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https://doi.org/10.1007/s11356-018-2431-2
Abstract
The use of ultraviolet light in photoreactors for wastewater treatment has become popular as an alternative of known chemical
oxidative substances. UV LED light represents cheaper, robust, and versatile alternative to traditional UV lamps. In this study, it
was designed and evaluated a photoreactor with an approach of chemical fluid dynamics (CFD) and experimental validation. The
evaluation consisted of (1) CFD velocity profile analysis, (2) characterization of the average light distribution with potassium
ferrioxalate actinometry, (3) degradation of a typical recalcitrant metallic cyanocomplex Fe(CN)63−, and (4) scavenger effect
analysis in the photodegradation using potassium persulfate. Actinometrical essay concluded that the system was able to receive
1.93 μE/s. The reactor operated under turbulent regime and best result for Fe(CN)63− degradation was obtained at 4 h of
operation, using 5-W UV-A LEDs, with pH ~ 7 and 10 mM de S2O82−. Baffled photoreactor demonstrated to be useful for this
type of illumination and wastewater treatment.
Light-emitting diodes (LED) are a less-consuming type of CPU 3 GHz and 8 GB RAM. First, it was analyzed the veloc-
lamps that can address different photoreactor configuration to ity distribution into the photoreactor with and without baffles.
solve the problem of high electric energy consumption by arti- Then, it was used the Helmolthz light profile to estimate the
ficial illumination (Izadifard et al. 2013). Also, this has been radiant field into the reactor and so the spacemen of the baffles
used as an alternative to traditional Hg and Xe lamps for waste- (Vaiano et al. 2015b). After that, a chemical actinometry using
water treatment with satisfactory results (Yeh et al. 2014). This potassium ferrioxalate was done to estimate the fluency of
type of light source has several advantages such as selective photons to the fluid (Kuhn et al. 2004; Union et al. 2005).
wavelength application, more robust and long-lasting usability Therefore, a typical evaluation of a photoreactor was done:
of about 100 times more than traditional lamps (10.000 h of (1) catalyst load, (2) initial concentration, (3) addition of
life-time), low release of heat, and stable linearity for irradia- S2O82− as electron scavenger, (4) apparent kinetics for the
tion-current, and it can be operated with pulsed illumination (Jo photoreactor, and (5) comparison of the photocatalytic process
and Tayade 2014). These characteristics make possible to de- capacity of treatment for the iron-cyanide complex with other
sign several types of photoreactors different to traditional CPC, studies.
flat-plate or annular photoreactor, due to the manipulation of the
light source position, and then wide geometries can be applied. Chemicals and equipment
Novel photoreactors using UV LED had been developed
for degradation of phenol (Jamali et al. 2013; Levchuk et al. It was used potassium hexacyanoferrate K3Fe(CN)6 (CAS
2015), for drinking water purification (Izadifard et al. 2013), 13746-66-2, Panreac AppliChem) as the major cyanocomplex
dye degradation such as methylene blue, red 23, and methyl present in mining wastewater. As a catalyst, it was used
orange (Dai et al. 2014; Tokode et al. 2014a, b; Jo and Tayade suspended TiO2 P25 Aeroxide CAS 13463-67-7. A UV-Vis
2014; Rasoulifard et al. 2015); for agriculture antibiotics deg- Spectrophotometer Vasco V-730 was used to follow the
radation (Malkhasian et al. 2014); and for pesticides degrada- Fe(CN)63− at 302.3 nm (Arellano and Martínez 2010). The
tion (Hossaini et al. 2014). Other applications had been on the photoreactor was adapted from a quartz cuvette with
enhancement of the metal removal such as chromium (Liu et 102.5 × 45 × 12.5 mm (typical 100-mm UV-vis path length
al. 2014), and for bacteria disinfection like Escherichia coli cuvette) and with all the sides transparent. Baffles were done
(Jenny et al. 2014; Marugán et al. 2015). in acrylic (35 mm × 10 mm), and three 5-W UV LED were
The chemical fluid dynamics (CFD) is a tool that can be used for one side of the cuvette powered in parallel at 4.5 V-
used for designing reactors and has a high flexibility and DC, and 1 A. No variation in the LED power was done in the
breadth of applications. The advantages of CFD include the experiments.
