Accutrak: Position Monitoring For Rotary Valves

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POSITION
MONITORING
FOR ROTARY
VALVES
ACCUTRAK
AccuTrak Rotary Valve Position Monitors
" AccuTrak Design Features
" Beacon Visual Position Monitor
" Series 1000 General Purpose
" Series 1200 General Purpose
" Series 2000 General Purpose/Explosionproof
" Series 2200 General Purpose/Explosionproof
" Series 360 Explosionproof
" Series 5000 Intrinsically Safe
" Series 7000 All Classes & Groups
" Series 8000 Multiple Conduit Entry Options
" Series 9000 All Classes & Groups
" Position Transmitters
" Digital Position Transmitter
" EPIC Non-Contact Position Transmitter

AccuTrak ®
Design Features
Designed around a unique self-locking, hand operation in the setting of both
spring-loaded TouchSetTM cam mecha- sensors. Additionally, the AccuTrak is EACH COMPONENT
nism attached to a stainless steel specifically designed for ease of wiring INCORPORATED
shaft and housed in an NEMA rated by the incorporation of abundant working
aluminum, stainless steel or engineered space and a direct wire-feed terminal
INTO THE DESIGN
resin enclosure, the AccuTrak® utilizes block. All that is necessary to make the REFLECTS BASIC
bushings at both ends to assure unit operational is the bringing in of PRINCIPLES OF
concentric turning of the cams. electrical leads to a single juncture.
SOUND ENGINEERING
BEACONTM High Visibility
Position Monitor ! Beacon® Visual
For isolated redundancy of valve position Position Monitors
monitoring, the AccuTrak Dual Display ! TouchSetTM Cams
Monitor is standardly equipped with a
BeaconTM high visibility or Three-Way Flow ! Position Sensors
Path Monitor. Either display can be seen
clearly up to 150 feet. In a glance, ! Prewired Terminal Blocks
start-up and operating personnel can ! Integrated Solenoid Valves
instantly determine the position of
all monitored valves. ! Full Range Monitoring
User Design Flexibility
The Dual Display monitor allows the user
the flexibility to design a valve monitoring
system around processing requirements
as the need for additional information is
required. The full range AccuTrak offers
For digital signaling to lights,
design and operating personnel the
motors, micro processors, or
following distinct advantages.
peripheral equipment, two
position sensors are standardly ! Sensors for positive end position
housed within the enclosure. monitoring of valve travel.
The requirement for tools ! Local mechanical display of valve
to adjust cam settings is position.
unnecessary. The self-locking
TouchSet cam mechanism ! 0-100% monitoring of full valve travel.
allows for a quick and simple
0P E N
OP E N
Visual Display
Valve performance is
mechanically confirmed
by high visibility local
position monitors.
Position Sensors
Position sensors avail-
able in mechanical,
proximity and solid
state configurations.
TouchSet Cams
Instantaneous hand
setting of limit switches
requires approximately
5 seconds
Enclosures
High-impact aluminum,
engineered resin, or
stainless steel enclosures
compatible with any
environment.
ACCUTRAK ®
Position Monitor
AccuTrak ®
Enclosures
Specifically
Engineered To
Meet All Areas
and Groups
The Westlock Series of valve
position monitors is available in
a wide range of aluminum,
engineered resin, and stainless
steel enclosures meeting the General Purpose Explosionproof
specific standards set by interna- Aluminum: Aluminum:
tional approval agencies. Area Classification: NEMA 4, 4X Area Classification:
Coating: Double Polyurethane NEMA 4, 4X, 7, 9
Conduit Entries: Up to three 1/2” NPT Class I, Groups C & D
Terminal Block: Up to 12 contacts Class II, Groups E, F, & G
Engineered Resin Division 1 and 2
Area Classification: NEMA 4, 4X Coating: Double Polyurethane
Material: Engineered Resin Conduit Entries: Up to four 3/4” NPT
Conduit Entries: Two 1/2” NPT Terminal Block: Up to 16 contacts
Terminal Block: Up to 12 contacts
Cover: Zytel or clear copolyester
Explosionproof Nonincendive Intrinsically Safe

Aluminum: Aluminum: Aluminum:
Area Classification: Area Classification: NEMA 4, 4X Area Classification: NEMA 4, 4x
NEMA 4, 4X, 7, 9 Class I, Groups A, B, C, & D Class I, Groups A, B, C, & D
Class I, Groups A, B, C, & D Class II, Groups F & G Class II, Groups E, F & G
Class II, Groups E, F, & G Division 2 Division 1 and 2
Division 1 and 2 Coating: Double Polyurethane Coating: Double Polyurethane
Coating: Double Polyurethane Conduit Entries: Up to four 3/4” NPT Conduit Entries: Up to four 3/4” NPT
Conduit Entries: Up to three 3/4” NPT Terminal Block: Up to 16 contacts Terminal Block: Up to 16 contacts
Terminal Block: Up to 12 contacts Engineered Resin: Engineered Resin:
Stainless Steel: Area Classification: NEMA 4, 4X Area Classification: NEMA 4, 4x
Area Classification: NEMA 4, 4X, 7, 9 Class I, Groups A, B, C & D Class I, Groups A, B, C, & D
Class I, Groups A, B, C, & D Class II, Groups F & G Class II, Groups E, F, & G
Class II, Groups E, F, & G Division 2 Division 1 and 2
Division 1 and 2 Material: Engineered Resin Material: Engineered Resin
Conduit Entries: Up to three 3/4” NPT Conduit Entries: Up to three 3/4” NPT Conduit Entries: Up to three 3/4” NPT
Terminal Block: Up to 12 contacts Terminal Block: Up to 16 contacts Terminal Block: Up to 16 contacts
Beacon TM
Visual Position Monitor

For Actuated Valves, Gear
Operators, Dampers and Features
! Manufactured from high
Three-way Control Assemblies
impact strength, corrosion
The high visibility Beacon position
TM
resistant, clear Ektar®
monitor is designed to increase
copolyester.
safety and efficiency in the industrial
! Increases safety for plant
process plant. Start-up engineers
and operating personnel may now personnel.
determine at a glance the exact ! Offers instant visual
position of automated and gear recognition of valve position
operated valves. Operating from all vantage points up
problems, caused by actuators to 150 feet.
having no means of position
identification or conventional low- ! 360° color coding for
profile indicators seen only when maximum visual impact.
operating engineers are virtually
! Totally enclosed instrument
on top of the valve, are easily
Impact and Corrosion Resistant remedied with the BeaconTM. devoid of any external
moving parts.
Visual Position Monitors Beacon Principle of Operation
The Beacon is a totally enclosed
monitoring instrument devoid of any
POSITION MONITORS external moving parts. When the
control valve is in a closed position,
OPEN EN CLO CLOSED
operating personnel view a highly
visible yellow cylinder. As the valve
opens and becomes fully operational,
OPEN EN CLO CLOSED
the yellow cylinder is transformed
into a sharp-edged yellow and black
VALVE IN VALVE IN VALVE IN checker pattern designed for max-
OPEN 50% OPEN CLOSED imum visual impact and easily rec-
POSITION POSITION POSITION
ognizable at distances of 150 feet.
3-WAY FLOW PATH MONITOR

PHYSICAL PROPERTIES
Tensile Strength @ Break psi 6,400
o
Izod Impact Strength, notched @ 73 F, ft-lb/in >16
UV Resistance Yes
Clarity Yes
VALVE IN VALVE IN Heat Deflection Temperature-HDT@ 264 psi, F
o
151
POSITION A POSITION B
UL Flammability Rating 94HB
CHEMICAL RESISTANCE @ 23° C

REAGENT OBSERVATION
10% Sodium Hydroxide No visible effect
Chlorox Bleach, 5% Solution No visible effect
Salt Water No visible effect
20% Sulfuric Acid No visible effect
Gasoline, Regular No visible effect
Hydraulic Fluid No visible effect
50/50 Water/Ethanol No visible effect
Ethanol No visible effect
Methanol No visible effect
Benzyl Alcohol No visible effect
BULLETIN NO. AR-10.00

Beacon TM
Flow Path Monitor

Multiport Flow Path Features
Monitor ! Provides a concrete
The Multiport Flow Path Monitor measure of valve
is a unique and invaluable performance.
accessory for any three-way
control assembly. Whether ! Monitors valve position
gear-operated or automatically while visually displaying
controlled, valve flow path and flow path.
position are immediately recog-
nizable and accurately monitored. ! Eliminates guesswork
Guesswork is eliminated and and reduces costs at
process system information is system start-up.
safely, economically, and reliably
supplied to operating and start-up ! Offers positive mechanical
personnel. monitoring of multiport
Principle of Operation control valves.
The Beacon Flow Path Monitor
mounts directly to the valve
operator. It is dimensionally
equal to the Beacon, having the
same operating temperature
limits. The outer cylinder is
comprised of a graphic flanged
tee arrangement, offering a clear
view of the inner cylinder. The
inner cylinder designates the flow
path by a highly visible red
pattern. This pattern will appear
to viewing personnel through the
clear outer tee.
ORDERING GUIDE DIMENSIONS (mm/inches)
BEACONTM 3-WAY BEACONTM

