SOLN-MS-ST-PBD-BA101-0071 REV0 Method Statement For Repairing of Concrete Defects For Column and Shearwall 0 - Final-B-APPROVED WC 0

CONTRACTOR SUBMITTAL FORM
Submission No.: SOLN-MS-ST-PBD-BA101-0071

Project Code: BA101 Project Title: Solaire North
Submitter: Ronald Garcia Recipient: Sureste Properties, Inc.
Reference No.: SOLN-MS-ST-PBD-BA101-0071 Revision No.: 0 Date: September 14, 2020
Method Statement For Repairing Of Concrete
Subject: Delivery/Lead Time:
Defects For Column And Shearwall
Submission Description:
Method Statement For Repairing Of Concrete Defects For Column And Shearwall
Specification References:
Equipment / Materials Specified Equipment / Materials Offered
Manufacture: Manufacture:
Brand: Brand:
Country of Origin: Country of Origin:
Model No.: Model No.:
Attachments
Catalogue of Manufacture Technical Data Others (Specify)
Certificate/Approval Letter Compliance Statement Method Statement
Sample (to be submitted on sample board Working Programme
Equipment Schedule Test Certificate/Approval Letter
Issued For:
REVIEW - For Review & Comment
Submitter:
Issued by: Ronald Garcia
Signature:
Designation: PIC
Company: PBD Joint Venture Date Sent: September 14, 2020
Recipient:
Received by: Rochelle Anne Lajada
Signature:
Designation: Sur Document Controller
Company: Sureste Properties, Inc. Date Received: September 15, 2020
Comments / Remarks: Status

SY2: A Proceed according to this submission
-USE APPROVED SIKADUR - 42
-NOTED ONLY AS PER CONTRACTOR
09/24/2020 METHODOLOGY Proceed depends on the comment or
B
CAS NOTE: re-submit
REFER TO SY2 COMMENTS
C Rejected and re-submit

09/25/2020
Commented By: PMT
CIVIL/STR: Joven Rivera ELEC: Louis Cabico PL/FP/SAN Louis Cabico SAFETY: Ruel Bernas
QAQC: Jimboy Cabrito MECH: Louis Cabico ARC/ID: OTHERS: James Leido
Final Approved By:
Name & Signature Date:

*Additional Pages maybe added if required
*Applicable to Material and Other Technical Submission except Shop drawings/As-Built-Sketches
Doc. Ref.: SOLN-TRN-TEMP-0003

Effectivity Date:
METHOD STATEMENT 08 September 2020
Project Name: Document Code:
SOLAIRE NORTH PROJECT SOLN-MS-ST-PBD-BA101-0071
Document Title: Page No.
Rev. No.
METHOD STATEMENT FOR REPAIRING OF CONCRETE DEFECTS 1 of 9
0
FOR COLUMN AND SHEARWALL
SY2:
-USE APPROVED SIKADUR - 42

-NOTED ONLY AS PER CONTRACTOR METHODOLOGY
09/24/2020
Prepared by: Reviewed by: Noted by:
Ricky Carlet S.E. NARAG /R. RODRIGUEZ/R.TULOD KEVIN WHITE

Field Engineer QA/QC Manager/Safety Manager/Proj.Manager Project Director
Execution Revision Revision Page

Description of Changes Originator
Date Number Type Affected
08 SEPT. 2020 0 New Initial Issuance - R.Carlet
Effectivity Date:
Rev. No.
0
Table of Contents
1.0 PURPOSE ....................................................................................... 3

2.0 SCOPE OF WORK ............................................................................ 3
3.0 TOOLS AND EQUIPMENT ................................................................ 3
4.0 MATERIALS .................................................................................... 4
5.0 WORK METHODOLOGY ................................................................... 4

6.0 ORGANIZATION, RESPONSIBILTIES, AND ORGANIZAION ................. 7
6.1 Personnel Organization .......................................................... 7
6.2 Responsibility and Supervision ................................................ 7
7.0 WORK FORCE .................................................................................. 8
8.0 REFERENCES ................................................................................... 8
9.0 ENVIRONMENTAL SAFETY AND HEALTH .......................................... 8