ability to visualize several species, velocities profiles, vortices,
and other time-dependent variables at any point of the volume Operation conditions
(Bennett and Wiggins 2003). The CFD modeling had been
applied for tubular photoreactor with different light source All solutions were prepared under normal temperature and
positions inside the reactive volume (Mohajerani et al. pressure with deionized water II. Air was bubbled to the
2012), to study the photocatalytic degradation of acetone photoreactor at a rate of 1.5 L/min in an external bubbler
(Vincent et al. 2011), for acetaldehyde degradation in vessel. Total volume treated was 0.35 L with an illuminated
microphotoreactors (Verbruggen et al. 2015; van Walsem et volume of 40 mL. A 50-W centrifugal pump was used to
al. 2016), and water disinfection (Jenny et al. 2014). pump the fluid in the photoreactor. No more than 10% of the
In our previous work, we demonstrated UV LED are feasible total volume were taken in five aliquots of 6 mL (30-mL
to be implemented in laboratory photoreactors for methylene blue samples/350-mL treated volume) to measure degradation of
degradation (Betancourt Buitrago et al. 2017), but to the best of the complex.
our knowledge, no evaluation has been done for a baffled + flat-
plate + UV LED photoreactor to the degradation of Fe(CN)63− as
a typical mining wastewater pollutant. In this paper, we studied Results and discussion
the performance of a baffled flat-plate quartz photoreactor, for the
degradation of hexacyanoferrate as a gold mining cyanocomplex CFD: velocity profile
in presence of oxygen and peroxydisulfate.
A mesh of 107,035 elements divided into 61,563 ele-
ments tetrahedral, 1712 elements pyramid, 43,760 ele-
Material and methods ments prism, 10,598 elements triangular, 243 elements
quadrilateral, 824 elements edge, and 48 elements vertex
Hydrodynamic simulation was done using Comsol was used. Figure 1 describes the flat-plate-baffled geom-
Multiphysics 5.3a on a computer with Intel core i5 4590S etry and the UV LED size used.
Environ Sci Pollut Res
a b c
+ -
+ -
+ -
Fig. 1 Photoreactor configuration and 5-W UV-A LED source of light. a UV-diode. b View 3D reactor. c Meshing system
It was necessary to evaluate the Reynolds number from the μ ϵ ϵ2
following definition of hydraulic radius for the geometry of ρðu∙∇ Þϵ ¼ ∇ ∙ μ þ T ∇ ϵ þ C ϵ1 pk −C ϵ2 ρ ð5Þ
σϵ k k
our system (Bird 2012):
ϵ ¼ ep ð6Þ
cross section avaliable for flow volume available for flow
Rh ¼ ¼ k2
wet perimeter wet total surface μT ¼ ρC μ ð7Þ
ϵ
By definition, the Reynolds number is as follows: h i 2
pk ¼ μT ∇ u : ∇ u þ ð∇ uÞT − ρk∇ ∙u ð8Þ
Deq vρ 4Rh vρ 3
Re ¼ ¼ ð1Þ
μ μ where:
where u fluid velocity
k turbulent kinetic energy
μ viscosity of the fluid
p pressure
v fluid velocity
ep reason for turbulent dissipation
p density of the fluid
σϵ, Cϵ1, Cϵ2, Cμ, σT parameters
The simulation solved the following equations: Navier μT turbulent viscosity
Stokes for steady state turbulent regime
h i In Table 1, it is shown the boundary conditions.