90° Rotation 59
STANDARD 2.34
(Black & Yellow) OPEN DIA.
BY B1
90° Rotation
ANSI YELLOW
(Inherently Hazardous)
OPEN
AY B3 Operating
Temperature
ANSI GREEN 90° Rotation Limits:
(Liquid-Low Hazard) 75 -40°C to
AG OPEN
2.94
B5 +82°C
180° Rotation
ANSI BLUE
(Gas-Low Hazard) OPEN
AB B7
ANSI RED 180° Rotation

(Fire Quenching) 95
AR
OPEN
3.75
B9
Note: When ordering, please specify actuator make and model number.
Westlock reserves the right to change product designs and specifications

without notice, and is not responsible for errors and omissions.
AccuTrak 1000 ®
General Purpose
Designed to Survive in Advanced Composite
Corrosive Environments NEMA 4, 4x Enclosure
High performance polyamide Available in solid Engineered
resins, such as Zytel®, offer Resin or with clear copolyester
a viable alternative to metal covers, the Series 1000 com-
enclosures for applications where bines strength with corrosion
caustic washdowns, chloride resistance. Each unit carries a
atmospheres and saltwater UL flammability rating of 94-HB.
environments are a daily
occurrence. The "Supertough"
AccuTrak Series 1000 combines
chemical resistance with high-
impact strength and immunity
to weathering. Unaffected by
Engineered Resin Enclosure electrolytic corrosion and high
concentrates of alkalies, the
with Beacon Visual Series 1000 is remarkably
resistant to attack from bacteria
Position Monitor and fungi; a feature especially
important in food and beverage
processing plants
Prewired Terminal Block

Prewired terminal blocks are num-
bered and color-coded. Generous
working space for wiring.
Standard
Sensor Micro-Switch V3 (Mechanical)
Approvals: UL, CSA
Options
Electrical Version SPDT Form C
Electrical Characteristics 15 amps/125/250 VAC
10 amps/24 VDC
.5 amps/125 VDC
.25 amps/250 VDC

AccuTrak 1000 ®
DIMENSIONS (inches/mm)
0P E N
2.34 5.47
59 DIA. 139
OP E N
COLOR CODED
BEACON POSITION
INDICATOR
2.94
1/2" NPT 75
OPEN
BEACON
2 PLC'S
OPEN
OPEN
4.73 2.25
120 57
BeaconTM .88 / 22
An impact and corrosion resistant valve

1.37 / 35
position monitor capable of displaying .69 / 18
exact valve position from any quadrant .94 / 24

.24 TOP VIEW
at distances of up to 150 feet. Start-up 6 .25 .250 FLAT
6 6.32
and operating personnel avoid being placed .375 DIA .56
14
9.52
in physically awkward or dangerous
SIDE VIEW
situations while attempting to 5/16-18 UNC TAP x
.38 DP, 4 PLC'S
ascertain valve position.
.350
1.30 8.89
TouchSet TM Cams 33
Cams, secured by set screws, 4.00 2.25

SQU
SQU 57
102
continually lose calibration .156
3.96
+.000
-.001 FLAT .157
3.98
due to vibration inherent in .375 DIA
9.53
all pipelines. Self-locking .191
4.85
DIA
TouchsetTM cams are fastened
1.12
to a splined shaft and can 28.5
be set by hand in seconds. BOTTOM VIEW OPTIONAL NAMUR SHAFT
Since there are no set screws,
the cams will never slip out
of adjustment. MATERIALS OF CONSTRUCTION
ENCLOSURE
Conduit Entries 2 - 1/2”NPT Housing Engineered Resin
Terminal Strip 8 point standard Cover Engineered Resin
AREA CLASSIFICATIONS 12 points optional (Optional Clear Copolyester)
NEMA 4, 4x Shaft Stainless Steel
APPROVALS / CERTIFICATION Fasteners Stainless Steel
CSA (Canadian Standards Association) Beacon Monitor Copolyester
ORDERING GUIDE
ENCLOSURE BEACONTM 3-WAY BEACONTM
90° Rotation
STANDARD
1040 (Black & Yellow) OPEN
2 SPDT mechanical switches BY B1

NEMA 4, 4x OPEN
90° Rotation
ANSI YELLOW
OPEN
AY B3
90° Rotation
ANSI GREEN
(Liquid-Low Hazard)
AG OPEN
B5
1065
2 SPDT mechanical switches 180° Rotation
NEMA 4, 4x ANSI BLUE
AB B7
No output shaft
(cannot accept beacon) 180° Rotation
ANSI RED
(Fire Quenching)
OPEN
AR B9

AccuTrak 1200
General Purpose
The AccuTrak 1200 Series is an enclosure assures both strength
extremely compact corrosion and corrosion resistance.
resistant valve position monitor TouchSet cam mechanisms allow
having the capability to house two for instantaneous and secure
mechanical V3 switches. The new adjustment of position switch
Series 1200 provides the process actuation. Two 1/2” NPT conduit
control industry with a highly entrances with two extra terminal
engineered, cost-effective means points are standard features
for monitoring the position of rotary allowing for electrical integration
valves. An FM and CSA approved of solenoid valves.
NEMA 4, 4X engineered resin
Compact Engineered
Resin Enclosure
Standard Micro-Switch V3 (Mechanical)

Sensor Approvals: UL, CSA
Options Electrical Version SPDT Form C
Electrical Characteristics 15 amps/125/250 VAC
10 amps/24 VDC
.5 amps/125 VDC
.25 amps/250 VDC

AccuTrak 1200 ®
3.30
84
2.00
51
3.34
.350
85 1.30 8.89
33
1/2 NPT
(2 PLC's)
.156 +.000 .157
-.001 FLAT
3.96 3.98
.37 / 94
.375 DIA
9.53 .191
DIA
1.30 / 33 4.85
1/4 - 20 x .375
An easy access slide-out terminal .375 DIA

block having an extra two points for 9.52
.250 FLAT
solenoid valve integration provides 6.35 1.373 / 34.9 DIA. STANDARD NAMUR SHAFT
1.97 / 50
for simplicity of wiring and economy BOLT PATTERN
SIDE VIEW
of space.
B
NAMUR MOUNTING BRACKETS
Self-locking TouchSetTM (dimensions in mm)
cams are securely fas- Dim. Size 1 Size 2 Size 3 Size 4 A
tened to a splined shaft A 45 55 55 75
and can be quickly and B 6.5 6.5 6.5 6.5 C
accurately adjusted by C 5.5 5.5 5.5 5.5
hand in seconds. D 54 54 54 54
E 30 30 30 30 D H E
F 50 50 50 50
G 80 80 130 130
H 35 35 35 35 F
G
AREA CLASSIFICATIONS MATERIALS OF CONSTRUCTION

ENCLOSURE
NEMA 4, 4x Conduit Entries 2 - 1/2” NPT Housing ABS 633
Terminal Strip 8 points Cover ABS 633
(Optional Clear Copolyester)
Shaft Delrin
Fasteners Stainless Steel
ORDERING GUIDE
ENCLOSURE NAMUR BRACKETS
SIZE
1200
With 2 Micro Switch V3 1
Mechanical Switches
NEMA 4, 4x 2

AccuTrak 2000 ®
General Purpose/Explosionproof
High Visibility range monitoring of valve
Position Monitoring position throughout a 0-100%
range. Point to point limit
The AccuTrak 2000 is designed
switch signalling combined
to enable the process engineer
with continuous on-site visual
to add as much feedback from a
monitoring and optional analog
control valve as the situation
output are all available in one
requires. The NEMA 4, 4x, 7, 9
compact UL/CSA enclosure.
rated aluminum enclosure is
equipped with two mechanical
switches and a Beacon high
visibility monitor for instant
recognition of valve position up to
distances of 150 feet. A unique
self-locking, spring-loaded
TouchSet cam mechanism allows
for instantaneous hand setting of
limit switches requiring only five
Dual Display Monitor with seconds each. A pre-wired
numbered and color coded
Beacon® and TouchSet® Cams terminal block provides ease and
convenience of wiring. Optional
analog transmitters provide full
Standard Micro-Switch V3
Sensor
SPDT (V3) DPDT (Licon)
Options AMPS VAC VDC AMPS VAC
15 125 10 125
15 250 10 250
10 24
.50 125
.25 250
0-100% Resistive Output Signal

Position Standard Output Signal 1000 ohms
Transmission Power Rating at 70°C 1 watt
Elements Conductive Plastic
Rotational Life (no load) 100,000 cycles
Current Output Signal

Standard Output Signal 4-20 mA DC, 2 wire
Power Requirements 5-38 VDC
Max. Load Resistance at 24 VDC 950 ohms
Operating Temperature -24°C to 85°C

AccuTrak 2000 ®
DIMENSIONS (inches /mm)

AREA CLASSIFICATIONS 2004 & 2085
2.34 DIA
59 5/16-18 UNC TAP X
NEMA 4, 4x, 7, 9 .44 DP, 4 PLC'S
Class I, Groups C, D OPEN

2.94
Class II, Groups E, F, G, 75
Divisions 1 & 2 1/2" NPT

5.12 2.25 SQ.
130 57
2.12 .41
54 .66/17
ENCLOSURE 10
Conduit NEMA 4: (1) 1/2” NPT 1.00

25
Entries NEMA 4, 4x, 7, 9: (2) 3/4”NPT .375 DIA
.56 9.52 5.15
Terminal 8 contacts standard 14
.250 +.000
6.35 -.002 131
2.25 SQU
Strip 16 contacts available .25 FLAT
57
6
SIDE VIEW BOTTOM VIEW
MATERIALS OF CONSTRUCTION
Housing Die Cast Aluminum 2007X 2.34 DIA 6.42
59 163
Cover Die Cast Aluminum 5/16 - 18 UNC TAP
.44 DP, 4 PLC'S
Coating Polyurethane 2.94
3/4" NPT 75
Shaft Stainless Steel 2 PLC'S OPEN
Fasteners Stainless Steel 1.12