9.1 Job Safety Analysis ................................................................ 8
9.2 Protective and Safety Equipment ............................................ 8
9.3 Information to Personnel........................................................ 9
9.4 Emergency Procedure ............................................................ 9
10.0..............................................................................................................
QUALITY CONTROL ......................................................................... 9
Contractor to coordinate with MEPF

team for affected areas with
installed MEPF works for proper
restoration and remedial if there are
necessary MEPF works needed.
Effectivity Date:
Rev. No.
0
1.0 PURPOSE
This document provides a method statement in establishing a

comprehensive methodology for repairing concrete structures column and
shearwalls with structural defects using Sikadur -42. This is in accordance to
Solaire Metro North project technical specification, and in conformity with
approved plans and drawing.
2.0 SCOPE OF WORK
This construction method statement is only limited for repairing honey comb
and other structural defects for structures with 8500 psi or 58.6MPa or below
concrete strength such as columns and shearwall etc by using flowable epoxy based
Sikadur -42.
3.0 TOOLS AND EQUIPMENT
The following items are the tools/equipment required for this specific
scope of work considering project schedule requirements:
Item
Tools/Equipment Quantity Umes Remarks
Number
a. Mechanical Chipping 1 unit
gun/hammer
b. Grinder 1 unit
c. Hand tools 1 unit
d. Blower/Compressor 1 unit If
necessary
e. Drilling machine 1 unit For mixing
Note: The quantities of above t o o l s a n d equipment will be adjusted

to suit the project schedule as necessary
4.0 MATERIAL
Effectivity Date:
Rev. No.
0
4.1 Sikadur -42 is a three component epoxy based material, solvent-free,

moisture tolerant, flowable and self-leveling which has a high early
strength at a short span of time. It can reach up to 13,000 psi for 7
days curing. The product can resist high vibration which is suitable for
area with ongoing activities. It is also corrosion and chemically
resistant which may help preserve the rebar underneath the concrete.
4.2 The material must be conditioned by being stored in an area with an
ambient temperature between +10°and +30°C for a minimum of 48 h
before using.
5.0 WORK METHODOLOGY
5.1 Mark clearly the area of substrate surface where damage or defect
concrete is to be removed. The defects such as honeycomb, chipped
off surface, shrinkage cracks, rock pockets, dimension error
etc. must be deep enough to reach the rebar or atleast 25 mm in
deep to which the epoxy mixture will be applied. Below 25mm- 10mm
can be repair using Sikadur -31 CF Normal epoxy putty (9400 psi
in 7D) USE SIKADUR - 42
5.2 Use grinder with concrete cutter disk to isolate the defected area to
avoid damaging the other part of the structure.
5.3 Take out the defective concrete by manual or chipping with a
mechanical chipping hammer until it reached the hard part of the
structure. Cut the surface edges for about 25mm minimum depth. Chip
down to undoubtedly sound concrete and prior thorough cleaning by
wire brush. Blower of compressed air can also be used to remove the
unwanted materials.
5.4 Prepare a custom or tailor fit formwork to cover the formed cavity at
the wall with a grout entry opening on its top immediately above the
cavity. It shall be tight fitted at the bottom and side to avoid spillage.
Apply release agent such as form oil to easily remove the formworks
after the curing period of the grout.
5.5 The two components A (resin) and B (hardener) shall be mixed
thoroughly with a low speed electric mixer (300-400 rpm) for about 30
seconds until both components are uniformly blended in color and
viscosity.
Effectivity Date:
Rev. No.
0
Figure 5.5.1 - Mixture of Figure 5.5.2 – Mixing using

component A to B low speed electric mixer
5.6 In a proper mixing vessel (pail or large container) slowly add the
component C (powdered aggregate filler) and mix the A+B+C for
about 3 minutes until uniform homogeneous. The mixture shall be
1:1:1 per packaging but will depends on the quantity or volume of
defects to be poured.
Effectivity Date:
Rev. No.
0
5.7 Apply the mixed epoxy based components to the designated repair
location using a funnel or chute to contain the mixture during
application. The potlife begins when the resin and the hardener are
mixed. The component has a shorter life span at high temperature and
longer life span at low temperatures. The grout shall be protected to
direct sunlight, rain and dust during its curing period. Skim coat or any
approved coating will be applied on the cured surface to comply for
architectural requirements.
Figure 5.7.1 –Sikadur -42

MP normal HC on sample
structure with concrete
defects
ORGANIZATION, RESPONSIBILITIES, & SUPERVISION

