APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.

0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

00.50 S There is a problem related to the internal RAM (in Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting Hardware related fault - related to in the internal Contact Spicer Off-Highway and inform the fault code and the time that is was
CPU). 0 RAM. active.

00.51 S There is a problem related to the system RAM (in Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting Hardware related fault - related to in the system Contact Spicer Off-Highway and inform the fault code and the time that is was
CPU). 0 RAM. active.

00.52 S There is a problem related to the external RAM. Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting Hardware related fault - related to in the external Contact Spicer Off-Highway and inform the fault code and the time that is was
0 RAM. active.

00.53 S There is a problem related to the Flash program Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting Hardware related fault - related to in the flash Contact Spicer Off-Highway and inform the fault code and the time that is was
memory. 0 program memory. active.

20.60 S Pressure feed-back line is indicating there is no Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting The analog input ANI0 is in the 500 - 1500 ohm Check the wiring between the controller and the pressure feedback sensor. Check
system pressure present, allthough pressure should 0 range, while it should be in the 1500 - 4000 ohm the pressure feedback sensor (engine running / stopped).
be there range

20.61 S Pressure feed-back line is indicating there is system Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting The analog input ANI0 is in the 1500 - 4000 ohm Check the wiring between the controller and the pressure feedback sensor. Check
pressure present, allthough pressure should NOT be 0 range, while it should be in the 500 - 1500 ohm the pressure feedback sensor (engine running / stopped).
there range

21.02 S All VFS grounds are switched off due to an over Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting One or more VFS's have an ove current, not that this Check the combined fault, and see the troubleshooting for that fault.
current on one or more VFS's. 0 fault will be combined with a 70.02 and/or 71.02
and/or 72.02 and/or 73.02.

30.04 S Power supply (24V) out of range -> below Controller will save all logged information to flash, will Stop machine & Contact maintenance for troubleshooting Power supply to the controller is below 8 V Check power supply cables to the controller. Check alternator, check the connection
minimum powerdown, and force all outputs off cables between the battery and the alternator, check the battery

30.05 A Power supply (24V) out of range -> above The controller will have reduced proportional control accuracy Contact maintenance for troubleshooting Power supply to the controller is above 35 V Check power supply, check if a jump start setup is still connected.
maximum due to reduced PWM duty cycle

31.00 A Voltage supply for the sensors : Vsense (8V) is out The controller will have reduced sensor signals Contact maintenance for troubleshooting Voltage supply for the sensors : Vsense (8V) is Check power supply. Check the controller.
of range -> below minimum below 7,2 V

31.01 A Voltage supply for the sensors : Vsense (8V) is out The controller will have reduced sensor signals Contact maintenance for troubleshooting Voltage supply for the sensors : Vsense (8V) is Check power supply. Check the controller.
of range -> above maximum above 8,8 V

40.06 A Invalid shift lever direction detected The controller will force neutral. Contact maintenance for troubleshooting The controller receives from the shiftlever a request Check the wiring between the controller and the shiftlever concerning the forward
to engage forward and reverse at the same time. and the reverse signal.

40.08 B Seat orientation input was changed while the The controller will force neutral. Stop the vehicle, put the shift lever in neutral and put the Seat orientation input was changed while the parking Check the seat orientation switch or train the driver to change the seat orientation
parking brake was not active, or/and the shiftlever parking brake on until the fault disappears. brake was not active, or/and the shiftlever was not in according to the correct procedure.
was not in neutral, or/and the machine was not at neutral, or/and the machine was not at standstill
standstill.

41.06 A Invalid shift lever position detected The controller will not allow range shifting, however driving is Contact maintenance for troubleshooting The controller receives from the shiftlever an Check the wiring between the controller and the shiftlever concerning the range
still possible. unknown range shift pattern. signals.

42.04 S/A The actual transmission ratio is too low. Controller will flag the fault - this fault is indicating that one or Contact maintenance for troubleshooting The transmission ratio measured by the controller is Check the transmission, in order to understand if and which clutch is slipping.
more clutches are slipping. more than 5% below the value of what is should be. Check the transmission ratio settings of the controller.