4.00
102
28 6.13
Beacon Copolyester .95 156
24 1.75
44
APPROVALS / CERTIFICATION .72
18
UL (Underwriters Laboratories, Inc.) .25 .62
.250 +.000 6 16 2.25
CSA (Canadian Standards Association) .56 6.35 -.002 .375 DIA 57
14 FLAT SQU
9.52
ORDERING GUIDE
ENCLOSURE BEACONTM 3-WAY BEACONTM TRANSMITTERS
90° Rotation
2004 STANDARD 1000 ohms
2 SPDT OPEN (Black & Yellow) OPEN RS
Mechanical Switches BY
B1
NEMA 4, 4x
90° Rotation 4-20 mA
ANSI YELLOW
(Inherently Hazardous) CS
OPEN
AY B3
2007X
2 SPDT
Mechanical Switches
OPEN
ANSI GREEN 90° Rotation
(Liquid-Low Hazard)
NEMA 4, 4x, 7, 9
AG OPEN
Class I, Grps. C & D B5

Class II, Grps. E, F & G
Divisions 1 & 2
180° Rotation
ANSI BLUE
2085 AB B7
2 SPDT
Mechanical Switches
NEMA 4, 4x
No output shaft (Fire Quenching)
OPEN
(cannot accept beacon) AR
B9
Ordering Example: Dual Display Monitor (2 SPDT switches) with standard black and yellow Beacon, 1000 K potentiometer
(NEMA-4 enclosure). 2004-BY-RS
Options Available: 4 SPDT switches (2007X only), 2 DPDT switches, epoxy coatings, anodizing, gold alloy contacts, optional terminal
strips, resistive outputs. (Consult Price Sheet)
AccuTrak 2200 ®
General Purpose/Explosionproof
Designed to Survive the water and corrosive chemicals,
Industrial Environment these sensors have a low contact
Valve position monitors in process resistance of .1 ohms, thereby
plants are continually plagued by eliminating “spikes” that may
adverse operating conditions which damage sensitive electronic
frequently result in unit malfunction. interface equipment.
Moisture causes unwanted paths Transient Suppression
to form in electrical circuits. Cams,
Each monitor is protected against
secured by set screws, continually
inductive spikes by a circuit board
lose calibration. Proximity sensors
employing plug-in fuses and
are subject to harm from voltage
varisters capable of absorbing
and current surges.
transients of up to 2500 amps
The Accutrak 2000 is virtually produced by lightning, switching
maintenance free! With hermetically surges and capacitive discharges.
sealed sensors, no set screws for
Hermetically Sealed Proximity cam adjustment, elevated terminal
strip and transient protection, no unit
Sensors and Transient/Surge available today is better protected
Absorption Circuitry against corrosion and inductive spikes.
Hermetically Sealed
Proximity Sensors
The AccuTrak 2200 employs proximity
sensors for feedback of valve
performance to micro-computers or
PLCs. Sealed against explosive gases,
Standard Hermetically Sealed Proximity Sensor

Sensor SPST SPDT
Contact Resistance (ohms) .100 .150
Options
Contact Rating* (AC, DC) (Watts) 10 3
Volts (max) (AC, DC) 200 200
Amps (max) (switching) .5 .25
Amps (max) (carry) 1.2 1.2
* Resistive: Reduce rating to 1/3 for inductive loads.
0-100% Resistive Output Signal

Position Standard Output Signal 1000 ohms
Transmission Power Rating at 70°C 1 watt

BULLETIN NO. A-14.00

AccuTrak 2200 ®
DIMENSIONS (inches /mm)

AREA CLASSIFICATIONS 2214 & 2295 2.34 DIA
59 5/16-18 UNC TAP X
NEMA 4, 4x, 7, 9 .44 DP, 4 PLC'S
Class I, Groups C, D OPEN

2.94
1/2" NPT
Divisions 1 & 2
5.12 2.25 SQ.
130 57
2.12 .41
54 .66/17
ENCLOSURE 10
Conduit NEMA 4: (1) 1/2” NPT 1.00

Entries 25
NEMA 4, 4x, 7, 9: (2) 3/4”NPT
.375 DIA
Terminal 8 contacts standard .56 .250 +.000 9.52 5.15
14 6.35 -.002 131
Strip 16 contacts available .25 2.25 SQU
FLAT
6 57
MATERIALS OF CONSTRUCTION
2217X 2.34 DIA 6.42
Housing Die Cast Aluminum 59 163
5/16 - 18 UNC TAP
Cover Die Cast Aluminum .44 DP, 4 PLC'S
Coating Polyurethane 2.94

3/4" NPT 75
OPEN
Shaft Stainless Steel 2 PLC'S
4.00
Fasteners Stainless Steel 1.12 102
28 6.13
Beacon Copolyester .95 156
24 1.75
44
APPROVALS / CERTIFICATION .72

18
.25 .62
UL (Underwriters Laboratories, Inc.) .250 +.000 6 16 2.25
.56 6.35 -.002 57
14 .375 DIA
CSA (Canadian Standards Association) FLAT 9.52 SQU
ORDERING GUIDE
ENCLOSURE BEACONTM 3-WAY BEACONTM TRANSMITTERS

90° Rotation
2214 STANDARD 1000 ohms
Proximity Sensors OPEN (Black & Yellow) OPEN RS
NEMA 4, 4x BY B1
ANSI YELLOW
CS
OPEN
AY B3
2217X
Proximity Sensors OPEN
90° Rotation
NEMA 4, 4x, 7, 9 ANSI GREEN
(Liquid-Low Hazard)
Class I, Grps. C & D
AG OPEN
Class II, Grps. E, F & G B5

Divisions 1 & 2
180° Rotation
ANSI BLUE
AB B7
2295
Proximity Sensors
NEMA 4, 4x ANSI RED 180° Rotation
No output shaft (Fire Quenching)
OPEN
(cannot accept beacon) AR B9
Ordering Example: Dual Display Monitor (2 SPST sensors) with standard black and yellow Beacon, 1000 K potentiometer. 2214-BY-RS
Options Available: 4 SPST sensors or 4 SPDT sensors (2217X only), epoxy coatings, anodizing, gold alloy contacts, optional terminal
strips, resistive outputs. (Consult Price Sheet)

AccuTrak 360 ®
Explosionproof
The Westlock 360 Series is specifically seal fittings in Division 1, Class I,
engineered to meet all hazardous area Groups B, C & D and Division 2,
classifications and groups. Certified to Class I, Groups A, B, C & D. In
UL and Canadian Standards, the unit Division 1, Groups B, C & D the
has the flexibility to satisfy a wide omission of seal fittings is
range of diverse requirements. accomplished through the heavyOPEN
duty construction of the unit's

Employing standard Westlock design
metal enclosure; enabling it to
features, (Beacon® performance
OPEN
withstand the various pressure
monitors, Touch-Set® cams and pre-
piling tests required by UL and
wired components), the 360 Series
Canadian Standards. OPEN
is available with a wide range of

position sensors and pre-integrated OPEN
solenoid valves. As an option, it

possesses the capability for fugitive
OPEN
emissions monitoring of double-
packed or bellows-seal control valves. OPEN
OPEN
Specifically engineered to Designed for NEMA 4, 4x, 7, 9

hazardous areas, the 360, in conjunc- Easily viewed from any angle, a
meet all hazardous area tion with high current, hermetically high visibility, low profile Beacon®
gives local confirmation of
classifications and groups. sealed Magnum® sensors, eliminates
valve position.
the costly requirement of installing
OPEN
Standard Micro-Switch V3
Sensor
Options AMPS VAC VDC AMPS VAC
15 125 10 125
15 250 10 250
10 24
.50 125
.25 250
MAGNUM® Proximity Sensors UL, CSA (Hermetically Sealed)

SPDT
AMPS VAC VDC
3 120
1.5 240
2 24
0-100% Position Resistive Output Signal Current Output Signal

Transmission Standard Output Signal: 1000 ohms Standard Output Signal: 4-20 mA DC, 2 wire
Power Rating at 70°C: 1 watt Power Requirements: 12-38 VDC
Elements: Conductive Plastic Max. Load Resistance at 24 VDC: 950 ohms
Rotational Life (no load): 100,000 cycles Operating Temperature: -24°C to 85°C

AccuTrak 360 ®
4.91
125 OPEN
2.20
56 3/4" NPT
3.80
(2 PLC'S)
OPEN
97
5.30
135 1.00
1.60 / 41
25
OPEN
OPEN
.56/14
.50 .44
13 11 6.00
.25 152
FLATS Fac
Fac
6 Mu
Mu
Fac
Syst
Syst
Mu
5.25 DIA TOP VIEW Syst
133
Engineered as a pre-integrated unit,
the capabilities of the 360 include SIDE VIEW
valve position monitoring, solenoid OPEN
actuator control, and fugitive
emissions detection. OPEN
OPEN
OPEN .350
2.250
OPEN 1.30 8.89
33
57
.156 +.000 .157

