decide whether self-rescue is possible considering other
factors as in if the equipment is visibly damaged.
v. If self-rescue is not possible – immediately set up the stand-by
vi. rescue equipment on hand.
vii. Rescue if safe to do so – if not safe, wait for emergency services to
arrive.
viii. Leave the rescue equipment in place as the emergency services may
be able to use some of the equipment and save time.
ix. The ER Team/Supervisor must be brief upon arrival. Types of items to
brief on are:
x. Type of emergency
xi. Location
xii. Degree of emergency
xiii. Extent of injury
xiv. Current situation
xv. Assist if required when asked by emergency services.

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

The emergency response chart is shown in Figure below:

Low Woon Shyan (Site

Manager)
017-777 3755

Daniel Tong (Project Lead)

012-717 6349

Noryafiza Azwar
Amira Natasha (Project Engineer)
(Safety Supervisor) Sub-Contractor
017-7002530
018-764 7797

Major
Minor
Emergency Handled by relevant
Emergency Handled Internally by:
authorities & site staff:
Safety personnel
Fire Incident:
Site Staff
BOMBA (994)
First Aid Team
Serious Accident:
JPA, PDRM (999)

Figure : Emergency Response Chart

2.1 Permit Requirement

• This procedure is developed to control any activities considered being critical which
requires special safety precaution before actual work being carried out.
• Apart from the Sub-Contractor’s concerned, the Site Supervisor or even Safety Personnel
are allowed to act as originator of the Permit. I.e. General work permit, Hot works permit,
working at Height permit, Lifting Permit, etc.
• SHE Personnel will then continuously monitor the work in progress and if found any breach
of safety procedures, or any insufficient safety precautions, it may interrupt the work until
further compliance action or safety improvement being undertaken.
• Permit to work apply with client’s project department

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

2.2 Housekeeping
• Housekeeping shall include maintaining the access road to all working area, no littering
around the site, and keep site tidy.
• Segregation between rest area, work area, machinery movement area, and storage area
must be clearly demarcated, identified, and labelled with signages.

3 ENVIRONMENTAL ISSUES
3.1 Appendix
• NIL
3.2 Temporary Erosion Protection
• NIL
3.3 Air Quality and Noise Level
• NIL
3.4 Water Quality QUALITY ASSURANCE AND QUALITY CONTROL
• NIL
3.5 Waste Management
• NIL

4 QUALITY ASSURANCE AND QUALITY CONTROL

4.1 Contractual Requirement
• NIL
4.1 Inspection & Testing (ITP)
• NIL
4.2 Follow Up and Evaluation
• NIL
5 APPENDICES

1. Appendix 5.1 Site organization chart

2. Appendix 5.2 Layout Drawing Level 3 and Level 4
3. Appendix 5.3 Safety and Health Analysis
4. Appendix 5.4 Environmental Operation Control Log
• NIL
5. Appendix 5.5 Quality Control Inspection Checklist
• NIL

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

APPENDIX 5.1
SITE ORGANIZATION CHART

LOW WOON SHYAN

017-7773755
SITE MANAGER

NORSYAFIZA AZWAR
018-7647797
SAFETY SUPERVISOR

GOH ZONG FEI AMIRA NATASHA DR. DANIEL TONG

012-2362780 017-7002530 012-7176349
PROJECT COORDINATOR PROJECT ENGINEER PROJECT MANAGER

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 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

APPENDIX 5.2
LAYOUT DRAWING LEVEL 3 AND LEVEL 4

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 DOOR & WINDOW SCHEDULE
TYPE DESCRIPTION SIZE

D1 Single Leaf Aluminium Flush Door 900 x 2100

D2 Double Leaf Aluminium Flush Door 1800 x 2100

FD Single Leaf Steel Two Hour Fire 900 x 2100

Rated (Bomba Approved Type)

FD2 Double Leaf Steel Two Hour Fire 1800 x 2100

Rated (Bomba Approved Type)