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

42.05 S/A The actual transmission ratio is too high. Controller will flag the fault - this fault is indicating that one or Contact maintenance for troubleshooting The transmission ratio measured by the controller is Check the transmission, in order to understand if and which clutch is slipping.
more clutches are slipping. more than 5% above the value of what is should be. Check the transmission ratio settings of the controller.

43.03 A The transmission converter out temperature sensor Controller will flag the fault. Contact maintenance for troubleshooting The converter out temperature sensor is not Check the wiring between the controller and the converter out temperature sensor.
is out of range. connected or shorted. Check the converter out temperature sensor

43.07 A The transmission converter out temperature sensor Controller will flag the fault - in order to indicate the driver of Take notice of the fault, and try to bring the converter The controller measured a converter out temperature Check the converter out temperature and the converter out temperature sensor.
> 100° C. the warning level. temperature to a lower level. between 100° C and the allowed limit.

43.08 A The transmission converter out temperature sensor The controller is protecting the transmission and does not allow Stop machine, select neutral and apply full throttle (limited to The controller measured a converter out temperature Check the converter out temperature and the converter out temperature sensor.
> 125° C. that the converter out temperature exceeds its limit. The 50 %) in order to cool the transmission oil below 100° C above the allowed limit.
controller will force the transmission to neutral, and if engine is (until the fault 43.03 is gone). Once the converter out
controlled, the engine will be limited 50 % of its maximum temperature is below 100° C, continue driving the machine.
speed.

44.10 A No EEC2 message (throttle position from the The controller will flag the fault and the TSC1 message will Contact maintenance for troubleshooting No EEC2 message on the CAN bus when expected. Check engine controller and CAN connection to the APC200
engine controller) on the CAN bus when expected. send the idle possition to the engine controller.

45.06 B Invalid pattern for the reduced vehicle speed The controller will limit the vehicle speed to the reduced speed.Contact maintenance for troubleshooting Invalid pattern for the reduced vehicle speed Check the redundant reduced vehicle speed switches and the wiring connected
redundant digital inputs (2 inputs used). redundant digital inputs (2 inputs used) from these switches to the APC200.

50.00 S Analog input 0 (wire A11) related fault : analog Controller reverts to a "limp hime" mode Contact maintenance for troubleshooting The analog input ANI0 is below 500 ohm Check the wiring between the controller and the pressure feedback sensor. Check
input is shorted to ground. the pressure feedback sensor.

50.01 S Analog input 0 (wire A11) related fault : analog Controller reverts to a "limp home" mode Contact maintenance for troubleshooting The analog input ANI0 exceeds 4000 ohm Check the wiring between the controller and the pressure feedback sensor. Check
input is not connected. the pressure feedback sensor.

51.00 A Analog input 1 (wire A28) related fault : analog The controller will limit the transmision temperature Contact maintenance for troubleshooting The analog input ANI1 is shorted to ground. Check the wiring between the controller and the transmission sump temperature
input is shorted to ground. measurement to the lowest clipped value in its settings, which sensor. Check the transmission sump temperature sensor.
will result in a bad temperature compensation.

51.01 A Analog input 1 (wire A28) related fault : analog The controller will limit the transmision temperature Contact maintenance for troubleshooting The analog input ANI1 is not connected. Check the wiring between the controller and the transmission sump temperature
input is not connected. measurement to the highest clipped value in its settings, which sensor. Check the transmission sump temperature sensor.
will result in a bad temperature compensation.

52.00 B Analog input 2 (wire A29) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI2 is shorted to ground, or Check the wiring between the controller and the device connected to this analog
input is shorted to ground. value in its settings. measured input value is below the minimum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 0 %). recalibration of this analog input.

52.01 B Analog input 2 (wire A29) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI2 is not connected, or Check the wiring between the controller and the device connected to this analog
input is not connected. value in its settings. measured input value is above the maximum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 100 %). recalibration of this analog input.