ρðu∙∇ Þu¼∇ ∙ −pIþμ ∇ u þ ð∇ uÞT þ F ð2Þ A higher velocity also leads to a stronger collision in the
recombination zone and hence better mixing of the reactants
(Bawornruttanaboonya et al. 2017). To improve the hydrody-
namic turbulence conditions inside the photoreactor, the inlet
u fluid velocity
speed was varied resulting in a variation in the flow regime
F forces on the system
and Reynolds number. In addition, three baffles were added at
p pressure
different lengths and location in order to obtain the highest
With that, the continuity equation for incompressible flow:
Table 1 Inlet and outlet conditions
ρ∇ ∙ðuÞ¼0 ð3Þ
Inlet Outlet
For the turbulent state, the turbulence model k-ε is defined
u = − U0n ½−pIþðμ þ μT Þ ð∇ uþð∇ uÞ T Þ− 23
by the following expressions (Bird 2012): Uref=U0 2 ρkI n¼−p0* n
3=4
2 k ¼ 32 U re f LT ; ϵ ¼ C μ 3=4 kLT p0∗ ≤ p0
LT = 0.07 × 0.0125 ∇k ∙ n = 0
ρðu∙∇ Þu ¼ ∇ ∙ −pI þ ðμ þ μT Þ ∇ u þ ð∇ uÞT − ρkI þ F ð4Þ
3 ∇ϵ ∙ n = 0
Environ Sci Pollut Res
Fig. 2 Velocity profile for 30-mm baffled equidistant with a 0.025 m/s in the entrance and laminar profile, b 0.1 m/s in the entrance and laminar profile,
and c 0.2 m/s in the entrance and turbulent profile
residence time. Figure 2 shows the hydrodynamic behavior This increase in the average residence time indicates the
inside the reactor for the three different input speeds 0.025, photoreactor baffles could enhance the photocatalytic reaction
0.1, and 2 m/s. It can be seen that as the inlet speed increases, since the reactive volume is limited to the illuminated zone.
the dead zones are reduced, which favors mixing and de- However, a modification of the baffle length and position was
creases the mass transfer limitation, so the reactive fluid keeps required to increase the average velocity inside the cuvette. As
in constant motion. it can be seen in Fig. 3, the velocity profiles at 0.2 m/s without
A high flow rate leads to a decrease in residence time. For baffles (Fig. 3a) are enhanced to a better hydrodynamic be-
an input speed of 0.2 m/s without baffles, the average velocity havior for the same inlet velocity of the reactor, but with 35-
oscillates around 0.058 m/s, while with the presence of baffles mm baffle length and an asymmetrical arrange inside the cu-
the average velocity is around 0.091 m/s. This represents an vette (Fig. 3b). The 35-mm asymmetrical baffled photoreactor
increase of 57% in average speed. If we consider the volumet- resulted in 24% of increase in the average volumetric
ric residence time defined as: Reynolds number (Fig. 3c), from 1340 to 1662 against the
30-mm baffle’s length at the same asymmetrical position in-
V
τ¼ ρ ð9Þ side the reactor and a 4% increase of pressure drop (Fig. 3d)
ṁ instead of 30 mm asymmetrical. Although average volumetric
where Reynolds is lower than 2000, it is important to note that esti-
mation includes zones with lower local velocities, even
τ residence time
though this configuration reached a good mixing into the re-
V total reactive
actor resulting convenient for the photochemical degradation
volume
(Ismail et al. 2009). A better experimental mixing is expected
ṁ average mass flow
due to the bubbling in the recirculating dark zone. Since there
is no significant change in the pressure drop into the cuvette
Then, residence time is increased by 21% when passing to by the increase in the baffle length, 35 mm was the selected for
τ = 3.43 s without baffles to 4.16 s with baffles according to the photoreactor to obtain a maximum velocity of 0.32 m/s
Table 2. and a maximum Reynolds number greater than 5000.
Reynolds number characterizes the movement of a fluid
Table 2 Estimation of velocities and average residence times within the
reactor
and is a measure of the mixing inside the reactor. For some
microchannel photoreactor, it was found that the influence on
Configuration τ average residence time (s) Average velocity the number of Reynolds is not significant for mixing (Bennett
and Wiggins 2003); however, for catalytic microreactor, it has
0.2 without baffles 3.43 0.058
been reported that the conversion of the reactor studied in-
0.2 with baffles 4.16 0.091
creased to a high Reynolds due to collisions or recombination
Percentage increase 21% 57%
of the molecules (Bawornruttanaboonya et al. 2017). Other
Environ Sci Pollut Res
Fig. 3 Velocity profile for 0.2 m/s in the entrance and turbulent profile with asymmetrical baffles. a Without baffle and b with baffle 35 mm. c Reynolds
number inside the cuvette. d Pressure drop inside the cuvette (Pa)
CFD studies evaluate this variable and conclude that the 2003), hyperbolic one of Kubelka-Munk (Palmisano et al.
micromixing efficiency was greatly enhanced by increasing 2013), and the Helmholtz equation (Vaiano et al. 2015a).
the Reynolds number (Guo et al. 2017), which could be The Helmholtz equation is selected because, unlike the
achieved by high inlet liquid flow velocity which is consistent other models, it has the ability to predict the radiant field in
with the mixing results obtained in this work. the three spatial coordinates with a simpler approximation.