RD1 Motorised High Speed Roller Shutter 2000 x 3000

RD2 Motorised High Speed Roller Shutter 3000 x 3000

RD3 Motorised High Speed Roller Shutter 1200 x 3000

FRD Motorised Heavy Duty Two Hour Fire Rated 3000 x 3000
Roller Shutter With Bomba Approved Type
FRD1 Motorised Heavy Duty Two Hour Fire Rated 2500 x 4500
Roller Shutter With Bomba Approved Type
FW1 Fixed Glass Panel WIth Aluminium Frame 1500 x 1200
Laminated Clear Glass (Inside)
Motorised Fire Roller Shutter Door (120MIN
Fire Rated c/w Bomba Approved
Type)(Outside)

2000 216000

9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000

1950 2550 1950 2550 4200 6000 7800 2550 1950 2550 1950

1
LIMIT WORKZONE

2000
1000

3000
14000

LIMIT WORKZONE

EXISTING FIRE WALL

K
K
2000 2000 2000

3600

3600

3600

3600
4600
PACKING ROOM 3
22600 4816
PACKING ROOM 2
1200

1200

9579
PACKING ROOM 1

10600
K
CHA NG ING ROOM 1
42000

CHA NGING
14000

RO O M 2

CHA NGING
RO O M 3

1200 1200
1200

K K

K
2000

2500
2000

4521
3500

LIMIT WORKZONE
14000

4034
RE S TROOM 3
7875

LEVEL 3 FLOOR PLAN (JM0783988-X)

Scale: 1:350
No. 4 Jalan Perjiranan 10/21 Bandar Dato' Onn,
81100 Johor Bahru, Johor Darul Takzim.
Tel : 07-350 0587
email : afkdesign81@gmail.com

METAL CLADDING FASCIA WITH MS

SUPPORT TO STR DETAIL
200Ø UPVC RWDP AND 22G. STAINLESS
STEEL GUTTER WITH MS STRAP TO
MANUF'S DETAIL

.......................................................................................................

Ir. MOHD AFANDI BIN KONTING

B. Eng. (Hons) Civil, UTHM, M.I.E.M, P. Eng.
NRIC : 810106-01-6575

I hereby certify that these structural details / calculations are in accordance with
the uniform building by-laws (Chapter 5, Structural requirements)
 DOOR & WINDOW SCHEDULE
TYPE DESCRIPTION SIZE

D1 Single Leaf Aluminium Flush Door 900 x 2100

D2 Double Leaf Aluminium Flush Door 1800 x 2100

FD Single Leaf Steel Two Hour Fire 900 x 2100

Rated (Bomba Approved Type)

FD2 Double Leaf Steel Two Hour Fire 1800 x 2100

Rated (Bomba Approved Type)

RD1 Motorised High Speed Roller Shutter 2000 x 3000

RD2 Motorised High Speed Roller Shutter 3000 x 3000

RD3 Motorised High Speed Roller Shutter 1200 x 3000

FRD Motorised Heavy Duty Two Hour Fire Rated 3000 x 3000
Roller Shutter With Bomba Approved Type
FRD1 Motorised Heavy Duty Two Hour Fire Rated 2500 x 4500
Roller Shutter With Bomba Approved Type
FW1 Fixed Glass Panel WIth Aluminium Frame 1500 x 1200
Laminated Clear Glass (Inside)
Motorised Fire Roller Shutter Door (120MIN
Fire Rated c/w Bomba Approved
Type)(Outside)

2000 216000

9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000

1950 2550 1950 2550 4200 6000 7800 2550 1950 2550 1950

LIMIT WORKZONE
1
331 279 8650
4175 8665

5340
7080

3490
3000
4230
223

229
14000

5980
3000

4660
2000 E X IS TING FIRE WALL

EL

650
EL
EXISTING FIRE
EL
WALL

6465
3000

4100 4300 9000 7131 6729

EL

EL EL

18145
11202
42000

14000

EL

EL EL

3000
P RO DUCTIO N OFFICE
LEV 25.80M

1200 1200
1200
CHA NGING CHA NGING
RO O M
EL1 ROEL
OM 2
3298

EL EL EL
CHA NGING
RO O M 3

1200
1200 1200
14000

E L E CTRICAL
RO OM

B LO WER
RO OM

1
LEVEL 4 FLOOR PLAN (JM0783988-X)
Scale: 1:350
No. 4 Jalan Perjiranan 10/21 Bandar Dato' Onn,
81100 Johor Bahru, Johor Darul Takzim.
Tel : 07-350 0587
email : afkdesign81@gmail.com