53.00 B Analog input 3 (wire B17) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI3 is shorted to ground, or Check the wiring between the controller and the device connected to this analog
input is shorted to ground. value in its settings. measured input value is below the minimum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 0 %). recalibration of this analog input.

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

53.01 B Analog input 3 (wire B17) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI3 is not connected, or Check the wiring between the controller and the device connected to this analog
input is not connected. value in its settings. measured input value is above the maximum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 100 %). recalibration of this analog input.

54.00 A Analog input 4 (wire B02) related fault : analog Controller will flag the fault. The controller uses the analog Contact maintenance for troubleshooting The reference power supply (4.5 V ref.) for the Check the refence power supply of the analog inputs ANI2, ANI3, ANI5 and ANI6.
input is shorted to ground. input ANI4 to have a reference power supply for the analog analog inputs ANI2, ANI3, ANI5 & ANI6 is below 4
inputs ANI2, ANI3, ANI5 and ANI6. V.

54.01 A Analog input 4 (wire B02) related fault : analog Controller will flag the fault. The controller uses the analog Contact maintenance for troubleshooting The reference power supply (4.5 V ref.) for the Check the refence power supply of the analog inputs ANI2, ANI3, ANI5 and ANI6.
input is not connected. input ANI4 to have a reference power supply for the analog analog inputs ANI2, ANI3, ANI5 & ANI6 is above
inputs ANI2, ANI3, ANI5 and ANI6. 4.95 V.

55.00 B Analog input 5 (wire B04) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI5 is shorted to ground, or Check the wiring between the controller and the device connected to this analog
input is shorted to ground. value in its settings. measured input value is below the minimum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 0 %). recalibration of this analog input.

55.01 B Analog input 5 (wire B04) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI5 is not connected, or Check the wiring between the controller and the device connected to this analog
input is not connected. value in its settings. measured input value is above the maximum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 100 %). recalibration of this analog input.

56.00 B Analog input 6 (wire B06) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI6 is shorted to ground, or Check the wiring between the controller and the device connected to this analog
input is shorted to ground. value in its settings. measured input value is below the minimum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 0 %). recalibration of this analog input.

56.01 B Analog input 6 (wire B06) related fault : analog Controller will flag the fault, and will use the lowest clipped Contact maintenance for troubleshooting The analog input ANI6 is not connected, or Check the wiring between the controller and the device connected to this analog
input is not connected. value in its settings. measured input value is above the maximum value input. Check this device connected. Check if the calibration is done correctly -
(corresponding with 100 %). recalibration of this analog input.

60.00 S/A Speed channel 0 (wire A22) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC0 is shorted to ground. Check the wiring between the controller and the speed sensor connected to speed
channel is shorted to ground. engine speed channel, the controller will calculate what the channel 0. Check the speed sensor connected to speed channel 0.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller reverts to a "limp home" mode

60.01 S/A Speed channel 0 (wire A22) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC0 is not connected. Check the wiring between the controller and the speed sensor connected to speed
channel is not connected. engine speed channel, the controller will calculate what the channel 0. Check the speed sensor connected to speed channel 0.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller reverts to a "limp home" mode

61.00 S/A Speed channel 1 (wire A24) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC1 is shorted to ground. Check the wiring between the controller and the speed sensor connected to speed
channel is shorted to ground. engine speed channel, the controller will calculate what the channel 1. Check the speed sensor connected to speed channel 1.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller reverts to a "limp home" mode

61.01 S/A Speed channel 1 (wire A24) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC1 is not connected. Check the wiring between the controller and the speed sensor connected to speed
channel is not connected. engine speed channel, the controller will calculate what the channel 1. Check the speed sensor connected to speed channel 1.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller reverts to a "limp home" mode

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

62.00 S/A Speed channel 2 (wire A26) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC2 is shorted to ground. Check the wiring between the controller and the speed sensor connected to speed
channel is shorted to ground. engine speed channel, the controller will calculate what the channel 2. Check the speed sensor connected to speed channel 2.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller
reverts to a "limp home" mode.