Effectivity Date:
Rev. No.
0
6.1 Personnel Organization

During the execution of work under this document the following
personnel will be deployed as minimum:
• Project Supervisor/Field Engineer
• QA/QC Inspector
• Equipment In-charge
• Safety Officer
6.2 Responsibility & Supervision
It is the responsibility of the Contractor’s staff and personnel to comply

with the procedures set out in this document. The responsibilities of the key
personnel are outlined for clarity and easy reference below.
a. Project Supervisor/Field Engineer:
o Ensure that Construction Method Statement is strictly followed.
o Monitor the implementation of work plan.
o Coordinate with the QA/QC team for all Non-Conformance Report and
undertake remedial action.
b. QC Inspector:
o Ensure that Inspection Test Plan is strictly followed.
o Monitor the implementation of approved QC plan.
o Control all Non-Conformance Report and undertake remedial action.
c. Safety Officer:
o Ensure that all personnel have undergone safety induction/toolbox.
o Ensure that all field personnel comply with the clients ES& H plan
requirements.
o Ensure all skilled personnel deployed on this activity such as crane
operator, rigger, scaffolder, etc. has skills certification from Tesda NCII
o EHS officer should have copies of each worker’s certificate.
o No work will be done if no Safety and Operations personnel prior to
work of each activity task.
o A pre-activity briefing prior to start of each work must preside. (5-
10mins) Pre-Activity Training and Orientation on Safety (PATOS)
Effectivity Date:
Rev. No.
0
o EHS officer to ensure that all these items will be present near working
area
• Water station
• Portable Toilet
• First Aider with first aider kit
o Ensure that Permit system must be required
o Reports and investigate all accidents and incidents.
7.0 WORK FORCE
No. Trade Nos. Remarks

1 Leadman 1
2 Labor 1
3 Applicator/Mason 2
4 Carpenter 1 Formworks
Note: The Number of persons shall be selected in accordance with work

conditions and requirements.
8.0 REFERENCES
8.1 Material Data sheet

8.2 Approved plans (FCD)
8.3 ACI 318
9.0 ENVIRONMENTAL, SAFETY AND HEALTH
9.2 Job Safety Analysis
Refer to Annex w
9.2 Protective & Safety Equipment
Personal safety equipment is a must to be worn at all site activities.

✓ Cotton gloves
✓ Safety Shoes
✓ Safety goggles with side protection
Effectivity Date:
Rev. No.
0
✓ Dust Mask
✓ Hard hat
✓ Safety Vest
✓ Full Body Harness
✓ Access Stair
✓ Task Lighting
9.3 Information to Personnel
✓ Tool box meeting will be conducted by Safety Officer or

Supervisor.
✓ All safety related matters must be emphasized with the whole
team and to be monitored and updated regularly.
9.4 Emergency Procedure
✓ In the event of injury of any personnel at the work site, the

access stairs will be utilized if the injured person could manage
to walk, if not, a stretcher and a service vehicle will be used to
transport the injured person to the nearest clinic or hospital.
✓ All safety related matters must be emphasized with the whole
team and to be monitored and updated regularly
10.0 QUALITY CONTROL
10.1 Quality Requirements Table
Type Compliance Remarks

1. Notice for Inspection (NFI) Required
2. Specifications Required
3. Material Submittal Required
4. Drawing Required
Product Data Sheet
Edition No. 03 (October 2015)
Sikadur -42 MP Normal HC
®
Sikadur®-42 MP Normal HC
3-part, multi purpose epoxy grouting system
®
Product Sikadur -42 MP Normal HC is a three-component, multipurpose, moisture tolerant,
Construction
epoxy grouting system. For use at temperatures between +10°C and +30ºC.
Description
Uses High-strength grouting and fixing of:
 Starter bars
 Anchors
 Fasteners
 Tie rods
 Crash barrier posts
 Fence and railing posts
Under-grouting and bedding of:

 Base plates
 Machine bases, seat base-plates for light and heavy machinery including heavy
impact and vibratory machinery, reciprocating engines, compressors, pumps,
presses, etc.
 Bridge bearings
 Mechanical joints (i.e. road/bridge/deck types, etc.)
Sleeper-less, direct rail fixing:

 Crane tracks
 Light rail and permanent way in tunnels
 Light rail and permanent way over bridges
Characteristics /  High early strength
Advantages  Ready-to-mix, pre-batched units
 Moisture tolerant
 Non-shrink
 Corrosion and chemically resistant
 Stress and impact resistant
 High compressive strength
 High vibration resistance
 Low coefficient of thermal expansion
Sikadur®-42 MP Normal HC 1/5