-.001 FLAT
3.96 3.98
5/16 - 18 UNC .375 DIA
TH'D THRU 9.53 .191
DIA
(2 PLACES) 1.125 4.85
28.5
BOTTOM VIEW OPTIONAL NAMUR SHAFT

c
AREA CLASSIFICATIONS ENCLOSURE MATERIALS OF CONSTRUCTION
Conduit Entries 2 - 3/4” NPT Housing / Cover Cast Aluminum
NEMA 4, 4x, 7, 9 316L Stainless Steel
Terminal Points 10 points standard
Class I, Groups A, B, C, D Coating Polyurethane
Class II, Groups E, F, G, APPROVALS / CERTIFICATION
Shaft Stainless Steel
Divisions 1 & 2 UL (Underwriters Laboratories, Inc.)
Beacon Monitor Copolyester
cUL (UL Canadian Certification)
Factory
Mutual
ORDERING GUIDE System
ENCLOSURE BEACONTM 3-WAY BEACONTM SENSOR SOLENOID

STANDARD 90° Rotation B1 Factory
(Black & Yellow) BY
Mutual
System
Factory Mech. (SPDT)
Mutual
Factory
Factory
System To Be Specified
OPEN
Mutual
Mutual
System
System M2
By Customer
Mech. (DPDT)
OPEN
ANSI YELLOW 90° Rotation B3
M4
(Inherently Hazardous) AY
OPEN MAGNUM (SPDT)
OPEN
360 OPEN
OPEN
M6
Aluminum ANSI GREEN 90° Rotation B5
(Liquid-Low Hazard) Resistive Output:
AG
366 OPEN 1000 ohms
316L Stainless Steel RS
ANSI BLUE 180° Rotation B7
Current Output:
For Eliminator configuration, prefix
(Gas-Low Hazard) AB
4-20 mA
OPEN
part number with the letter (E). CS
Example: E360
ANSI RED 180° Rotation B9
(Fire Quenching) AR
OPEN

Eliminator 3000 ®
Explosionproof
Engineering and plant personnel The Eliminator is a highly reliable
may now specify an extremely valve position monitor and
reliable, cost efficient system to prewired, integrally mounted
monitor and regulate valves in ASCO® solenoid valve. Compatible
one compact assembly. Westlock with all PC’s, the 3000 series is
Controls design engineers have available with mechanical or
successfully combined three proximity switches and a broad
separate products: a junction box, selection of solenoid valves. The
a limit switch, and a solenoid valve high cost of independent junction
into a single unit — the first of its boxes, mandatory wiring, seal
kind to be listed and recognized as fittings and field labor is totally
a single assembly by Underwriters eliminated.
Laboratory for hazardous area
applications.
COMPARATIVE COST ANALYSIS

MECHANICAL SWITCHES
A Cost Efficient Integrated
System to Monitor and Regulate
Valves in a Single Assembly
CONVENTIONAL METHOD ELIMINATOR® 3000

2 Switches $150. 2 Switches Included
Solenoid 100. Solenoid Included
Junction Box 50. Junction Box Included
Seal Fittings 40. Seal Fittings NR*1
Wire, Conduit 20. Wire, Conduit NR*
Labor 170. Labor NR*
TOTAL COST $530. TOTAL COST $298.
*Not Required
PROXIMITY SENSORS

2 Switches $358. 2 Sensors Included
Solenoid 100. Solenoid Included
Junction Box 50. Junction Box Included
Seal Fittings 80. Seal Fittings NR*1
Wire, Conduit 30. Wire, Conduit NR*
Labor 270. Labor NR*
1
A seal fitting between the Asco solenoid and *Not Required
Eliminator enclosure is not required
Eliminator 3000 ®
0P E N
OP E N
BEACONTM TERMINAL BLOCK ASCO SOLENOID

An impact and corrosion resistant valve The Eliminator® features an elevated Asco is the undisputed choice of the
position monitor capable of displaying prewired terminal block with two additional process control industry. Specified by
exact valve position from any quadrant points for solenoid valve integration. The engineers and plant personnel worldwide,
at distances of up to 150 feet. Start-up enclosure additionally functions as a the ASCO solenoid valve has proven reli-
and operating personnel avoid being placed junction box. able in millions of industrial applications.
in physically awkward or dangerous
situations while attempting to AGENCY LISTING
TOUCHSET TM CAMS
ascertain valve position. Underwriters Laboratory
Cams, secured by set screws, has long been recognized
continually lose calibration for its uncompromising
due to vibration inherent in commitment to human safety. Insurance
all pipelines. Self-locking underwriters, government authorities,
TouchsetTM cams are fastened engineers and plant operators regard the
to a splined shaft and can the UL listing and Classification Mark as
be set by hand in seconds. evidence that the product has satisfied
PROXIMITY OR Since there are no set screws, the strictest safety requirements. The
MECHANICAL SENSORS the cams will never slip out Westlock Eliminator has been evaluated
Switch requirements will differ with of adjustment. and listed by UL and CSA as a single
operating conditions in the industrial assembly, rather than an arbitrary
environment. Mechanical switches are combination of unrelated components.
less expensive and possess the highest
current rating. Proximity sensors,
encapsulated and hermetically sealed
against explosive gases and liquids,
provide maximum moisture and corrosion
resistance. The reed type proximity
sensor eliminates contact bounce while
being totally compatible with all
computers and PCs.
ELIMINATORTM 3000
UL, CSA Listed for
NEMA 4, 4X, 7, 9
Class I, Groups C & D
Class II, Group E, F & G,
Divisions 1 & 2
Eliminator 3000 ®
Standard Sensor Mechanical Switches

Options UL, CSA Listed

AMPS VAC VDC AMPS VAC
15 125 10 125
15 250 10 250
10 24
.50 125
.25 250
Proximity Sensors UL, CSA

! All switches are PC compatible ! Doubly sealed in silicon housing
! Platinum plated magnetic reed ! Repeatability: .002 inches
! Hermetically sealed in glass ! Switch Life: 100,000,000 cycles
SPST SPDT
Actuation Time (milli-seconds) .5 1.5
Contact Resistance (ohms) .100 .150
Contact Rating* (AC, DC) (Watts) 10 3
Volts (max) (AC, DC) 200 200
Amps (max) (switching) .5 .25
Amps (max) (carry) 1.2 1.2
Switch Temp. Rating (°F) 200 200
* Resistive: Reduce rating to 1/3 for inductive loads.
0-100% Position Resistive Output Signal

Transmission
Standard Output Signal 1000 ohms
Power Rating at 70°C 1 watt

AccuTrak 3000 ®
AREA CLASSIFICATIONS
6.42
2.34 DIA 163
NEMA 4, 4x, 7, 9 59 5.67
144
COLOR CODED
Class I, Groups C, D "BEACON POSITION
INDICATOR"
2.94
OPEN 6.13
Divisions 1 & 2
BEACON
156
OPEN
OPEN
2.25
1.12 57
28 5.41
137
ENCLOSURE 1.75
44
Conduit Entries 1-3/4” NPT, 1-1/2” NPT
.72
18
Terminal Strip 8 contacts standard .62 OPTIONAL
.25
16 contact available .56 .250 +.000 6 16 SOLENOID
14 6.35 -.002 .375 DIA

FLAT 9.52
SIDE VIEW
MATERIALS OF CONSTRUCTION TOP VIEW
1/2 NPT
Housing Die Cast Aluminum 2.28
58
Cover Die Cast Aluminum 5/16 - 18 UNC TAP
.44 DP, 4 PLC'S
Shaft Stainless Steel .84

21
Fasteners .350
Stainless Steel 1.30 8.89
4.00 33
Beacon Copolyester 2.25 SQU
102
57
.156 +.000 .157
-.001 FLAT
3.96 3.98
APPROVALS / CERTIFICATION .375 DIA
1.12 9.53
28 .191
UL (Underwriters Laboratories, Inc.) 4.85
DIA
CSA (Canadian Standards Association) 3/4 NPT
ORDERING GUIDE
ENCLOSURE BEACONTM 3-WAY BEACONTM TRANSMITTER SOLENOID
90° Rotation
STANDARD ASCO
1000 ohms
3030 (Black & Yellow)
RS
To Be Specified
Mechanical Switches BY
OPEN
By Customer
OPEN
B1
SPDT or DPDT
ANSI YELLOW
(Inherently Hazardous) CS
OPEN
AY B3
90° Rotation
ANSI GREEN
(Liquid-Low Hazard)
AG OPEN
B5
3057
Proximity Sensors 180° Rotation
SPST or SPDT OPEN
ANSI BLUE
AB B7
180° Rotation
ANSI RED
(Fire Quenching)
OPEN
AR B9
Ordering Example: Eliminator with 2 proximity sensors and standard black and yellow Beacon. 3057-BY with 2 SPDT and Asco 8320A90.
Options Available: The 3000 Series is available with up to six switches and four separate conduit entries. Special coatings, special features of
ASCO valves are available upon request.