62.01 S/A Speed channel 2 (wire A26) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC2 is not connected. Check the wiring between the controller and the speed sensor connected to speed
channel is not connected. engine speed channel, the controller will calculate what the channel 2. Check the speed sensor connected to speed channel 2.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller reverts to a "limp home" mode

63.00 S/A Speed channel 3 (wire B11) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC3 is shorted to ground. Check the wiring between the controller and the speed sensor connected to speed
channel is shorted to ground. engine speed channel, the controller will calculate what the channel 3. Check the speed sensor connected to speed channel 3.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller reverts to a "limp home" mode

63.01 S/A Speed channel 3 (wire B11) related fault : speed When only 1 speed channel has a failiure, and which is not the Contact maintenance for troubleshooting Speed channel SPC3 is not connected. Check the wiring between the controller and the speed sensor connected to speed
channel is not connected. engine speed channel, the controller will calculate what the channel 3. Check the speed sensor connected to speed channel 3.
missing speed should be. If several speed channels have a
failiure, of the engine speed channel has a failiure, the
controller reverts to a "limp home" mode

70.00 S Analog output 0 (wires A02 & A03) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the The output wires of the analog output 0 are shorted Check the wiring between the controller and the VFS solenoid 0 Check the VFS
output wires are shorted to each other, or the sense controller can control that drive direction the machine will to each other, or the sense line is shorted to battery +, solenoid 0.
line is shorted to battery +, or the plus line is shorted drive, but in a "limp home" mode. If not, the opposite drive or the plus line is shorted to ground
to ground direction has to be selected to move the machine & Contact
maintenance for troubleshooting

70.01 S Analog output 0 (wires A02 & A03) related fault :
the output wire is not connected, or its plus line is
shorted to battery +
Controller reverts to a "limp home" mode
Stop machine, goto neutral and select back drive. If the
controller can control that drive direction the machine will
drive, but in a "limp home" mode. If not, the opposite drive
direction has to be selected to move the machine & Contact
maintenance for troubleshooting
An output wire of the analog output 0 is not Check the wiring between the controller and the VFS solenoid 0 Check the VFS
connected, or its plus line is shorted to battery +, or solenoid 0.
the VFS 0 is defect.

70.02 S Analog output 0 (wires A02 & A03) related fault :
the output current exceeds 1400 mA
Controller reverts to a "limp home" mode
Stop machine, goto neutral and select back drive. If the The currecnt of the analog output 0 is exceeding Check the wiring between the controller and the VFS solenoid 0 Check the VFS
controller can control that drive direction the machine will 1400 mA. solenoid 0.
drive, but in a "limp home" mode. If not, the opposite drive
direction has to be selected to move the machine & Contact
maintenance for troubleshooting

70.03 S Analog output 0 (wires A02 & A03) related fault :
the output current is out of range, occurs when the
load has the incorrect impedance
Controller reverts to a "limp home" mode
Stop machine, goto neutral and select back drive. If the The current of the analog output 0 is out of range. Check the wiring between the controller and the VFS solenoid 0 Check the VFS
controller can control that drive direction the machine will solenoid 0.
drive, but in a "limp home" mode. If not, the opposite drive
direction has to be selected to move the machine & Contact
maintenance for troubleshooting

71.00 S Analog output 1 (wires A04 & A05) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the The output wires of the analog output 1 are shorted Check the wiring between the controller and the VFS solenoid 1 Check the VFS
output wires are shorted to each other, or the sense controller can control that range selection the machine will to each other, or the sense line is shorted to battery +, solenoid 1.
line is shorted to battery +, or the plus line is shorted drive, but in a "limp home" mode. If not, an other range gear or the plus line is shorted to ground
to ground will be used & Contact maintenance for troubleshooting