Tests
Approval / Standards Testing according to EN 1504-6.
Product Data
Form
Appearance / Colour Concrete Grey
Packaging 12 kg (A+B+C): pre-batched unit
30 kg (A+B+C): pre-batched unit
Storage
Storage Conditions/ 24 months from date of production if stored properly in original and unopened,
Shelf-Life sealed and undamaged packaging, in dry conditions at temperatures between
+15°C and +30°C. Protect from direct sun light.
Technical Data
Chemical Base Epoxy resin.
3
Density 2’130 kg/m (A+B+C)
Layer Thickness Minimum grout depth: 10 mm
Maximum grout depth: 150 mm
Temperature 10°-20°C 20°-30°C
Layer Thickness max. 150mm 100mm*
* no reduction of fillers; apply only with Mixing Ratio A : B : C = 5 : 1 : (30-36)
Change of Volume Creep:
2
4.14 N/mm (600 psi) / 31’500 N (+60°C) 1.10% (According to ASTM C1181)
2
2.76 N/mm (400 psi) / 21’000 N (+60°C) 0.21% (According to ASTM C1181)
2
API requirements: 0.5% with 2.76 N/mm load
Linear Shrinkage: -0.027% (According to ASTM C531)
Linear Shrinkage: -0.03% (According to EN 52450)
-5
Thermal Expansion 2.1 x 10 mm/mm/°C (Temp. range -30°C - +30°C) (According to ASTM C531)
-5
Coefficient 4.4 x 10 mm/mm/°C (Temp. range +24°C - +100°C)
-5
2.7 x 10 mm/mm/°C (Temp. range -20°C - +60°C) (According to EN 1770)
Water Absorption 0.059% (7 days) (According to ASTM C413)
Coefficient W
Thermal Stability Heat Deflection Temperature HDT:
HDT = +55°C (7 days / +23°C) (According to ISO 75)
Effective Bearing Area > 90% (According to ASTM C 1339)
Mechanical / Physical
Properties
Compressive Strength (According to ASTM C-579)
Curing time +10°C +23°C +30°C
2 2
1 day ~ 25 N/mm ~ 67 N/mm ~ 90 N/mm2
3 days ~ 75 N/mm2 ~ 89 N/mm2 ~ 104 N/mm2
2 2
7 days ~ 85 N/mm ~ 92 N/mm ~ 107 N/mm2
Product cured and tested at temperatures indicated.

Test specimen size: 50 * 50 * 50mm

2
Flexural Strength ~ 32 N/mm (According to ASTM C580)
2
Tensile Strength ~ 15 N/mm (According to ASTM D638)
2
Bond Strength > 47 N/mm (concrete failure) (slant shear) (According to ASTM C882)
(According to According to ISO 4624, EN 1542 and EN 12188)
2
~ 9 N/mm (on steel)
2
> 3.5 N/mm (concrete failure)
2
E-Modulus ~ 13’500 N/mm (Tangent modulus of elasticity in bending) (ASTM C580)
2
~ 18’000 N/mm (Compressive) (According to ASTM D695-96)
2
~ 16’000 N/mm (Flexural) (According to EN 53452)
Elongation ~ 1.3% (ASTM D638)
Elongation at Break 0.1 + 0.05% (7 days at +23°C) (According to ISO 75)
Strength Development Confirm the strength development by producing cubes on site and testing them for
compressive and flexural strength.
Thermal Compatibility No delamination / pass (According to ASTM C884)
Exotherm Peak 44°C (at +23°C) (According to ASTM D 2471)
System
Information
Application Details
Substrate Quality Mortar and concrete must be older than 28 days (dependent on minimum strength
requirements).
Verify the substrate strength (concrete, natural stone etc.).
The substrate surface (all types) must be clean, dry and free from contaminants
such as dirt, oil, grease, existing surface treatments and coatings etc.
Steel substrates must be de-rusted to a standard equivalent to Sa 2.5
The substrate must be sound and all loose particles must be removed.
Substrate must be dry or mat damp and free from any standing water, ice etc.
Substrate Preparation Concrete, mortar, stone:
Substrates must be sound, dry, clean and free from laitance, ice, standing water,
grease, oils, old surface treatments or coatings and all loose or friable particles
must be removed to achieve a laitance and contaminant free, open textured
surface.
Steel:
Must be cleaned and prepared thoroughly to an acceptable quality standard
equivalent to SA 2.5 i.e. by blastcleaning and vacuum. Avoid dew point conditions.
Surface and base plate contact area must be clean and sound. For best results, the
substrate shall be dry. Remove dust, laitance, oils, grease, curing compounds,
impregnations, waxes, foreign particles, coatings, and disintegrated materials by
mechanical means, i.e. chipping with a chisel, blastcleaning etc.
All anchor pockets or sleeves must be free of water. Apply grout immediately to
prevent re-oxidizing / rust formation.
For optimum results:
When grouting areas or equipment that is sensitive to vibration, it is recommended
that the contact surfaces are prepared according to the latest edition of the
American Petroleum Institute’s Recommended Practice 686 “Machinery Installation
and Installation Design”, Chapter 5.