METAL CLADDING FASCIA WITH MS

SUPPORT TO STR DETAIL
200Ø UPVC RWDP AND 22G. STAINLESS
STEEL GUTTER WITH MS STRAP TO
MANUF'S DETAIL .......................................................................................................

Ir. MOHD AFANDI BIN KONTING

B. Eng. (Hons) Civil, UTHM, M.I.E.M, P. Eng.
NRIC : 810106-01-6575

I hereby certify that these structural details / calculations are in accordance with
the uniform building by-laws (Chapter 5, Structural requirements)
 DOOR & WINDOW SCHEDULE
TYPE DESCRIPTION SIZE

D1 Single Leaf Aluminium Flush Door 900 x 2100

D2 Double Leaf Aluminium Flush Door 1800 x 2100

FD Single Leaf Steel Two Hour Fire 900 x 2100

Rated (Bomba Approved Type)

FD2 Double Leaf Steel Two Hour Fire 1800 x 2100

Rated (Bomba Approved Type)

RD1 Motorised High Speed Roller Shutter 2000 x 3000

RD2 Motorised High Speed Roller Shutter 3000 x 3000

RD3 Motorised High Speed Roller Shutter 1200 x 3000

FRD Motorised Heavy Duty Two Hour Fire Rated 3000 x 3000
Roller Shutter With Bomba Approved Type
FRD1 Motorised Heavy Duty Two Hour Fire Rated 2500 x 4500
Roller Shutter With Bomba Approved Type
FW1 Fixed Glass Panel WIth Aluminium Frame 1500 x 1200
Laminated Clear Glass (Inside)
Motorised Fire Roller Shutter Door (120MIN
Fire Rated c/w Bomba Approved
Type)(Outside)

2000 216000

9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000

1950 2550 1950 2550 4200 6000 7800 2550 1950 2550 1950

LIMIT WORKZONE 1

AHU PLATFORM
AHU PLATFORM
LEV 27.300M
4230
LEV 27.300M
4.5MM THK. M.S CHEQUERED PLATE
50MM THK PIR PANEL CEILING BELOW
14000

4.5MM THK. M.S CHEQUERED PLATE

50MM THK PIR PANEL CEILING BELOW

P ANEL CEILING A BOVE

42000

14000

P ANEL CEILING A BOVE

LIMIT WORKZONE
14000

5 0MM THK PIR PA NE L CE IL ING AT L EV EL 2 5.800M

1
LEVEL 4 UPPER FLOOR PLAN
Scale: 1:350
(JM0783988-X)

No. 4 Jalan Perjiranan 10/21 Bandar Dato' Onn,

81100 Johor Bahru, Johor Darul Takzim.
Tel : 07-350 0587
email : afkdesign81@gmail.com

METAL CLADDING FASCIA WITH MS

SUPPORT TO STR DETAIL
200Ø UPVC RWDP AND 22G. STAINLESS
STEEL GUTTER WITH MS STRAP TO
MANUF'S DETAIL

.......................................................................................................

Ir. MOHD AFANDI BIN KONTING

B. Eng. (Hons) Civil, UTHM, M.I.E.M, P. Eng.
NRIC : 810106-01-6575

I hereby certify that these structural details / calculations are in accordance with
the uniform building by-laws (Chapter 5, Structural requirements)
 DOOR & WINDOW SCHEDULE
TYPE DESCRIPTION SIZE

D1 Single Leaf Aluminium Flush Door 900 x 2100

D2 Double Leaf Aluminium Flush Door 1800 x 2100

FD Single Leaf Steel Two Hour Fire 900 x 2100

Rated (Bomba Approved Type)

FD2 Double Leaf Steel Two Hour Fire 1800 x 2100

Rated (Bomba Approved Type)