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

71.01 S Analog output 1 (wires A04 & A05) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the An output wire of the analog output 1 is not Check the wiring between the controller and the VFS solenoid 1 Check the VFS
the output wire is not connected, or its plus line is controller can control that range selection the machine will connected, or its plus line is shorted to battery +, or solenoid 1.
shorted to battery + drive, but in a "limp home" mode. If not, an other range gear the VFS 1 is defect.
will be used & Contact maintenance for troubleshooting

71.02 S Analog output 1 (wires A04 & A05) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the The currecnt of the analog output 1 is exceeding Check the wiring between the controller and the VFS solenoid 1 Check the VFS
the output current exceeds 1400 mA controller can control that range selection the machine will 1400 mA. solenoid 1.
drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

71.03 S Analog output 1 (wires A04 & A05) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the The current of the analog output 1 is out of range. Check the wiring between the controller and the VFS solenoid 1 Check the VFS
the output current is out of range, occurs when the controller can control that range selection the machine will solenoid 1.
load has the incorrect impedance drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

72.00 S Analog output 2 (wires A06 & A07) related fault : Controller reverts to a "limp home" mode
output wires are shorted to each other, or the sense
line is shorted to battery +, or the plus line is shorted
to ground
Stop machine, goto neutral and select back drive. If the
controller can control that drive direction the machine will
drive, but in a "limp home" mode. If not, the opposite drive
direction has to be selected to move the machine & Contact
maintenance for troubleshooting
The output wires of the analog output 2 are shorted Check the wiring between the controller and the VFS solenoid 2 Check the VFS
to each other, or the sense line is shorted to battery +, solenoid 2.
or the plus line is shorted to ground

72.01 S Analog output 2 (wires A06 & A07) related fault :
the output wire is not connected, or its plus line is
shorted to battery +
Controller reverts to a "limp home" mode
Stop machine, goto neutral and select back drive. If the
controller can control that drive direction the machine will
drive, but in a "limp home" mode. If not, the opposite drive
direction has to be selected to move the machine & Contact
maintenance for troubleshooting
An output wire of the analog output 2 is not Check the wiring between the controller and the VFS solenoid 2 Check the VFS
connected, or its plus line is shorted to battery +, or solenoid 2.
the VFS 2 is defect.

72.02 S Analog output 2 (wires A06 & A07) related fault :
the output current exceeds 1400 mA
Controller reverts to a "limp home" mode
Stop machine, goto neutral and select back drive. If the The currecnt of the analog output 2 is exceeding Check the wiring between the controller and the VFS solenoid 2 Check the VFS
controller can control that drive direction the machine will 1400 mA. solenoid 2.
drive, but in a "limp home" mode. If not, the opposite drive
direction has to be selected to move the machine & Contact
maintenance for troubleshooting

72.03 S Analog output 2 (wires A06 & A07) related fault :
the output current is out of range, occurs when the
load has the incorrect impedance
Controller reverts to a "limp home" mode
Stop machine, goto neutral and select back drive. If the The current of the analog output 2 is out of range. Check the wiring between the controller and the VFS solenoid 2 Check the VFS
controller can control that drive direction the machine will solenoid 2.
drive, but in a "limp home" mode. If not, the opposite drive
direction has to be selected to move the machine & Contact
maintenance for troubleshooting

73.00 S Analog output 3 (wires A08 & A09) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the The output wires of the analog output 3 are shorted Check the wiring between the controller and the VFS solenoid 3 Check the VFS
output wires are shorted to each other, or the sense controller can control that range selection the machine will to each other, or the sense line is shorted to battery +, solenoid 3.
line is shorted to battery +, or the plus line is shorted drive, but in a "limp home" mode. If not, an other range gear or the plus line is shorted to ground
to ground will be used & Contact maintenance for troubleshooting

73.01 S Analog output 3 (wires A08 & A09) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the An output wire of the analog output 3 is not Check the wiring between the controller and the VFS solenoid 3 Check the VFS
the output wire is not connected, or its plus line is controller can control that range selection the machine will connected, or its plus line is shorted to battery +, or solenoid 3.
shorted to battery + drive, but in a "limp home" mode. If not, an other range gear the VFS 3 is defect.
will be used & Contact maintenance for troubleshooting