Application
Conditions /
Limitations
Substrate Temperature +15°C min. / +30°C max.
Ambient Temperature +15°C min. / +30°C max.
®
Material Temperature Sikadur -42 MP Normal HC must be applied at temperatures between +15°C and
+30°C.
Condition the material by also storing at this temperature for 48 hours before use.
Substrate Moisture ≤ 4% pbw
Content
Dew Point Substrate temperature during application must be at least 3°C above dew point to
avoid condensation.
Application
Instructions
Mixing Part A : B : C = 5 : 1 : 30 by weight (Standard)
Solid / liquid = 5 : 1 by weight
Mixing Time Pre-batched units:
Mix components A and B in the component A pail for approx.
30-60 seconds with a paddle attached to a low speed drill
(300-450 rpm). Avoid aeration while mixing until the material
becomes uniformly blended in colour and viscosity. Place the
mixed epoxy into an appropriate mixing vessel. Slowly add the
contents of component C (to keep air entrapment at a
minimum) dependent on flow requirements (observe the
correct mixing ratio) and mix until uniform and homogeneous.
(approx. 3 min)
Mix only that quantity which can be used within its potlife.
Never mix Component A and B without adding component C
(as the exothermic reaction between A and B alone generates
excess heat)
®
Leave Sikadur -42 MP Normal HC to stand in the normal
mixing vessel for 2 – 3 minutes until the majority of entrained
air bubbles have dispersed.
Application Method / Forming:
®
Tools The consistency of the Sikadur -42 MP Normal HC epoxy grout system requires the
use of permanent or temporary forms to contain the material around base plates, for
example. In order to prevent leakage or seepage, all of these formers must be
sealed. Apply polyethylene film or wax to all forms to prevent adhesion of the grout.
Prepare the formwork to maintain more than 100 mm liquid head to facilitate
placement. A grout box equipped with an inclined trough attached to the form will
enhance the grout flow and minimize air encapsulation.
Pour the mixed grout into the prepared forms from one or two sides only, to
eliminate air entrapment. Maintain the liquid head to ensure intimate contact to the
base plate. Place sufficient epoxy grout in the forms to rise slightly above the
underside (3 mm) of the base plate. The minimum void depth beneath the base-
plate shall be 12 mm. Where the void beneath the base plate is greater than 150
mm, place the epoxy grout in successive 150 mm lifts or less, once the preceding
lift has cooled.
Once hardened check the adhesion by tapping with a hammer.