AccuTrak® 4000
Explosionproof
Available in both AccuTrak® and totally eliminated. The cost of
Eliminator® configurations, Westlock installing seal fittings between the
has combined the engineering and Asco solenoid and switch enclosure
cost-effective features of its standard is also eliminated. The series
UL listed and CSA certified products 4000 combines three products: a
with the high performance, high junction box, GO proximity sensors
current-carrying capacity of the GO® and an Asco solenoid valve into a
proximity switch. This unit offers the single unit for hazardous area
process industry all of the design applications. All units are UL listed
characteristics of the AccuTrak® and CSA certified to NEMA 4, 4x, 7
and Eliminator® (Beacon® position & 9 Class I, Groups C & D, Class II
monitor, Touchset® cams, pre-wired Groups E, F & G Divisions 1 & 2.
terminal strip, pre-wired Asco® Besides being housed in the
solenoid valve) with the proven Westlock explosionproof enclosure,
reliability of the GO® proximity switch. the sensors themselves are
environmentally sealed and
Available as an extremely dependable,
completely self-contained.
Hazardous Area Position cost-effective system designed to
monitor and regulate both rotary All GO® switches have a high
Monitor with GO® Proximity and linear-stroke valves, the high contact rating of SPDT, Form C,
Switches cost of independent junction boxes, 2 amps at 240 VAC / 4 amps at
mandatory wiring, and field labor is 120 VAC / 50mA at 24 VDC.
Comparative
GO® PROXIMITY SWITCHES
Cost Analysis
NOTE:
1
Asco 8320 A90
*Not Required
2
A seal fitting between the
ASCO Solenoid and Switch 2 Switches w/bracket $358. 2 Switches Included
enclosure is not required. Solenoid1 100. Solenoid Included
Conduit runs entering the Junction Box 50. Junction Box Included
enclosure must have a seal- Seal Fittings 80. Seal Fittings NR*2
ing fitting connected within 18 Wire, Conduit 30. Wire, Conduit NR*
inches of the enclosure Labor NR*
Labor 270.
GO® Electrical Characteristics

Proximity SPDT, Form C
Switch SPDT
AMPS VAC VDC
GO
4 120
2 240
.05 (50 mA) 24
! All GO switches are environmentally sealed.

®
! Cables: Potted in with 3-conductor no.18 AWG stranded wire leads,

80°C, 300V, PVC jacket.
! Response Time: 8 milliseconds

AccuTrak 4000 ®
6.42
NEMA 4, 4x, 7, 9 2.34 DIA 163
59 5.67
Class I, Groups C, D 144
COLOR CODED
"BEACON POSITION
Class II, Groups E, F, G, INDICATOR"
2.94
Divisions 1 & 2 75
OPEN 6.13
BEACON
156
OPEN
OPEN
2.25
1.12 57
28 5.41
ENCLOSURE 137
Conduit Entries 2 - 3/4” NPT 1.75
44
Terminal Strip 12 contacts standard
.72
18
.25 .62 OPTIONAL
.250 +.000 16 SOLENOID
MATERIALS OF CONSTRUCTION .56 6
14 6.35 -.002 .375 DIA
Housing Die Cast Aluminum FLAT 9.52
SIDE VIEW
Cover Die Cast Aluminum TOP VIEW
1/2 NPT
Shaft Stainless Steel 2.28
58
Fasteners Stainless Steel 5/16 - 18 UNC TAP
.44 DP, 4 PLC'S
Beacon Copolyester .84
21
.350
1.30 8.89
4.00 33
APPROVALS / CERTIFICATION 102
2.25 SQU
UL (Underwriters Laboratories, Inc.) 57
.156 +.000 .157
-.001 FLAT
3.96 3.98
CSA (Canadian Standards Association)
.375 DIA
1.12 9.53
28 .191
DIA
4.85
3/4 NPT
ORDERING GUIDE
ENCLOSURE BEACONTM 3-WAY BEACONTM SOLENOID
90° Rotation
STANDARD ASCO
AccuTrak (Black & Yellow) OPEN
To Be Specified
BY By Customer
4040 OPEN
B1
Aluminum
2-SPDT 90° Rotation
ANSI YELLOW
GO® Switches (Inherently Hazardous)
OPEN
AY B3

(Liquid-Low Hazard)
AG OPEN
B5
Eliminator
180° Rotation
4080 OPEN
ANSI BLUE
Aluminum (Gas-Low Hazard) OPEN
2-SPDT AB B7
GO® Switches
(Fire Quenching)
OPEN
AR
B9

AccuTrak 5000 ®
Intrinsically Safe
A Universal Standard wide range of sensors, including
for Intrinsically Safe the advanced KriteriumTM. The
Position Monitoring Kriterium dual proximity sensor,
Westlock Controls, through a a joint design effort between
technical alliance with the world’s Pepperl+ Fuchs and Westlock
premier sensor manufacturer, meets all requirements of the
Pepperl+Fuchs, has jointly DIN19234 (NAMUR) standard and
engineered an Intrinsically Safe carries approval certifications from
position monitor that incorporates PTB, CENELEC, FM and CSA.
into a single unit the primary design In addition, the AccuTrak 5000
features of both companies. By is also available with Magnum
combining field proven components, proximity sensors and mechanical
cost-effective design elements, Micro Switches for Intrinsically Safe
international approval agency “simple apparatus” applications.
certifications and adherence to
NAMUR specifications, Westlock
and Pepperl + Fuchs have created
an Intrinsically Safe position
monitor engineered to become
Valve Position Monitor for an industry standard.
Intrinsically Safe Applications.* The new AccuTrak 5000 is a highly
corrosion resistant FM/CSA
approved valve position monitor
having the capability to house a
Standard
P+F Kriterium 2000
Sensor Proximity Type (Solid State), Intrinsically Safe, PTB, FM, CSA, CE
Options
Sensing Range 3mm
Electrical Version D.C. Voltage 2 wire in accordance
with DIN19234 (NAMUR)
Hysteresis Approx 5%
Switching Frequency 1.5 KHz
Nominal Voltage 8 VDC
Input Voltage Range 5-25 VDC
Output/Current Consumption Cam Trigger Present: ≤1mA
Cam Trigger Absent: ≥3mA (15mA max.)
Operating Temp. -25°C to +100°C
MAGNUM® Proximity Sensors w/ Low Power Contacts

UL, CSA “Simple Apparatus”, Hermetically Sealed
SPST or SPDT, Rhodium Contacts
Voltage 24 VDC Nominal
Nominal Contact Resistance ≤ .10 ohm
*Westlock 5000 Series valve Operating Current Range 0.5mA to 1A
position monitors are FM and Power Range 10mW to 25W
CSA approved General Purpose Temperature Range -40°F to +185°F
enclosures. For use in
Intrinsically Safe applications, the Micro-Switch V3 w/ Gold Plated Contacts
Accutrak 5000 must be used in UL, CSA “Simple Apparatus”, SPDT
conjunction with an approved VDC Contact Rating
Intrinsically Safe barrier. 12 100 mA Resistive
24 100 mA Resistive

AccuTrak 5000 ®
AREA CLASSIFICATIONS 5044 & 5046
NEMA 4, 4x 2.34 DIA
59 1.13 5/16-18 UNC TAP x
Class I, Groups A, B, C, D 28.5 .44 DP, 4 PLC'S
Class II, Groups E, F, G, 2.94

75
Divisions 1 & 2 OPEN
6.59
1/2" NPT S/S 167 5.25 2.25 SQU
2 PLC'S
133 57
2.65
ENCLOSURE 67
.835 / 21 1.13
Conduit Entries 2 - 1/2” NPT 28.5

.375 DIA
16 contact available .25 9.52
1.00
25 5.12
6.35 .44 130
.250 +.000 11
5044 & 5046 6.35 -.002
FLAT
.56
14
MATERIALS OF CONSTRUCTION SIDE VIEW BOTTOM VIEW
Housing/Cover Engineered Resin
Shaft Stainless Steel 5004
2.34 DIA
Screws Stainless Steel 59 5/16-18 UNC TAP X
.44 DP, 4 PLC'S
Beacon Copolyester
OPEN
5004 2.94
75
MATERIALS OF CONSTRUCTION 1/2" NPT
Housing/Cover Die Cast Aluminum 5.12 2.25 SQ.
130 57
Shaft Stainless Steel 2.12 .41
54 .66/17
Screws Stainless Steel 10
Beacon Copolyester 1.00

25
.375 DIA
.56 .250 +.000 9.52 5.15
APPROVALS / CERTIFICATION 14 6.35 -.002 2.25 SQU 131
.25 FLAT
6 57
FM (Factory Mutual Research) SIDE VIEW BOTTOM VIEW
CSA (Canadian Standards Association)
ORDERING GUIDE
ENCLOSURE BEACONTM 3-WAY BEACONTM SENSORS TRANSMITTERS SOLENOID
90° Rotation
STANDARD
5044 (Black & Yellow) MAGNUM
Current Output To Be
Engineered Resin
OPEN
OPEN
4-20 mA Specified
BY B1 (SPDT) By
NEMA 4, 4X CS
M12 Customer
90° Rotation
ANSI YELLOW
(Inherently Hazardous) KRITERIUM
OPEN
AY B3 M11
5046 90° Rotation
Engineered Resin
OPEN
ANSI GREEN MAGNUM
with Latch cover (Liquid-Low Hazard) (SPST)
NEMA 4, 4X AG OPEN
B5 M10
180° Rotation Mech. (SPST)

ANSI BLUE w/ Gold Plated
(Gas-Low Hazard)
Contacts
5004
OPEN
AB B7 M9
Aluminum OPEN
NEMA 4, 4X 180° Rotation

ANSI RED
(Fire Quenching)
OPEN
AR B9
For Eliminator configuration on 5000 series enclosures, prefix part numbers with the letter “E”
NOTE: The 5000 series may be ulitized with any I.S certified solenoid valve.
Terminator 7000 ®
All Classes & Groups