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

73.02 S Analog output 3 (wires A08 & A09) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the The currecnt of the analog output 3 is exceeding Check the wiring between the controller and the VFS solenoid 3 Check the VFS
the output current exceeds 1400 mA controller can control that range selection the machine will 1400 mA. solenoid 3.
drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

73.03 S Analog output 3 (wires A08 & A09) related fault : Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the The current of the analog output 3 is out of range. Check the wiring between the controller and the VFS solenoid 3 Check the VFS
the output current is out of range, occurs when the controller can control that range selection the machine will solenoid 3.
load has the incorrect impedance drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

74.00 A Analog output 4 (wires B01) related fault : output Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 4 is shorted to Check the wiring between the controller and the device connected on the analog
wire is shorted to ground. ground. output 4.

74.01 A Analog output 4 (wires B01) related fault : output Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 4 is shorted to Check the wiring between the controller and the device connected on the analog
wire is shorted to battery +, or not connected. battery +, or not connected. output 4.

74.02 A Analog output 4 (wires B01) related fault : the Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 4 is exceeding Check the wiring between the controller and the device connected on the analog
output current exceeds 1400 mA. 1400 mA. output 4.

74.03 A Analog output 4 (wires B01) related fault : the Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 4 is out of range. Check the wiring between the controller and the device connected on the analog
output current is out of range, occurs when the load output 4. Check the device connected.
has the incorrect impedance.

75.00 A Analog output 5 (wires B03) related fault : output Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 5 is shorted to Check the wiring between the controller and the device connected on the analog
wire is shorted to ground. ground. output 5.

75.01 A Analog output 5 (wires B03) related fault : output Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 5 is shorted to Check the wiring between the controller and the device connected on the analog
wire is shorted to battery +, or not connected. battery +, or not connected. output 5.

75.02 A Analog output 5 (wires B03) related fault : the Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 5 is exceeding Check the wiring between the controller and the device connected on the analog
output current exceeds 1400 mA. 1400 mA. output 5.

75.03 A Analog output 5 (wires B03) related fault : the Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 5 is out of range. Check the wiring between the controller and the device connected on the analog
output current is out of range, occurs when the load output 5. Check the device connected.
has the incorrect impedance.

76.00 S Analog output 6 (wires B05) related fault : output Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 6 is shorted to Check the wiring between the controller and the device connected on the analog
wire is shorted to ground. ground. output 6.

76.01 S Analog output 6 (wires B05) related fault : output Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 6 is shorted to Check the wiring between the controller and the device connected on the analog
wire is shorted to battery +, or not connected. battery +, or not connected. output 6.

76.02 S Analog output 6 (wires B05) related fault : the Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 6 is exceeding Check the wiring between the controller and the device connected on the analog
output current exceeds 1400 mA. 1400 mA. output 6.

76.03 S Analog output 6 (wires B05) related fault : the Controller will flag the fault, but no actions will be taken. Contact maintenance for troubleshooting The output wire of analog output 6 is out of range. Check the wiring between the controller and the device connected on the analog
output current is out of range, occurs when the load output 6. Check the device connected.
has the incorrect impedance.

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

80.00 S Digital output 0 (wire A10) related fault : Controller reverts to a "shut down" mode Stop machine & Digital input DIG0 is shorted to ground. Check the wiring between the controller and the RSP drive solenoid +
output is shorted to ground and will force neutral 0 Contact maintenance for troubleshooting line. Check the RSP drive solenoid.

80.01 S Digital output 0 (wire A10) related fault : output is Controller reverts to a "shut down" mode and will force neutral Stop machine & Contact maintenance for troubleshooting Digital input DIG0 is not connected or shorted to Check the wiring between the controller and the RSP drive solenoid + line. Check
not connected, or shorted to battery + 0 batter +. the RSP drive solenoid.