Cleaning of Tools Sweep excess grout into appropriate containers for disposal before it has hardened.
Dispose of in accordance with applicable local regulations. Uncured material can be
removed with Sika® Colma Cleaner or Xylene based solvent. Cured material can
only be removed mechanically.
Potlife (200g, adiabatic testing)
+10°C +23°C
5 : 1 : 30
130 minutes 75-80 minutes
The potlife begins when the resin and hardener are mixed. It is shorter at high
temperatures and longer at low temperatures. The greater the quantity mixed, the
shorter the potlife. To obtain longer workability at high temperatures, the mixed
adhesive may be divided into portions. Another method is to condition parts A+B
and C to lower temperature before mixing them (i.e. only when application
temperatures are above +20°C).
Notes on Application / Minimum substrate temperature: +15°C. The material must be conditioned by being
Limitations stored in an area with an ambient temperature between +15°and +30°C for a
minimum of 48 h before using.
Construction
Do not thin with solvents. Solvents will prevent proper curing and change
mechanical properties.
®
Sikadur -42 MP Normal HC is a vapour barrier when cured. Minimum grout depth:
10 mm. Maximum grout depth: 150 mm per lift. The last lift must be kept at 50 mm.
Component C must be kept dry. For specific bolt grouting applications please refer
to Sika® Technical Services. For proper seating, allow the grout to rise above the
bottom (3 mm) of the base plate.
Avoid splitting prebatched units to mix. Mix complete units only. Cold ambient,
substrate or material temperatures will influence the curing and flow characteristics
®
of Sikadur -42 MP Normal HC. Do not subject cured epoxy grout to sudden
temperature changes especially during early curing stages. Contact Sika®
Technical Services for control joint spacing on large base plate grouting projects.
®
Sikadur resins are formulated to have low creep under permanent loading.
However due to the creep behaviour of all polymer materials under load, the long
term structural design load must account for creep. Generally the long term
structural design load must be lower than 20-25% of the failure load. Please consult
a structural engineer for load calculations for your specific application.
Value Base All technical data stated in this Product Data Sheet are based on laboratory tests.
Actual measured data may vary due to circumstances beyond our control.
Local Restrictions Please note that as a result of specific local regulations the performance of this
product may vary from country to country. Please consult the local Product Data
Sheet for the exact description of the application fields.
Health and Safety For information and advice on the safe handling, storage and disposal of chemical
products, users shall refer to the most recent Material Safety Data Sheet containing
Information physical, ecological, toxicological and other safety-related data.
Legal Notes The information, and, in particular, the recommendations relating to the application and
end-use of Sika® products, are given in good faith based on Sika's current knowledge
and experience of the products when properly stored, handled and applied under normal
conditions in accordance with Sika’s recommendations. In practice, the differences in
materials, substrates and actual site conditions are such that no warranty in respect of
merchantability or of fitness for a particular purpose, nor any liability arising out of any
legal relationship whatsoever, can be inferred either from this information, or from any
written recommendations, or from any other advice offered. The user of the product must
test the product’s suitability for the intended application and purpose. Sika reserves the
right to change the properties of its products. The proprietary rights of third parties must
be observed. All orders are accepted subject to our current terms of sale and delivery.
Users must always refer to the most recent issue of the local Product Data Sheet for the
product concerned, copies of which will be supplied on request.
Sika Philippines, Inc.

888 Unit A & B,
Marcos Alvarez Ave., Talon V, Tel. No.: +(632) 806-2875
Las Piñas City 1747 Fax No.: +(632) 806-2883
Philippines Website: phl.sika.com

CONSEQUENCES
Low Minor Moderate Major Catasthropic

PROBABILITY 1 2 3 4 5
1. ACTIVITY OR TASK: REPAIRING COLUMN AND SHEARWALL WITH CONCRETE DEFECTS USING Almost certain -Multiple times a day 5 5 10 15 20 25
SIKADUR 42 Likely - Several times in a week 4 4 8 12 16 20
JSA Participants: Responsible Supervisor/Foreman: Possible - once a week possibly 3 3 6 9 12 15
Unlikely - Could occur at some time 2 2 4 6 8 10
Competence/qualifications Rare - Negligible 1 1 2 3 4 5

required to complete work
safely:
Prepared: Reviewed: Approved: CONSEQUENCES

Edwin B. Barcelon Low: Short-term temporary inconvenience or symptoms, no medical treatment;
environmental nuisance, limited temporary damage to immediate, low significance
Ricky Carlet Rene Rodriguez Rey Tulod environment.
Minor: Medical treatment injury, short-term reversible disablement; minor short-term
Name and Position Signature / EHS Personnel Signature / Project Manager Signature effects on local environment, or small area of limited significance.
Date Date 4-1-2020 /Date Moderate: Serious injury with some permanent disablement; moderate widespread short-term
impact on local environment of limited significance.
Review Comments Revision Details Major: Single fatality, serious injury with severe permanent disablement; serious
widespread, medium-term environmental harm to local environment, some ecosystem
Accomplish attachment 1: Date: By: Initial:

