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Commissioning
Guideand
Maintenance
Instructions
Three-Phase
Current
ServoMotors
TAM 00395
Edition2/96
I enunaÜuleR
TAM I f"chnical Instructions GmbH
I t{ÜnNeERG
00395 | CommissioningGuideand Maintenance
lnstructions
Page1/19
CurrentServoMotors
Three-Phase Edition ?/96
CONTENTS
1 Safetylnformation............. 2
..--................
1.1GeneralDangers in theCaseof Failureto Obserue theSafetyInformation. -......'.--....2
1.2Safety-ConsciousWorking...... """"'2
for
1.3VarioüsSafetylnformation Operatingand Maintenance Personnel..' .-.-....-...........3
ol SpecialDangers
1.4Indication .'.."":""""" """""4
1.5No Unauthorized or Modifications
Additions to the Drive.... """""""""""4
1.6AppropriateUse """"""4
2 TechnicalData ....'..5
Data....."
2.1 MotorType,ProductNumberandTechnical """""5
of the Site........
3 Requirements ..............5
Storage(seeAppendix)'..............
3.1Transportation, """"""""'5
SpaceReqüired....
3.2Mouniing
3.4AmbientConditions.. """"""""""""6
Influences.............
3.5 Environmental """""""""""'6
4 Operation...........
for lnitialCommissioning
4.i lnstructions """"""""'7
4.2WiringDiagrams """""'8
5 PreventiveMaintenance...
5.2 DG60 KT IncrementalEncoder..... """""""""'12
theBrushless
5.3 Replacing TachometerGenerator.............'.. """"""""""13
OrVeEndShield,
5.4Reilacingine andtheBallBearing
thelmpeller (Figure
7).......'......'.'..-..........'......15
the
5.5 Replacilg Brake... """"""""""16
S.6Replacin!the MotorHousingwiththeWinding """""""""'17
6 List of SpareParts.......
7 Decommissioning,Disassemblyand Disposal. ...""""""' 19
Chanoesas of
Date ?/96
Editor Sonnauer
Release
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TAM I TechnicalInstructions I NURNBERG
GmbH
00395 | CommissioningGuideand Maintenance
lnstructions
Page219
1 SafetvInformation
This means:
r Dangerto life and limb
. Dangerto the machineand othermaterialpropertyof the owner
. Dangerto etficientoperationof the machine
A - Thissymbolshowsgeneralsafetyinformation
for the protection personnel.
of operating
1.2 Safety-ConsciousWorking
Any personoccupiedin the ownedscompanywith setup,operation,correctivemaintenanceand repairof
the electricdrive must have read and understoodthe Commissioninglnstructions,especiallythe sectionon
safety.
The responsibilitiesfor operation and maintenanceof the drive must be clearly defined and observedin
as far as safetyis concemed.
orderto avoidindefiniteresponsibilities
Electric
drivesmustbe usedonlyin systems to VDEspecifications.
conesponding
A
thepowerunitandthemotorcoilsarelive!Nevertouchthesecomponents
ln operation, during
Connectmeasuring
operation! instruments
onlywhenthemotoris deenergized anddiscon-
nectedfromthe mains.
A
onlyafteryouhavemadesurethattheycarryneither
Startworkingon the motorconnections
potentialnorvoltage.
A
Be particularly
carefulwhentouchingthedriveshaftdirectlyor indirectly.
Youmustonlydothis
whenthedriveis stationary
anddisconnectedfromthemains!
Refrainfromanyoperationimpairingmachinesafety.
A
mustneverbedismounted
Safetyequipment or disabled.
repairandmaintenance
lf safetydevicesare removedduringcommissioning, work,disablethe
machine. Remount
or maintenance
thesafetyequipment
work.
immediately
aftercompletion repair
of commissioning,
A
lmportant!
Beforestartingany maintenance
work,lowerthe load.
A
Current: Checkthatthe equipment
is deenergized.
MainswitchOFF!
A
Contact: Beforestartingworkon themotor,checkthatthe unitis switchedoff,idle
and securedfrombeingswitchedon again.Riskof injuryl
Do notdisconnect the motorconnections
duringoperation.
Dangerto life!Do nottouchthe motorcasingin ratedoperation.
Riskof burns!
1.6 AppropriateUse
guidelineTS|2S{EEC.
of low-voltage
DC machinescomplywiththe requirements
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00395 | CommissioningGuideand Maintenance
lnstructions
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2 TechnicalData
A
Checkthe motorson delivery.In the case of transportdamage,inform
BaumüllerGmbHor the sales office responsibleimmediately (for ad-
dressessee back).
3.2 MountingSpaceRequired
3.3 Site
3.4 AmbientGonditions
Altitudeabovesea level Uoto1000m Upto 2000m Uoto 3000m Uoto 4000m Upto5000m
Correctionfactorkz 1 1.06 1,17 1.3 1.55
Influences
3.5 Environmental
media.
Youshouldgenerallypreventthe motorfromcomingintocontactwithaggressive
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TAM I rechnicallnstructions I NÜRNBERG
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00395 | CommissioningGuideand Maintenance
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I Operation
V i b r a t i o n l e v e l s o f v<"3n. 5 m m / s ( P ps 1 5 k W o I V 6 < 4 . 5 m m / s ( P N
>15kW)incoupledop-
erationare insignificant. lf changesdifferentfromnormaloperationoccur,e.g. increasedtempera-
tures,noisesor vibrations, findoutthecauseandcontactthe manufacturer if necessary.