Westlock units are available (less eliminating costly field labor and
switches) as central termination conduit runs. If at a later date,
junctions with NEMA 4 or switches for remote monitoring
Explosionproof UL listed housings, of valve position are to be added,
having variations of conduit all that will be necessary is to
entries, local valve position add a pre-wired switch module
indication and pre-wired solenoid which will easily adapt to the
valves. All electrical connections existing enclosure.
may be terminated at one point
MATERIALS OF CONSTRUCTION AREA CLASSIFICATIONS

Housing Die Cast Aluminum NEMA 4, 4x, 7, 9, Class I,
Cover Die Cast Aluminum Groups C, D, Class II,
Groups E, F, G, Div. 1 & 2
Shaft Stainless Steel
Fasteners Stainless Steel
Junction housings
(less switches)
2.34 DIA 1/2 NPT
59 5/16 - 18 UNC TAP
.44 DP, 4 PLC'S
2.94 .84
75 21
OPEN
4.00
102
1.12
28 6.13
156
.95
24 1.75
44
.72
18
2.25
.25 .62 57
.250 +.000 6 16 3/4 NPT SQU
.56 6.35 -.002
14 .375 DIA
FLAT 6.42
9.52
163
SIDE VIEW
BOTTOM VIEW
ORDERING GUIDE
ENCLOSURE BEACONTM 3-WAY BEACONTM

90° Rotation
STANDARD
7000 (Black & Yellow) OPEN
OPEN BY B1
90° Rotation
ANSI YELLOW
OPEN
AY B3
Aluminum
NEMA 4 4x, 7, 9 ANSI GREEN 90° Rotation
Class I, Groups C & D (Liquid-Low Hazard)
Class II, Groups E, F, G AG OPEN
Divisions 1 & 2 B5
180° Rotation
ANSI BLUE
AB B7

(Fire Quenching)
OPEN
AR B9

BULLETIN NO. AR-19.00 without notice, and is not responsible for errors and omissions.
Multiple Conduit Entry Options

8020 NEMA 4, 4x Enclosure: Two 1/2” NPT entries*
8030 NEMA 4, 4x Enclosure: Three 1/2” NPT entries*
8040 NEMA 4, 4x, 7 & 9 Enclosures: Three 3/4” NPT entries*
8060 NEMA 4, 4x, 7 & 9 Enclosures: Four 3/4” NPT entries*
Specify number of terminal points: up to 16 points available
All Explosionproof units meet Class I, Groups C & D, Class II,
Groups E, F & G, Division 1 & 2. If proximity switches are
utilized, all explosionproof units will additionally meet Groups A & B
Division 2 only.
8020/8030 2.34 DIA
59 5/16-18 UNC TAP X
.44 DP, 4 PLC'S
1/2" NPT
(8020)
OPEN
2.94
75
5.12
Multiple Conduit Entry 1/2" NPT
2.25 SQ.
130
1/2" NPT
Enclosures 2.12
54 .66/17
.41
(8030) 57
10
1.00
25
1/2" NPT
.375 DIA (8020 & 8030)
.56 .250 +.000 9.52 5.15
14 6.35 -.002 131
.25 2.25 SQU
FLAT
6 57
2.34 DIA
8040 59
5/16 - 18 UNC TAP
.44 DP, 4 PLC'S
2.94
75
OPEN
4.00
102
3/4" NPT 1.12
3 PLC'S
28
.95
24 1.75
44
1.12
.25 .62 28
.72 .250 +.000 6 16 2.25
18 .56 6.35 -.002 .375 DIA 57
14 FLAT 9.52 SQU
2.34 DIA
8060 59
5/16 - 18 UNC TAP
.44 DP, 4 PLC'S
2.94
75
OPEN
4.00
102
3/4" NPT 1.12
4 PLC'S
28
.95
24 1.75
44
1.12
.25 .62 28
.72 .250 +.000 6 16 2.25
18 .56 6.35 -.002 .375 DIA 57
14 FLAT 9.52 SQU
ORDERING GUIDE: Order standard units as required (i.e.

2004, 2007X, 9479 etc.) and request special designation as
above for multiple conduit entry enclosures.
*Consult factory for Eliminator configurations and/or alternate
conduit entry sizes.

BULLETIN NO. AR-20.00 without notice, and is not responsible for errors and omissions.
AccuTrak® 9000
By applying the economic advantages warranted to perform as specified
offered by the National Electrical for a full five years. This warranty
Code, and by utilization of hermet- reflects our complete confidence
ically sealed high-current Magnum in the capabilities of our product.
sensors, the AccuTrak 9000
merges technology with economy. Corrosion Resistance
Cost saving benefits are realized The highly corrosion-resistant
by the consolidation of components tungsten contacts are hermetically
and the complete elimination of sealed in an inert atmosphere to
hazardous location seal fittings, protect them from dust, oxidation
wiring, conduit and their associated or external corrosion. The entire
labor costs. sealed unit is then encapsulated in
a plastic coating to cushion the
Magnum® sensor in case of shock or vibration.
The Magnum proximity sensor After encapsulation, the sensor is
was designed in response to our encased in a flame-retardant high-
customers needs. The main impact thermoplastic enclosure and
requirement for any product in a then re-encapsulated in a premium
MAGNUM ®
process plant is reliability. That is grade polymer impervious to mois-

High-current Hermetically Sealed why the Magnum sensor is ture, chemicals and solvents.
Proximity Sensors.
Valox® Housing
Tungsten Contacts
Hermetic Seal (Glass)
3 Conductor PVC Insul.
Acid/Alkali Resistant
Ultrasonic Weld
Epoxy Resin

AccuTrak® 9000
Technical Specifications
COMPARATIVE COST ANALYSIS
Merging Technology with Economy
UL/CSA Listed Valve Position Monitors for NEMA 4, 4X, 7, 9; Class 1, Groups C, D, Class II,
High Current Groups E, F & G, Div. 1 & 2
Switching CONVENTIONAL METHOD WESTLOCK

Capacity
ROTARY
VALVE
The Magnum sensor was developed MECHANICAL PROXIMITY MAGNUM®

specifically for valve monitoring SWITCHES SWITCHES SENSORS
applications. The Form C, SPDT 2 switches w/ bracketry $150 $358 $338
contacts are manufactured from solid solenoid $100 $100 $100
hunks of pure tungsten. Since tungsten junction box $50 $50 N/R*
has the highest melting point of all seal fittings $40 $80 N/R*
metals plus excellent electrical wire, conduit $20 $30 N/R*
conductivity characteristics, the labor $170 $270 N/R*
Magnum proximity sensor is capable TOTAL COST $530 $888 $438
of handling 3 amps (switching) at 120 TOTAL COST (250 Valves) $132,500 $222,000 $109,500
VAC and 2 amps (switching) at 24
VDC. The sensor is UL listed and
CONVENTIONAL METHOD WESTLOCK
CSA recognized.
Field Reliability LINEAR

The industrial environment requires
products that function reliably and
CONTROL
safely. By evaluating customer's VALVE
needs, conducting field tests to
confirm that evaluation and then
working with design engineers to
MECHANICAL PROXIMITY MAGNUM®
provide innovative and cost-effective
SWITCHES SWITCHES SENSORS
solutions to those needs, the
Magnum proximity sensor was 2 switches w/ bracketry $550 $630 $480
conceived. Borrowing from the solenoid $100 $100 $100
junction box $50 $50 N/R*
technology utilized in every
seal fittings $40 $80 N/R*
pacemaker in the world, sensors
wire, conduit $20 $30 N/R*
that monitor the flaps on jumbo labor $170 $270 N/R*
jets and the high-current switching
TOTAL COST $830 $1160 $580
capability required for large Halogen
underwater flashlights, the Magnum TOTAL COST (250 Valves) $207,500 $290,000 $145,000
sensor was brought into the *Not Required
industrial marketplace. Solenoid: Asco 8320A90
Comparative costs were based upon list prices from major manufacturers.
NATIONAL ELECTRICAL CODE (1987):

Article 501-5(a) & (b). Conduit Seals, Class I, Div. 1 & 2
In each conduit run entering an enclosure for switches which may produce arcs, seals shall be
placed no more than 18 inches from such enclosures.
Exception: Conduit runs 1 1/2 inches and smaller entering an explosion-proof enclosure for
switches need not be sealed if the current-interrupting contacts are enclosed within a chamber
hermetically sealed against the entrance of gases or vapors.
NOTE: Note: For conformance to UL and CSA requirements, all conduit runs in Class I, Division 1
hazardous locations must have a sealing fitting connected within 18 inches of the enclosure.
AccuTrak® 9000
Technical Specifications
Area Classifications
9044 - NEMA 4, 4x
9358 - NEMA 4, 4x
9468 - NEMA 4, 4X Nonincendive

Class I, Groups A, B, C, D
Class II, Groups F, G, Division 2 only
FM, CSA
9479 - NEMA 4, 4X, 7, 9

Class I, Groups C, D
Class II, Groups E, F, G, Division 1 & 2
Class I Groups A, B, Division 2
FM, UL, CSA
Magnum® XT-90 Technical Data