RD1 Motorised High Speed Roller Shutter 2000 x 3000

RD2 Motorised High Speed Roller Shutter 3000 x 3000

RD3 Motorised High Speed Roller Shutter 1200 x 3000

FRD Motorised Heavy Duty Two Hour Fire Rated 3000 x 3000
Roller Shutter With Bomba Approved Type
FRD1 Motorised Heavy Duty Two Hour Fire Rated 2500 x 4500
Roller Shutter With Bomba Approved Type
FW1 Fixed Glass Panel WIth Aluminium Frame 1500 x 1200
Laminated Clear Glass (Inside)
Motorised Fire Roller Shutter Door (120MIN
Fire Rated c/w Bomba Approved
Type)(Outside)

2000 216000

9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000 9000

1950 2550 1950 2550 4200 6000 7800 2550 1950 2550 1950

LIMIT WORKZONE
14000

75MM THK PIR PANEL CEILING

42000

14000
14000

1
LEVEL 4 UPPER CEILING PLAN (JM0783988-X)
Scale: 1:350

No. 4 Jalan Perjiranan 10/21 Bandar Dato' Onn,

81100 Johor Bahru, Johor Darul Takzim.
Tel : 07-350 0587
email : afkdesign81@gmail.com

METAL CLADDING FASCIA WITH MS

SUPPORT TO STR DETAIL
200Ø UPVC RWDP AND 22G. STAINLESS
STEEL GUTTER WITH MS STRAP TO
MANUF'S DETAIL .......................................................................................................

Ir. MOHD AFANDI BIN KONTING

B. Eng. (Hons) Civil, UTHM, M.I.E.M, P. Eng.
NRIC : 810106-01-6575

I hereby certify that these structural details / calculations are in accordance with
the uniform building by-laws (Chapter 5, Structural requirements)
 LIMIT WORKZONE

AHU PLATFORM
FFL LEV 27.300M

(JM0783988-X)

No. 4 Jalan Perjiranan 10/21 Bandar Dato' Onn,

81100 Johor Bahru, Johor Darul Takzim.
Tel : 07-350 0587
email : afkdesign81@gmail.com

SECTION 1-1
1 Scale: 1:100 .......................................................................................................

Ir. MOHD AFANDI BIN KONTING

B. Eng. (Hons) Civil, UTHM, M.I.E.M, P. Eng.
NRIC : 810106-01-6575

I hereby certify that these structural details / calculations are in accordance with
the uniform building by-laws (Chapter 5, Structural requirements)
 WASTE OUT
CHECK WEIGHER

CHECK WEIGHER

CHECK WEIGHER
CHECK WEIGHER

16A 16A

2000
16A

16A

C
PACKING

C
16A 16A

C
16A 16A

PACKING ROOM

C
1971.0000

20A
ROOM #2 HBL

CHECK WEIGHER
#1 FFL+0
760.0000
FFL+3096
FFL+0
HBL
CDA
HBL
2"
FFL+3196
FFL+0

HBL HBL HBL

EL CDA
EL FFL+3777

16A 16A
1.5"

16A 16A

C
EL EL EL FFL+4696 FFL+4696

C
C

16A 16A
16A 16A 16A
16A 16A 16A

C
C
C

16A 16A 16A 16A

CDA
16A

C
C
1"

C
LEVEL 3
EL

1928,51
960,28

C
CDA

1215
1"
1199,93

HBL

C
CDA HBL HBL
EL
1" FFL+5220
CDA CDA

830,6
1" 1"
20A

FFL+5220
20A

2090
EL EL EL EL
EL 20A

20A

20A
16A 16A
EL EL FFL+5220
FFL+3777

PACKING
FFL+5220
1199,93 FFL+0

HBL HBL HBL

MATERIAL IN
20A
EL
ROOM

16A 16A 16A

CHANGING ROOM 1

16A

C
FFL+3096

2000
FFL+0

#3

20A
C
20A

HBL EL

16A 16A
CHANGING

16A 16A
C C
HBL

C
ROOM 2

16A 16A 16A

16A
HBL HBL

C
16A 16A 20A

C
FFL+3196

EL EL

C
20A
CHANGING
FFL+0

20A
ROOM 3
20A 20A

1199,93
1199,93 1199,93
HBL EL
DB-Packaging 3 (150A)
EL EL HBL EL HBL
EL
20A

20A
1199,93

20A 20A

20A 20A
C C K
K
20A 16A 16A 20A
2000

K 20A MATERIAL IN

2000

2529,87
DB-Packaging 1 (150A) MATERIAL IN DB-Packaging 2 (150A)