impairment.
Catastrophicl: Multiple fatalities, major irreversible health effects to > 50 people; major
Rev 0 widespread, long-term environmental harm to significant environment or ecosystem.
2. HAZARD IDENTIFICATION : identify hazards that may be present by ticking items on the list below. 3. PRECAUTIONS : hardhat, safety glasses, safety boots compulsory
CONFINED SPACE HAZARDOUS AREA HIGH RISK HIGH RISK ADDITIONAL PRECAUTIONS PERMITS
Difficult Entry/Exit Excavation Falling Objects X Suspended loads Gloves (typs) : riggers Hot Work
Oxygen Deficiency Erection/dismantling of scaffold X Poor Lighting Poor visibility X Goggles /safety glass X Excavation
Oxygen Excess Working at Heights X Slippery Surfaces X Inhale able dusts/fibres X Full face shield Confined Space
Engulfment Formworks stripping Multiple Electrical Feeds High noise levels High visibility vest X Hazardous Work Clearance
Toxic Gas Present Working above/in water Trip Hazards X Use of chemicals Harness C&A 6 X Access to Area
Temperature Extremes Hazardous/Toxic Substances X Electrical Hazards Elevated work platform X Fire extinguishers High Voltage Access
Biological Hazards Potential for Difficult Rescue Working near crane and X Difficulty to communicate Barricades X Scaffolding x
Explosive Gas Present Remote Area crane runways amongst workers Ventilation Other?
Carbon monoxide present Heavy Lifting Activity moving machinery Manual Handling X Lighting X
Traffic movement Sharp Materials X Erect scaffolding to access X
HAZARDOUS SUBSTANCES in work area/to be used attach Rail movement Working near operation Respirator or dust mask X SPECIAL ISSUES:
MSDS Live rails processing lines Erect warning signs
Ladders used in the task X Radiation Personal locks or tag system
Working at heights x Tools & equipment X Group isolation
Flammable materials Working with Toxic/ Welding screen
present Hazardous Substances Fall arrest systems
Pneumatics Pressurized fluids Welding face shield
4. ENVIRONMENTAL HAZARDS: tick those identified 5. EQUIPMENT REQUIRED:

Air pollution (dust, fumes) Spills to ground Hazardous waste disposal Handling of Static Plant & equipment
toxic/hazardous
Noise (plant & equipment) Soil Erosion Waste disposal materials Mobile plant & equipment
Reviewed by: EDWIN B. BARCELON / RENE RODRIGUEZ_____________________________________________

Revision 0 Page 1 of 14
Spills to drains/waterways Hazard to flora /fauna Others Safety /Emergency Equipment Standard PPE
NAME OF TASK: REPAIRING COLUMN AND SHEARWALL WITH CONCRETE DEFECTS USING JSA number: Revision:
SIKADUR 42
Step Sequence of basic job Potential safety & environmental Risk Recommended corrective/preventive action or Residual Action by
n° steps hazards Rating procedure risk
rating State the name of
Break down job into steps. Each step Identify the hazards (health, safety and/or all personnel’s
Logical environmental) associated with each step, Use table who will be
sequenc should accomplish a major task and Determine what actions are necessary to eliminate or minimize all After
responsible for
e be logical. Examine each to find all possible risk factors. on the hazards that could lead to an accident, injury, illness or environmental implementin
previous incident. The risk must be reduced or controlled to a level that is the execution of
Environmental aspects. page to
g the
the control
acceptable before work commences. corrective
score risk. Indicate who is to perform the action where applicable against each measures
action.
action.
1 5.1 SUBTRATE • Slip, trip and fall 6 • Toolbox talks to be conducted to all involved workers 2 Supervisor
PREPARATION • Exposed to dust and staff personnel regarding heat stress prior to Safety
5.1.1 Mark clearly the area of • Exposed to sun commence of work
substrate surface where damage • Heat exhaustion • Drinking water must be available at all times
or defect concrete is to be • Fall from height • Wear Personal Protective Equipment
removed. 1. Hard Hat
2. Spectacles
3. Hand Gloves
4. High Visibility Vest
5. Safety Shoes
6. N95
7. Full body harness
• Conduct housekeeping and materials management at
all times
5.1.2.Take out the defective • Electrical hazard 3 • Toolbox talks to be conducted to all involved workers 9 Supervisor
concrete by chipping with a • Exposure to heat and staff personnel prior to commence of work Safety
mechanical chipping hammer. • Heat Exhaustion • Ensure power tools are properly inspected prior to
Chip down to undoubtedly sound • Defective tools and equipment to use
concrete and prior thorough Be use • Ensure work area are adequate lighting’
cleaning by wire brush and • Poor Illumination during Night • Ensure drinking water must be available always
Shift • Electrical cord of the power tools must be inspected
compressed air has been done to
and no splicing joint
the reinforcement and chipped
concrete surfaces.