Neverdisableguards,even in test operation.In caseof doubt,switchoff the low-voltage machine.
lf a lot of dirt accumulates,cleanthe ainnrays regularly.Regreasebearingassembliesthathave
regreasing deviceswhilethe low-voltage machineis running.Observethe typeof saponification. lf
greaseexitholesare sealedwithplugs(inthecaseof lP54protection on the driveside;withlP23
protection on the drivenand non-driven sides),removethe plugsbeforecommissioning. Change
permanently lubricated bearingsafterapproximately 20,000operatinghoursor 3-4yearsat the
latest.
wiringdiagrams.
Connectthe motoraccordingto the supplied
4.3 Notes
attachmentpoints(pedestal,
The motormustonly be mountedto the appropriate flange)in ;[
thatthemotor
ensure
\Menmountins,
forwhichit isdesigned. is
:1r""sr"5"ffi:rru;|"r /l\
for InitialCommissioning
Checklist
Tsrminalvoltaggsand
otrasecunonlsof th€
lhr6ephasecunent
s€ryomotorln lhs
rangp0...120',
mechanical
Pc|ition gtco(|gr{$gnab
a1x7,12,3
RdsrdEevotage
)C7.7 Ggt)
Tadrom€terg€n€ralor
voltagos
)(7i 10
1t
12
H€lerencavollage
X7:9 (BSn)
Figure1
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TAM I fechnical Instructions I NÜRNBERG
GmbH
00395 | CommissioningGuideand Maintenance
lnstructions
Page10/19
I Preventive Maintenance
lmportant!
work,lowerload.
maintenance
Beforestarting
themachine
work,disconnect
maintenance
Beforestarting fromthemains.
allconnections,
asspecified
Retighten thatwereloosened
e.g.screws, during
maintenancework.
5.1 Fan
encoder:
incremental
Motorswithout an additional
Releasethe MSfasteningscrews(item5).
Pulloff the tan cowl(item6) towardsthe B side.
Carryout the necessarymaintenance work.
Carryout remounting in reverseorder.
encoder:
incremental
Motorswith an additional
5.2 DG 60 KT lncrementalEncoder
1 Connection
for brushless
tachometer 4 DG60 KT incrementalencoder
qenerator
2 Connectionfor incremental
encoder 5 MODIN6912screw
3 Adaoterflanoe 6 "M4clampinqscrewwithwasher
Figure3
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TAM I TechnicalInstructions I NURNBERG
GmbH
00395 Guideand Maintenance
| Commissioning
lnstructions
Page13/19
tachometer
Theimpellerof the brushless generator
comprises a ringmagnetandpositionencoder
diskbothof whichare mountedon a hollowshafl.The statorconsistsof the windingof the tachometer
andthe sensorsfor the position
generator encodersignals.
generator
tachometer
A: lmpellerof the brushless
Releasethe M4 clampingscrews.
Pullthe connections outof the flangebox.
In the caseof old versionswith Souriauflangeboxes,use a Souriauejectortool number
5106.021.09.16 to pressthe crimpcontactsinwards.
With versionswith Interconnectron flangeboxes,use an Interconnectrondismantlingtool
numberB 038.
Replacethe tachometer generator stator.
Insertthe crimpcontactscorrectlyintothe flangebox (Figure6) accordingto the numberof
thewireandsnaPthemintoPlace.
Checkthe plugassignments againby the colours.
Line up the notchon the tachometergeneratorstatorwith the markingand tum towards
bettercommutation whilethe motoris running.
Balancethe impeller.
guide
C:Adjustment
1 tachometer
Brushless generator 5 M4x6DIN912 screw
stator
2 Brushless
tachometer generator 6 boxfor brushlessta-
Connection
imoeller chometerqenerator
3 of brushless
Fastening tachometer 7 M6 DIN912screw
qeneratorstator
4 Screenconnectionfor brushless I
tachometer qenerator
5V 50v 2nS
D5r2l I I
I
\ A
I
I \ Synchronous
I \ L generaladvoltag€
tl \ I
Posllion€n@dor
\ I
I5t{l s,u zn)
\ I
uir -3.06
I IA V=-l 5.2V II I
AT= 5.64mSI
Figure5
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TAM TechnicalInstructions NÜRNBERG
GMbH
00395 I GommissioningGuideand Maintenance
Instructions
Page15/19
ballbearingsto use
List,sortedby motorsizes,of replacement
All'the,bearingsare lifetime-lubricated
ballbearings.
The ballbearingsarefilledwithlithium-saponifiedgrease.
When replacingbearingsensurethat the surroundings are clean and that you handlethe bearings
carefully.Handlingthe componentsincorrectlycan adverselyaffectthe bearings'usefullivesor even
resultin damage.
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00395 | CommissioningGuideand Maintenance
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1 Housino
withwindinq 8 Fasteningcover
2 Driveendshield I Bearinocover
3 Non-drive
endshield 10 Terminalbon/Mainpluoconnector
4 Motorshaftwith imoelleroackaoe 11 Brushless
tachometergenerator
withpluo
5 BallbearinoA side 12 Holdinq brake
6 Sleeve
7 BallbearingB side 14 Pulseencoderwitholuo
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00395 | GommissioningGuideand Maintenance
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Z Decommissioning,Disassemblyand Disposal
At decommissioning
of the motorsthefollowing
alsoapplies:
Beforestartinganywork,lowertheload.
Disconnectthe motorfromthe mains.