1900
3000
 20A 20A

13923,17

16A 16A
C
3610

EL 6973,31

HBL HBL HBL MATERIAL

1247,11
20A IN & OUT

346,89
EL EL 16A 16A
CDA K 20A
20A K
1"
C C

3000
C

16A 16A

1818,99
C

32A 32A 32A

1247,11
3670
3610
EL EL
CDA

2668,66 1"

32A
615
1015,73
Ø
LBL 250 LBL

790
HBL HBL
HBL 248,3

11541,16
CDA
1" 5403,99 CDA
1"

2274,29
3455
EL LBL LBL
3871,99
3529,55

3774,11
Ø2
50

4063,4

779,22
CDA
3610 3650 1.5"

EL CDA
EL

16A 16A
1.5"
3670
32A 32A 32A 32A 16A 16A

3685
Ø1553,33

250

32A 32A 16A 16A

19530,61

553,5 553,5
Ø2

C
50
931,88
931,49

779,5
EL

16A 16A

16A 16A
EL
Ø400 Ø4
00

C
CDA

931,49
14646,98

931,49
1"
EL Ø40
HBL
C

C
CDA 0 Ø4
553,5 553,5
1"

00
C

HBL HBL 3455 CDA

1"

EL CDA
EL

16A 16A
1.5"
250

C
32A 32A LBL
3750,08 LBL

EL

20A
20A
5282,08
C

16A 16A
C

IN & OUT
EL EL LBL LBL

MATERIAL
HBL

3000
HBL HBL
EL EL

CONTROL DB-Mixer 3 (150A)

1200 LBL
ROOM (ON
PLATFORM) C C

20A 20A K 16A 16A

DB-Mixer 2 (150A)
16A 16A
20A 20A 20A 20A

C C
DB-Mixer 1 (150A) 3670 3685
2153,65

3650 1200 1200

CHANGING
EL CHANGING EL ROOM 3
EL HBL HBL EL EL
ROOM 1 CHANGING
20A
20A
20A

1200

1200

1200

1200

1200

1200
HBL LBL ROOM 2
1783,93 2557,96 LBL
1200 1200 1200
300 300 300

20A 20A 20A 20A

 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

APPENDIX 5.3
SAFETY & HEALTH ANALYSIS

JDE-PT-MST-0009_0
Page 31 of 32
 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

JSA / RA Title
STEEL STRUCTURE ERECTION AND SLAB OPENING REINFORCEMENT WORKS
Organisation Contract:
sessment Date Revision Status 00