The Helmholtz equation is expressed in mathematical terms
CFD: radiant field as follows:
∇ ∙ð−c∇ I Þ þ aI ¼ F ð10Þ
For the description of the radiant field, different light models
have been reported in the literature such as bidirectional scat-
tering model (Motegh et al. 2013), two-flux model (Brucato F source term = 0
and Rizzuti 1997), six-flux model (Brucato et al. 2006), two- a absorption coefficient [cm−1]
flux model with simpler radiation attenuation terms (Li Puma b dispersion coefficient [cm−1]
Fig. 4 Light position of the LEDs. a Radiant field 2D. b Radiant field 3D with three cuts
Environ Sci Pollut Res
Table 3 Actinometrical
comparison of different for Type of photoreactors/light source Actinometrical Wavelength Photon flux
photoreactors systems method (nm)
Batch 1 L/lamp UV de mercury 150 W (López-Muñoz Potassium > 300 13.7 μE s−1
et al. 2009) ferrioxalate
Batch 3 L/lamp UV mercury 8 W (D. C. Cid et al. 2012) Potassium 253 0.8 μE s−1
ferrioxalate
Microreactor 0.51 mL/UV LED (Aillet et al. 2014) Potassium 365 0.38 μE s−1
ferrioxalate
CSTR 100 mL/UV-A LED (Ferreira et al. 2016) Photo detector UV 375 0.76 μE s−1
Batch 150 mL/UV-A LED (Davididou et al. 2017) Potassium 365 3.32 μE s−1
ferrioxalate
This study Potassium 365 1.93 μE s−1
ferrioxalate
c diffusion coefficient [cm] 2011; Aillet et al. 2014) and UV-A LEDs (Davididou et al.
I light intensity [W/cm2] 2017). Although the configuration had a medium photon flux,
it was superior to other photocatalytic reactors reported using
1 UV LEDs (Canterino et al. 2008; Satuf et al. 2011; D. C. Cid
c¼ ½cm ð11Þ
3 ð a þ bÞ et al. 2012; Aillet et al. 2014; Karunakaran et al. 2015; Valari
et al. 2015; Ferreira et al. 2016). Thus, it is expected a good
where a = 97.5E−2 cm−1, and b = 1492E−2 cm−1 for a TiO2 harvesting of light in the photocatalytic activation of the TiO2
load of 0.5 g/L (Otálvaro-Marín et al. 2014). Subject to the for this type of UV illumination.
following Dirichlet boundary condition in the geometric Theoretical calculation of photon fluency to the
spaces where the LEDs are located: photoreactor is shown in Table 4. This approach considers
I ¼ r ¼ 5W=m2 one wavelength of 400 nm, three UV LEDs at 5 W/m2 each,
and a lightning semiconductor diode area of 4 mm, as seen in
As it can be seen in Fig. 4a, enough illumination is reached Fig. 1a. Thus, harvesting of light from LEDs in this arrange is
for the LED positions inside the channel, with about 1.242 W/ about 77% of the supplied by the UV LEDs.
m2 as an average irradiation. Figure 4b shows the position of
only three of them in each channel where same average illu-
mination was estimated for all the photoreactor. AOP’s process evaluation
Table 4 Calculation for λ = 400 nm, E = 5 W/m2, n = 3 UV LEDs, 4 mm of lightning area per LED
Energy for Number of photons for 5 W Flux of photons Flow photons dosed to the Experimental Efficiency light
photon ep (J) (number of photons/m2/s) (μmol/s/m2) reactor (μmol/s) actinometry (μmol/s) capture (%)
N
Ep ¼ hc
λ N p ¼ EEp E QF ¼ N Ap I = nALEDQEF Iexp η ¼ I exp
I
1.0
concentrations in time for 20, 50, and 100 ppm. It can be seen
that in 20 and 50 ppm, there is a similar kinetic behavior until
0.8 90 min; however, at a concentration of 100 ppm, the degrada-
tion is slower, decreasing the kinetics behavior after 20 min.