81.00 S Digital output 1 (wire A15) related fault : output is Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the Digital input DIG1 is shorted to ground. Check the wiring between the controller and the 2/4 selector solenoid + line. Check
shorted to ground controller can control that range selection the machine will the 2/4 selector solenoid.
drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

81.01 S Digital output 1 (wire A15) related fault : output is Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the Digital input DIG1 is not connected or shorted to Check the wiring between the controller and the 2/4 selector solenoid + line. Check
not connected, or shorted to battery + controller can control that range selection the machine will batter +. the 2/4 selector solenoid.
drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

82.00 S Digital output 2 (wire A16) related fault : output is Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the Digital input DIG2 is shorted to ground. Check the wiring between the controller and the 1/3 selector solenoid + line. Check
shorted to ground controller can control that range selection the machine will the 1/3 selector solenoid.
drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

82.01 S Digital output 2 (wire A16) related fault : output is Controller reverts to a "limp home" mode Stop machine, goto neutral and select back drive. If the Digital input DIG2 is not connected or shorted to Check the wiring between the controller and the 1/3 selector solenoid + line. Check
not connected, or shorted to battery + controller can control that range selection the machine will batter +. the 1/3 selector solenoid.
drive, but in a "limp home" mode. If not, an other range gear
will be used & Contact maintenance for troubleshooting

83.00 S Digital output 3 (wire A20) related fault : output is The controller reverts to a "shut down" mode and will force Stop machine & Contact maintenance for troubleshooting Digital input DIG3 is shorted to ground. Check the wiring between the controller and the RSP drive solenoid - line. Check
shorted to ground neutral 0 the RSP drive solenoid.

83.01 S Digital output 3 (wire A20) related fault : output is The controller reverts to a "shut down" mode and will force Stop machine & Contact maintenance for troubleshooting Digital input DIG3 is not connected or shorted to Check the wiring between the controller and the RSP drive solenoid - line. Check
not connected, or shorted to battery + neutral 0 batter +. the RSP drive solenoid.

90.xx - 99.xx S/B/H System Error. Controller reverts to a "shut down" mode and will force neutral Contact maintenance for troubleshooting Software related fault. Contact Spicer Off-Highway and inform the fault code and the time that is was
0 active.

99.90 S Wrong firmware is fashed into the APC200. The controller reverts to a "shut down" mode and will force Flash the correct firmware into the APC200 Wrong firmware is fashed into the APC200 Flash the correct firmware into the APC200
neutral 0

99.95 B CAN peak load detected : APC200 temporarily Controller will reply on the CAN messages which are available No action requested Overload of incomming CAN messages to the No action requested
could not process all incoming messages, due to an in its buffer. APC200
excessive peak of CAN requests.

The codes listed below are called 'Exceed Parameter' codes and are not so much codes that report a problem, but rather indicate a certain machine operating state.
These codes give an indication of the machine operating state in regard to some programmed limits that may be exceeded.
REMARK: These codes are optional and need to be enabled by DANA

Exceed code Type Explanation Controller's action Driver action

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

E0.01 E The vehicle speed is too high to make the requested The controller will disable the downshift in order to protrect The driver should slow down the vehicle, in order that the
downshift. the transmission, until the vehicle speed comes below the requested downshiflt can be made.
downshift limit.

E1.01 E The vehicle speed is too high to make the requested The controller will not allow the direction change to protect the The driver should slow down the vehicle, in order that the
direction change. transmission and will place the transmission in neutral, until requested direction change can be made.
the vehicle speed comes below the direction change vehicle
speed limit.

E2.01 E The engine speed is too high to make the requested The controller will not allow the direction change or re- The driver should slow down the engine, in order that the
direction change or the requested re-engagement of engagement of the direction, until the engine speed comes requested direction change or direction re-engagement can be
the direction. below the direction change or the direction re-engagement made.
engine speed limit.

E3.00 E The reduced vehicle speed limitation is active. The controller is limiting the vehicle speed to the reduced No action is requested, the vehicle speed is limited due to
vehicle speed limit. request.