Hermetically Sealed Contact Arrangement SPDT, Form C (Normally Open)
Proximity Sensor Contacts Pure Tungsten
Operating Time 3.0 m Sec.
Initial Contact Resistance .50 ohms (Max)
Seal Hermetic
Housing (Flame Retardant) High Impact Valox®
Approvals UL, CSA
Temperature Range -40°F to +185°F
Operational Life 600,000 Cycles (full rated load)
Repeatability .125 mm.
Warranty 5 Years
Protection Class IP 67
Electrical Rating
Contact Arrangement SPDT Form C (Normally Open)
3 amps/120 VAC, 1.5 amps/240 VAC
2 amps/24 VDC
Wire: 3 Conductor 22AWG
0-100% Position Resistive Output Signal

Transmission Standard Output Signal 1000 ohms
Power Rating at 70°C 1 watt

Standard Output Signal 4-20 mADC, 2 wire
AccuTrak 9000 ®
9358 ENCLOSURE 9358 & 9044
Enclosure Zytel® Engineered Resin For dimensions of 9358 enclosure see page A-13 1000 Series
Clear Cover optional For dimensions of 9044 enclosure see page A-17 2004 Series
Conduit Entries 2 -1/2”
2.34 DIA
9468 59 2.25 SQU 5/16-18 UNC TAP x
.44 DP, 4 PLC’S
Terminal Strip 8 point standard 57
12 points optional 2.94

75
9044 ENCLOSURE 1/2" NPT S/S
2 PLC’S OPEN
6.59
Enclosure Die Cast Aluminum 167 5.12
130
2.65
Conduit Entries 2 -1/2”, optional 3-1/2” 67
.835 / 21
Terminal Strip 8 point standard
12 points optional
.375 1.00 5.25
.25
9468 ENCLOSURE 6.35
9.52
.44
25 133
.250 +.000 11
Enclosure Zytel Engineered Resin
®
6.35 -.002 .56
FLAT 14
Clear Cover optional SIDE VIEW BOTTOM VIEW
Conduit Entries 2 -1/2” optional 3-3/4” 9479 2.34 DIA 6.42

59 163
Terminal Strip 8 point standard 5/16 - 18 UNC TAP
.44 DP, 4 PLC'S
16 points optional 2.94
3/4" NPT 75
Sensors up to 4 2 PLC'S OPEN
4.00
9479 ENCLOSURE 1.12 102
28 6.13
Enclosure Die Cast Aluminum .95
24 1.75
156
44
Conduit Entries 2 -3/4” optional 4-3/4”
.72
18
Terminal Strip 8 point standard .62
.25
16 points optional .250 +.000 6 16 2.25
.56 6.35 -.002 .375 DIA 57
14 FLAT 9.52 SQU
Sensors up to 4 SIDE VIEW BOTTOM VIEW
SERIES II (Magnum Sensors) BEACONTM 3-WAY BEACONTM TRANSMITTER SOLENOID
90° Rotation Resistive

9358 OPEN STANDARD Output: To Be
Engineered Resin (Black & Yellow) OPEN
1000 ohms Specified
NEMA 4, 4X BY B1 RS By Customer
CSA (Nema 4, 4x
General Purpose)
90° Rotation
9044 OPEN
ANSI YELLOW
Aluminum OPEN Current
AY B3 Output:
NEMA 4, 4X
CSA 4-20 mA
CS
9468 (Liquid-Low Hazard)
Engineered Resin AG OPEN
Spectrum:
OPEN B5 4-20 mA
NEMA 4, 4X
Haz. Loc. Nonincendive DT
Class I, Groups A, B, C, D (9479 only)
Class II, Groups F, G 180° Rotation
ANSI BLUE
Division 2 Only, FM, CSA (Gas-Low Hazard) OPEN
AB B7
9479
Aluminum OPEN
Haz. Loc. NEMA 4, 4X, 7, 9 180° Rotation

Class I, Groups C, D ANSI RED
Class II, Groups E, F, G (Fire Quenching)
OPEN
Division 1 & 2 AR B9
Class I, Grps. A, B, Div. 2, FM, UL, CSA
For Eliminator configuration on 9479 and 9468 enclosures, prefix part numbers with the letter (E).
For flat cover (no Beacon) suffix part number with the letter (F). Example: 9044F
AccuTrak® RS & CS
Position Transmitters
Westlock transmitter options
combine local visual display with
remote electronic signaling
for continuous flow device status.
Point-to-point limit switch signaling
is integrated with on-site visual
monitoring and full range analog
position transmission in one
compact NEMA 4 or explosionproof
enclosure. RS Transmitter
RS: A 1000 ohm or 10,000
User Design Flexibility
ohm analog resistive output pro-
portional to valve position. The Westlock Dual Display Monitor
allows a user the flexibility to
CS: A 4-20 mA analog current design a valve monitoring system
output proportional to valve posi- around processing requirements
0-100% tion. The CS current transmitter as the need for additional informa-
features the latest technology in tion is required. The Full Range
Valve Position Transmitters solid state transmitter design AccuTrak offers design and
and operates with one of the lowest operating personnel the following
operating voltages in the industry distinct advantages.
(5 VDC) with a maximum load
! 0-100% readout of valve travel
resistance of 1650 ohms at 38
is continuously monitored by an
volts DC.
analog output signal. By combining
an analog current output signal
with two limit switches, the
AccuTrak now offers complete
travel range display, accuracy and
speed of response. Additionally, a
1000 ohm resistive analog output,
proportional to valve position, can
be provided for continuous remote
monitoring, trend analysis, or
computer interface.
CS Transmitter
! Limit switches for positive end
position monitoring of valve travel.
! Local mechanical display of valve
position throughout the full range
of travel.
The RS and CS options monitor

valves throughout a 0-100%
range. At full open or closed,
switches will confirm end posi-
tion limits.

AccuTrak® RS & CS
Position Transmitters
RS POSITION TRANSMITTER (RESISTIVE)
Standard Output Signal 1000 ohms
OPEN Power Rating At 70* C 1 watt
DIGITAL ANALOG ANALOG Rotational Life (no load) 100,000 cycles
SIGNAL RESISTIVE CURRENT
SIGNAL SIGNAL
CS POSITION TRANSMITTER (CURRENT)

Power Supply Range: 5 volts DC to 38 volts DC
4-20 mA Transmitter
Operating Temperature Range: -24°C to 85°C
! Precision analog position
transmitter. Recommended Power Supply: 24 volts DC
! Operates with any voltage from Output Signal Range: 4 to 20 milliamperes DC

5 to 38 volts DC. Load Impedance: 0 to 950 ohms at 24 volts DC
! Polarity Independent. Output Current Limit: 55 milliamperes DC
! Transient protected. Ambient Temperature: For a 100°C change in ambient temperature. The
maximum zero shift is plus or minus .3%, and the
! Easy set up, non-interactive
maximum span shift is plus or minus .4% of span.
adjustment.
Maximum Rotation: 95°
! CW and CCW rotation easily
accommodated. Minimum Rotation: 45°
! Accommodates long cable Linearity: Plus or minus 1.0%

runs and multiple receivers. Hysteresis: .55% of full scale
! Available with proximity Repeatability: Plus or minus .3% of full scale
sensors or mechanical switches.
Power Supply: Output signal changes .018% when the supply voltage
is varied between 5 and 38 volts DC.
Maximum Power Supply Voltage - 5VDC

Load
Resistance
= 20 mA
1800 ORDERING GUIDE
Maximum Load Resistance (ohms)
On-Site Graphic Display Order standard units as required

1500
and request Transmitter Option by
0P E N part number.
1200
OP E N
RS Resistive Output Signal
900 CS Current Output Signal
600
Every AccuTrak is equipped with a
Beacon High Visibility Position OPERATING
300
Monitor. Valve position is recog- RANGE
nizable from distances
0
up to 150 feet. 0 10 20 30 40 50 60
Power Supply Voltage (VDC)

Spectrum DT ®
Digital Position Transmitter

Westlock has merged absolute
encoder sensing technology with
loop-powered analog transmission
to create the Spectrum DTTM
full-range position monitor. The
18 0
communication mode continues to
CO
NT
U
be the standard 4-20 mA analog S
/9
0°
signal while actual sensing is
achieved by a true digital sensor.
Loop-Powered
Key Performance Benefits 4-20 mA Transmission
! Reference accuracy is three The 4-20 mA analog signal, which
times that of traditional has long been a useful method of
potentiometric analog sensors. interfacing sensors to remote
computers, is the main standard
Full-Range Position Transmitter ! Shifts due to environmental
for data transmission of the
effects such as temperature are
with Digital Sensing improved by a factor of three or
Spectrum DT.
more compared with traditional The Spectrum DT Position
analog sensors. Transmitter derives its operating
! Greater repeatability and power from the 4-20mA loop itself,
accuracy that digital control with no need for an external power
systems brought to the control connection. This is a high-level
room have now been extended into signal not easily affected by outside
process measurement in the field. noise. In addition to the advantages
of standardization, reduced field
True Digital Position Sensing wiring costs and immunity from
An absolute encoder is a position most electrical noise, the 4-20 mA
verification device which provides transmitter offers these benefits:
position information for each shaft ! Any number of signal receivers
location. The digital code is unique
Power Supply Requirements can be series-connected into the
to each location. In absolute
signal circuit without upsetting
1250 encoders, there are several
calibration.
Vps-10v concentric tracks, each with an
R L MAX =
20mA independent light source. As light ! Multiple transmitters may share
1000 passes through a slot, a high state
Maximum Load Resistance R L
the same power supply.