RISK CATEGORY Severity Level Risk

Severity Actions to be applied against
Frequency (1)Insignificant (2)Marginal (3)Critical (4) Key Consequence Category each Category
Catastrophic Key
Likely to occur frequently / Frequent Undesirable Intolerable Intolerable Intolerable
continually experienced (6) (6) MEDIUM (12) HIGH (18) HIGH (24) HIGH Catastrophic Multiple fatalities or
(4) multiple major injuries or Shall be eliminated through
Will occur several times, Probable Tolerable Undesirable Intolerable Intolerable major damage to the Intolerable additional control or redesign
expected to occur often (5) (5) MEDIUM (10) (15) HIGH (20) HIGH environment
MEDIUM
Likely to occur several times, Occasional Tolerable Undesirable Undesirable Intolerable Critical Fatality and or major Accepted when risk reduction is
reasonably expected (4) (4) MEDIUM (8) MEDIUM (12) (16) HIGH (3) Injury, environmental Undesirable impracticable. Risk cannot be
MEDIUM damage reduced
Likely to occur at some time Remote Negligible Tolerable Undesirable Undesirable Marginal
during project (3) (2) Minor Injury or significant Acceptable with adequate controls
(3) LOW (6) MEDIUM (9) MEDIUM (12) threat to the environment Tolerable specified and implemented
MEDIUM
Unlikely to occur but possible Improbable Negligible Negligible Tolerable Tolerable
(2) (2) LOW (4) LOW (6) MEDIUM (8) MEDIUM Insignificant
Extremely unlikely to occur Incredible Negligible Negligible Negligible Negligible (1) Possible minor injury Negligible Acceptable
(1) (1) LOW (2) LOW (3) LOW (4) LOW
F=frequency / S=severity/ R=risk / RR=residual risk / L= low risk / M=medium / H=high/ CM=construction manager / SSS=site safety supervisor /Sub-
Con=sub-contractor
Persons Risk Rating RR
SI Scope / Task Hazard Consequence Mitigation Measures Action
At Risk F S R F S R
1.Attend safety induction and ensure all workers clearly
Tools, Hit/struck by Serious bodily injury understand
materials& equipment, Property damage 2.Barricade the working area if close to live traffic and appoint CM
1
machinery machinery Fatality 1 Staff 3 4 a banks man SS
mobilisation / abd materials 2 Labour 3.Close supervision by competent person Sub-Con
demobilization 12 4.Wear high visibility vest , safety shoes, safety helmet (refer 8
2 4
M SWI) M

JDE-PT-MST-0009_0
Page 32 of 32
 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Persons Risk Rating RR

SI Scope / Task Hazard Consequence Mitigation Measures Action
At Risk F S R F S R
1. All lifting equipment capacity must be inspected before
use.
2. All crane equipment must be in good condition before use
and obtained valid 3rd party certificate. They must be
checked by experience crew member.
3. All rigging works must be done by experience crew.
4. All loads must be within the safe working limits.
5. Appropriate signs, barriers and traffic handlers will be
1. Hit / pinch by posted at site.
moving load 6. All crane used on site to have valid operation certificate
& vehicle (PMA) issued by local authority and valid 3rd party certificate.
Materials
2. Overloading 7. Cranes condition shall be checked and logged by operator
transfer/load/u CM
3. Oil spillage or at regular interval with any defects reported and repaired
nloading by SS
leakage Serious bodily injury 1 Staff immediately.
lifting method 12 8 Lifting
2 4. Crane topple Property damage 2 Labour 3 4 8. Carry out crane/lift study prior to any lifting operation to 2 4
using M M Supervisor
5. Snapping of determine crane position, maximum and minimum operating
crane/lorry & Rigger
lifting gear radius, boom operating length, and angle & boom height
manual Sub-Con
6. Ergonomic clearance when necessary.
handling
(awkward/repet 9. Check and verify actual weight of load with allowance for
itive body addition weight of hooks, slings & shackles.
posture) 10. Ensure crane’s out-riggers are set-up on firm ground
capable of supporting the crane and load during lifting.
Provide steel or timber pads under each out-rigger to
distribute and reduce
11. All lifting operators will be under the sole control of one
qualified person who shall be designated as lifting Supervisor
and assisted by a competent Person (signal man).
1. Do not drag or pull a load. Always position the crane
directly above the load to be lifted.
Steel structure Ergonomic 1. Conduct toolbox briefing.
1 Staff
preparation. (awkward/ Body injury 9 2. Pre-start checking on site, Tools & equipment 6
3 2 Labour 3 3 2 3
Hand tool and repetitive Property damage M 3. Ensure tools and electrical equipment has been M
power tools body posture) inspected and approved by client.