E3.01 E The reduced vehicle speed limitation is active, The controller is limiting the vehicle speed to the reduced The driver should slow down the vehicle, in order that the
however the vehicle speed is above the limit. vehicle speed limit, but detects a higher vehicle speed. vehicle speed comes below the reduced vehicle speed limit.

E3.02 E The vehicle speed is above the maximum vehicle The controller is limiting the vehicle speed to the maximum The driver should slow down the vehicle, in order that the
speed limit. vehicle speed limit, but detects a higher vehicle speed. vehicle speed comes below the maximum vehicle speed limit.

E4.00 E An abnormal decelleration is detected. The controller detected an abnormal decelleration, and will The driver should slow down, in order that the wheels can not
disable the automatiic shifting for a certain time. slip any more.

E4.01 E An abnormal accelleration is detected. The controller detected an abnormal accelleration, and will The driver should slow down the engine, in order that the
disable the automatiic shifting for a certain time. wheels can not spin any more.

E5.01 E Time in gear exceeded the time to recalibrate the The controller detected that the time in gear exceeded the time The driver should contact maintenance to recalibrate the
transmisson. to recalibrate the transmisson. transmission,

Type Severity of Effect Level Discription

S High Severe warning Vehicle inoperable, with loss of primary function / Vehicle operable, but at reduced level of performance - customer dissatisfied.

A Moderate Warning Vehicle operable, but comfort / convenience item(s) inoperable - customer experiences discomfort.

B Low Info Vehicle operable, but comfort / convenience item(s) operable at reduced level - customer experiences some dissatisfaction.

H Very low Dana info Vehicle operable, defect not noticed by customer.

E None Exceed parameter info Driver is requesting an action, which is protected by the controller

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 APC200 ECM/ECI ERROR CODES & DESCRIPTION Firmware version 3.0
Revision : 1.0 - 29 June 2004

Fault code Type Explanation Controller's action Driver action Fault cause Troubleshooting

Limp Home Mode

The GPOS / CPOS display indicates the letters ‘LH’ left of the direction/position indication.
Defaulted to if either of following conditions occurs:
• a single fault on a transmission control output is detected
• a fault related to the engine speed sensor is detected
• two out of three vehicle speed sensors are in fault
If one of the above conditions is present, the transmission is put in neutral. In order to continue driving, neutral must first be selected on the shift lever. Once the shift lever has been put in neutral, the driver can re-engage a direction.
In this mode, the user can operate the transmission in either direction in 1st and 2nd only. If the fault occurs at a higher gear position, the user is allowed to shift down manually.
Note: On some transmissions, ratios normally not selectable are used to substitute those that can no longer be selected.
The controller uses default limits; all shifts use a default modulation curve.
Inching is disabled.

Shut Down Mode

The GPOS / CPOS display indicates the letters ‘Sd’ left of the direction/position indication.
The ECM transmission control valve has a built-in redundant shutdown solenoid and a pressure switch that monitors the pressure controlled by that solenoid.
This solenoid is controlled by the APC200 using both a high side and a low side switch (again redundant logic).
When the APC200 enters shut down mode, all four pressure modulators are put at zero pressure AND both controlling outputs of the redundant shutdown solenoid are switched off.
This mode is activated when a severe internal or external problem is detected.
In this mode, the transmission is forced in Neutral because the redundant shutdown path cuts off the hydraulic power to the clutches.
This mode is selected only if an intolerable combination of faults exists. In case of an intermitting problem, SHUTDOWN mode is exited and the controller enters the LIMP HOME mode.
However, in case the error is related to the pressure feedback signal, SHUTDOWN mode remains selected until the controller is switched off.
Also when a fault related to the parameter settings located n FLASH memory s detected, the controller reverts to shutdown mode

Pressure feedback sensor

The pressure feedback signal is evaluated as an ON/OFF pressure switch, with internal resistance
of 2K ohm when open and 1K ohm when pressurized.
If resistance is substantially lower than 1K0, a SC condition is assumed.
If it's higher than 2K0, an OL condition is assumed

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