This may be related to the loss of photocatalytic activity
% Degradation
0.6
(poisoning) due to Fe precipitation on the TiO2 (Kuhn and
90 min Young 2005). Also, the change in the kinetics behavior repre-
30 min
0.4 sents a different phenomenon occurring inside the
photoreactor, such as a possible increase in the electron-hole
pair recombination due to excess of oxides, hydroxides, or
0.2
metallic Fe on TiO2 surface. In that way, a superficial area,
porosity, and active sites diminishing could be presented due
0.0 to irreversible chemisorption of Fe affecting the kinetic rate
0.0 0.2 0.4 0.6 0.8 1.0 order of the reaction when this concentration of iron
Catalyst load (g TiO2/L)
cyanocomplex was used. The highest percentage of degrada-
Fig. 5 Increase in the efficiency of the degradation for different catalyst tion was 62%, which was achieved for a concentration of
loads for 100 ppm K3Fe(CN)6 at 11 pH. Values for 0.0 g/L correspond to 20 ppm. It has been reported percentages of degradation about
the photolysis at 30 and 90 min
23, 50, and 42% in 350 min (Aguado et al. 2002) (Table 4).
0.5 g/L may represent waste of semiconductor in case it was pH effect in the degradation
expensive and it was required a recovery after the process.
Although the load depends of the photoreactor geometry and The pH of the solution affects the zero charge point (ZPC) of
the capability of harvesting the light, a load of 0.5 g/L is the TiO2 (Kosmulski 2011). In typical treatment of cyanide
suggested as a common value and it was fixed for the follow- wastewater, peroxide addition is useful to eliminate recalci-
ing experiments (Aguado et al. 2002; Osathaphan et al. 2008). trant cyanometallic complexes (Lee et al. 2004). In a photo-
Nevertheless, it has been reported catalyst loads from 0.1 up to catalytic system, the addition of peroxides is known to be an
5 g/L; however, loads superior to 2 g TiO2/L are not recom- electron scavenger, modifying the mechanism and enhancing
mended in suspended heterogeneous photocatalysis. the formation of hydroxyl radicals (Song et al. 2012). Figure 7
shows the variation of pH and S2O82− addition as electron
acceptor.
Initial concentration of K3Fe(CN)6 effect For this cyanocomplex, it was evidenced a better behavior
when pH was close to 7, which is close to the TiO2 ZPC of 6.8
Initial concentration of the cyanocomplex was evaluated to (McCullagh et al. 2011). Also, when peroxydisulfate as elec-
reach the maximum capability of degradation in the tron scavenger was added, a better photocatalytic degradation
photoreactor. Figure 6 shows the variation of initial was found evidencing the chemical activation of S2O82− and a
0.6
C/C0
Light
0.5
Off
0.4
0.3
0.2
0.1
0.0
-20 0 20 40 60 80 100 120 140 160
Time (min)
Environ Sci Pollut Res
1.0 1.0
a) b)
100 ppm+S2O82-
0.8 100 ppm+S2O82-
0.8
100 ppm
100 pm
0.6 Light
Light Off
0.6 Off
C/C0
C/C0
0.4
0.4
0.2
0.2
0.0
0.0 -0.2
-20 0 20 40 60 80 100 120 140 160 180 200 220 240 -20 0 20 40 60 80 100 120 140 160 180 200 220 240
Time (min) Time (min)
Fig. 7 Effect of pH in the addition of peroxydisulfate as electron acceptor. One hundred parts per million of K3Fe(CN)6. a pH = 11 with 10 mM S2O82−.
b pH = 7 with 10 mM S2O82−
Table 6 Comparison of treatment capability of the UV LED photoreactor with other systems for K3Fe(CN)6 degradation
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