called "true 1" is created. When
750 light does not pass, a low state ! A 4-20mA signal is a "live zero"
known as "false O" is created. signal, which distinguishes a
Shaft position is identified by the process condition (4mA) from an
500
pattern of 1’s and 0’s. open circuit condition (OmA).
! No position loss on power down.
250 OPERATING
REGION
! Operates in electrically noisy
0
environments.
10 20 30 40 50 60
Power Supply Voltage, Vps (volts)

Spectrum DT ®
Digital Position Transmitter

Operating Description 2.34 DIA
59
The shaft encoder is an 8 bit device, COLOR CODED
"BEACON POSITION 2.28
utilizing gray code parallel outputs. INDICATOR" 58 5/16 - 18 UNC TAP
2.94 .44 DP, 4 PLC'S
Gray to binary conversion takes place OPEN
75
before further signal processing. Data

corresponding to shaft position is 3/4" NPT
3.25
latched, and fed to a high quality 2 PLC'S
82
6.13
156
2.25 SQU
digital to analog converter, with tim- 57
ing synchronized to encoder LED exci- .95
24 1.75
tation. A precision, low drift voltage 44 1.12
28.5
reference is utilized for the D/A con- .72
18
vertor DC source, as it is for the .25 .62
.250 +.000 16 6.42
scaling and live zero circuitry which 6.35 -.002 6
.375 DIA 163
.56 FLAT 9.52
follows. Voltage to current conversion 14 SIDE VIEW BOTTOM VIEW
develops the true current sink output
characteristic provided by the trans- TECHNICAL SPECIFICATIONS
mitter. Current sampling and feed- Transmitter type: Angular position, intended primarily for control valve applications,
back assure that a current which is damper applications, and similar uses.
truly representative of shaft position Output: 4 to 20 milliamperes (2 wire), proportional to position. Position range is
is generated. 90° (reversible) corresponding to nominal output current range.
Operating principle: Absolute shaft encoder, non-contacting.
The internal power supply is derived
Electrical overrange capability: 19° nominal at each° end of 90° span. For travel below range bottom,
in total from the 4 to 20 mA signal output current will limit at minimum of approximately 3.2 mA.
loop. Stored energy from that power
Mechanical overrange capability: Infinite (shaft may be continuously rotated).
supply is delivered to the encoder
End of range wraparound: Provided 180° away from range midpoint.
LEDs for excitation on a pulsed basis
for a period of several milliseconds Terminal voltage req. 10 to 32 volts DC. Reverse polarity protected.
approximately once every 20 millisec- Temperature range: -29°C to +82°C. Sunshade available for use when needed.
onds. In this manner, LED current Temperature effect: Less than 0.01%°C referred to full scale.
excitation requirements in excess of Humidity range: 10% to 90%, non-condensing.
100 mA can readily be met despite Terminal voltage effect: Less than 0.1%, from 10 to 32 volts.
the con-straints imposed by 2 wire
Linearity: Within one encoder count increment.
current loop operation. Operation of
Output update rate: Once per second.
the data latch and D/A convertor,
as mentioned above, is synchronized Startup stabilization time: 6 seconds, nominal.
to LED excitation. Resolution 0.5° 180 counts in 90°
ORDERING GUIDE
AREA CLASSIFICATIONS ENCLOSURE BEACONTM 3-WAY BEACONTM SOLENOID
NEMA 4, 4x, 7, 9 90° Rotation
STANDARD
AccuTrak (Black & Yellow) To Be Specified
Class I, Groups C, D DT Transmitter
OPEN
BY B1 By Customer
Class II, Groups E, F, G,
ANSI YELLOW 90° Rotation
Divisions 1 & 2 (Inherently Hazardous)
OPEN
OPEN AY B3
90° Rotation
ENCLOSURE ANSI GREEN
(Liquid-Low Hazard)
Conduit Entries 2 - 3/4” NPT OPEN
AG B5
16 contact available 180° Rotation
ANSI BLUE
AB B7
APPROVALS / CERTIFICATION 180° Rotation
ANSI RED
UL (Underwriters Laboratories, Inc.) (Fire Quenching) OPEN
CSA (Canadian Standards Association) AR B9

EPIC 420R ®
Non-Contact Position Transmitter

The EPIC® non-contact position Low current operation of the
transmitter represents a significant sensor is enabled through the use
departure from previous attempts of new materials, which allows
to reliably measure the position continuous operation rather than
of rotary control valves. As opposed discrete sampling. Continuous
to conventional devices, couplers operation permits high speed
are not utilized. A magnetic updating of the output current
proximity module, attached to the making it suitable for use in fast
actuator output shaft is the only closed loop systems.
"moving" part in the transmitter.
The inherent reliability of the
Sensing is performed totally by
transmitter permits use of
non-contacting means, based upon
advanced control strategies,
characterization of flux strength
where knowledge of valve position
as a function of axial position.
can be used in predictive and
A state-of-the-art solid-state sensor other algorithms.
Non-Contact Position is employed whose output is a
function of both magnetic flux
Monitoring for Rotary Valves density and excitation voltage.
Power Supply Requirements TECHNICAL SPECIFICATIONS

1200
Conduit Entries 3/4" NPT
1025
Output 4 to 20 mA proportional to angle
1000
LOOP RESISTANCE CAPABILITY (OHMS)
Terminal Voltage Req. 7 to 35 volts
800 Linearity ± 1%
Span Adjustment 60 to 120 degrees
600 Zero Adjustment 30% of calibration span
Resolution Infinite
400
Hysteresis Negligible
Temperature Range -20°F to 185°F
OPERATING
200
RANGE Temperature Effect .03% per °F
Humidity 10% to 90% non-condensing
0
0 10 20 30 40 50 Voltage Effect Less than .05%
14.5 V 35 V Reverse Polarity Protected
MAXIMUM SUPPLY VOLTAGE Mounting Attitude Any Position
Startup Stabilization .5 seconds

EPIC 420R ®
Non-Contact Position Transmitter

OPTIONAL
NEMA 4, 4x, 7, 9 SOLENOID
Class I, Groups B, C, D
Class II, Groups E, F, G, Divisions 1 & 2 4.25
108
Class I, Group A, Division 2
4 HOLES
MATERIALS OF CONSTRUCTION 1/4"-20 x 3/8"
ON 3.36 SQ.
Housing Cast Aluminum 3/4" NPT
Cover Cast Aluminum 4.25
108
APPROVALS / CERTIFICATION
UL (Underwriters Laboratories, Inc.)
1.65
CSA (Canadian Standards Association) 42
3.62
92
.50/12.5
1.76 COUPLER
45 ENGAGEMENT
1.13
29
SQU
3.75
95
DIA
ORDERING GUIDE
EPIC® SOLENOID
420R To Be Specified
Aluminum: By Customer
Class I, Groups B, C & D
Class II, Groups E, F & G,
Divisions 1 & 2
Class I, Group A,
Division 2


Accutrak: Position Monitoring For Rotary Valves

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WESTLOCK Valve Monitoring and Control Products Home

" AccuTrak Design Features

" Beacon Visual Position Monitor

" Series 1000 General Purpose

" Series 1200 General Purpose

" Series 2000 General Purpose/Explosionproof

" Series 2200 General Purpose/Explosionproof

" Series 360 Explosionproof

" Series 3000 Explosionproof

" Series 4000 Explosionproof

" Series 5000 Intrinsically Safe

" Series 7000 All Classes & Groups

" Series 8000 Multiple Conduit Entry Options

" Series 9000 All Classes & Groups

" Position Transmitters

" Digital Position Transmitter

" EPIC Non-Contact Position Transmitter

Explosionproof Nonincendive Intrinsically Safe

Visual Position Monitor

3-WAY FLOW PATH MONITOR

CHEMICAL RESISTANCE @ 23° C

BULLETIN NO. AR-10.00

Flow Path Monitor

ORDERING GUIDE DIMENSIONS (mm/inches)

BEACONTM 3-WAY BEACONTM

ANSI RED 180° Rotation

Westlock reserves the right to change product designs and specifications

Prewired Terminal Block

BULLETIN NO. AR-11.00

An impact and corrosion resistant valve

exact valve position from any quadrant .94 / 24

Cams, secured by set screws, 4.00 2.25

2 SPDT mechanical switches BY B1

Westlock reserves the right to change product designs and specifications

Standard Micro-Switch V3 (Mechanical)

BULLETIN NO. AR-12.00

An easy access slide-out terminal .375 DIA

AREA CLASSIFICATIONS MATERIALS OF CONSTRUCTION

ENCLOSURE NAMUR BRACKETS

Westlock reserves the right to change product designs and specifications

0-100% Resistive Output Signal

Current Output Signal

BULLETIN NO. AR-13.00

DIMENSIONS (inches /mm)

Class I, Groups C, D OPEN

Divisions 1 & 2 1/2" NPT

Conduit NEMA 4: (1) 1/2” NPT 1.00

Fasteners Stainless Steel 1.12

Class I, Grps. C & D B5

Standard Hermetically Sealed Proximity Sensor

0-100% Resistive Output Signal

Current Output Signal

BULLETIN NO. A-14.00

DIMENSIONS (inches /mm)

Class I, Groups C, D OPEN

Conduit NEMA 4: (1) 1/2” NPT 1.00

Coating Polyurethane 2.94

APPROVALS / CERTIFICATION .72

ENCLOSURE BEACONTM 3-WAY BEACONTM TRANSMITTERS

Class II, Grps. E, F & G B5

(cannot accept beacon) AR B9

Westlock reserves the right to change product designs and specifications

duty construction of the unit's