JDE-PT-MST-0009_0
 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Persons Risk Rating RR

SI Scope / Task Hazard Consequence Mitigation Measures Action
At Risk F S R F S R
4. Ensure correct method and posture when doing manual
handling.
5. Material/ tools are ensure to properly store and place in
designated area. CM
6. Job rotation and buddy system for manual handling SS
activity. Sub-Con
7. Schedule rest and refreshment time.
8. Display suitable safety signage.
9. Workers to comply with PPE requirements.
1. Conduct toolbox briefing.
1. Slip. Trip & 2. Pre-start checking on site, Tools & equipment
fall 1 Staff 3. Ensure tools and electrical equipment has been
Serious body injury 12 8
2. Pinch point 2 Labour 3 4 inspected and approved by client. 2 4
Property damage M M
3. Electrocution 4. Material/ tools are ensure to properly store and place in
4. Sharp edges designated area.
5. Remove/cover portrudig 7 sharp edge.
1. Exposure to 1. Proper working platform or machinery to be provided in
rotating parts order to carry out installation activity safely.
2. Pinch points 2. To wear body harness with double lanyard above 1.8m
1 Staff
Installation of 3. Ergonomic and hooked while working at height. CM
Serious body injury 2 Labour 12 9
4 steel structure (awkward/ 3 4 3 3 SS
Property damage M 3. Ensure work area in good arrangement and well M
and truss repetitive housekeeping. Sub-Con
body posture) 4. Display suitable safety signages.
5. Workers to comply with PPE requirements.

JDE-PT-MST-0009_0
 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Persons Risk Rating RR

SI Scope / Task Hazard Consequence Mitigation Measures Action
At Risk F S R F S R
1. All lifting equipment capacity must be inspected before
1. Falling or use. CM
Steel structure flying object Serious body injury 2. All crane equipment must be in good condition before use SS
lifting activity 4. Crane Property damage 1 Staff and obtained valid 3rd party certificate. They must be Lifting
collapse 2 Labour checked by experience crew member. Supervisor
3. All rigging works must be done by experience crew. Rigger
4. All loads must be within the safe working limits. Sub-Con
5. Appropriate signs, barriers and traffic handlers will be
posted at site.
6. All crane used on site to have valid operation certificate
(PMA) issued by local authority and valid 3rd party certificate.
7. Cranes condition shall be checked and logged by operator
at regular interval with any defects reported and repaired
immediately.
9 6
5 3 3 8. Carry out crane/lift study prior to any lifting operation to 2 3
M M
determine crane position, maximum and minimum operating
radius, boom operating length, and angle & boom height
clearance when necessary.
9. Check and verify actual weight of load with allowance for
addition weight of hooks, slings & shackles.
10. Ensure crane’s out-riggers are set-up on firm ground
capable of supporting the crane and load during lifting.
Provide steel or timber pads under each out-rigger to
distribute and reduce
11. All lifting operators will be under the sole control of one
qualified person who shall be designated as lifting Supervisor
and assisted by a competent Person (signal man).
6. Do not drag or pull a load. Always position the crane
directly above the load to be lifted.

JDE-PT-MST-0009_0
 METHOD STATEMENT
STEEL STRUCTURE ERECTION AND SLAB OPENING
REINFORCEMENT WORKS

Persons Risk Rating RR

SI Scope / Task Hazard Consequence Mitigation Measures Action
At Risk F S R F S R
1. All schedule waste shall be handled by competent person CM
2. Generated waste is required to display date of generation. SS
3. General waste at site should kept schedule waste storage area Supervisor
Waste Schedule waste Air pollution 1 Staff with proper signage. Engineer
management handling Water pollution 2 Labour 9 6
6 3 3 2 3
M M

1. Segregate the waste and remove the unwanted materials

1 Staff 2. Keep all material at designated area and barricade with a 2 2
6 signage. Ensure materials not obstructed the walk away and
4
Material Body injury. 2 Labour 2 3 M L Supervisor
obstruction access.
Property damage.
3. Put loose items in the proper container

Sharp edges 1 Staff 2 3 6 1. Ensure any sharp edges need to cover/ put safety cap 4 Supervisor
7 Housekeeping Body injury. 2 2
2 Labour M 2. Wear cut resistance glove L

1. Avoid awkward posture.

1 Staff 2 3 6 2. Use mechanical aid or buddy system when carry heavy 4 Supervisor
Ergonomic Physical injury material 2 2
2 Labour M L

JDE-PT-MST-0009_0