Logical who will be
environmental) associated with each step, Use table
responsible for
previous the execution of
incident. The risk must be reduced or controlled to a level that is g the
the control
action.
action.
5.1.3.Cut surface edges of the 1. Electrical must check prior 6 • Toolbox talks to be conducted to all involved workers 2 Supervisor
boundaries activities formed 2. Exposure to heat and staff personnel regarding heat stress prior to Safety
from chipping with a hand- 3. Heat Exhaustion commence of work.
4. Defective tools and equipment to • Wear Personal Protective Equipment
held mechanical
be use • Hard Hat
concrete/grinder to square
5. Poor Illumination during Night Shift • Spectacles
edges of about 10 mm • Hand Gloves
minimum depth perpendicular • High Visibility Vest
to the concrete surface to • Safety Shoes
avoid any feather edge. • N95
• Ensure all tools and equipment used are properly
inspected and tagged.
• Drinking water must be available always
• Ensure pouring area is well lighted
5.1.4. Remove all loose chippings, • Slip, trip and fall 6 • Toolbox talks to be conducted to all involved workers 2 Supervisor
• Exposed to sun and staff personnel regarding proper handling of Safety
rust and dusts from the concrete
• Exposure to fresh concrete fresh concrete and management of heat stress prior
cavity surfaces and exposed rebar • Fall from height to commence of work.
• Struck by falling object • Conduct housekeeping before commence of work
surfaces by steel brush, power
and remove obstruction to access at all times
steel brush, compressed air • Wear Personal Protective Equipment
• Hard Hat
blowing and/ or water blast
• Spectacles
cleaning. • Hand Gloves
• High Visibility Vest
• Safety boots
• N95
• Full body harness
• Remove unsecured materials stored above
scaffolding or overhead structures.

Logical who will be
responsible for
the control
action.
action.
5.1.6 Ensure area to be dry • Exposure to fresh concrete 4 • Toolbox talks to be conducted to all involved workers 2 Supervisor
before application. • Slip, trip and fall and staff personnel regarding proper handling of Safety
• Poor illumination during night shift fresh concrete prior to commence of work
• Conduct housekeeping before commence of work
and remove obstruction to access at all times
• Wear Personal Protective Equipment
1. Hard Hat
2. Spectacles
3. Hand Gloves
5. Safety boots
6. N95
• Ensure Testing area is well-lighted
5.1.7 Prepare a custom or • Exposure to fresh concrete 6 • Toolbox talks to be conducted to all involved workers 2 Supervisor
tailor fit formwork to cover the • Traffic congestion and staff personnel regarding proper handling of Safety
formed cavity at the wall • Struck by moving vehicle fresh concrete prior to commence of work
with a grout entry opening • Ensure traffic marshals and traffic signages are
(letter box technique or deployed strategically to prevent traffic incident.
funnel) on its top immediately
above the cavity.

Logical who will be
responsible for
the control
action.
action.
5.1.8 Assemble the • Slip, trip and fall 9 • Toolbox talks to be conducted to all involved workers 2 Supervisor
formwork and carry out a trial • Exposed to sun and staff personnel regarding proper handling of Safety
installation ensuring a tight • Exposure to fresh concrete fresh concrete and management of heat stress prior
• Fall from height to commence of work.
fitting bottom and side
• Struck by falling object • Conduct housekeeping before commence of work
contacts with the concrete
• Defective tools used and remove obstruction to access at all times
wall surface. • Poor illumination during night shift • Wear Personal Protective Equipment
1. Hard Hat
2. Spectacles
3. Hand Gloves
5. Safety boots
6. N95
• Ensure all tools are properly inspected and tagged.
5.1.9 Take out the pre- • Slip, trip and fall 9 • Toolbox talks to be conducted to all involved workers 2 Supervisor
assembled formwork and • Exposed to sun and staff personnel regarding proper handling of Safety
prepare for the epoxy bonding • Exposure to fresh concrete fresh concrete and management of heat stress prior
and grout application • Fall from height to commence of work.
• Struck by falling object • Conduct housekeeping before commencing of work
• Defective tools used and remove obstruction to access at all times
• Working at height • Wear Personal Protective Equipment
• Chemical exposure 1. Hard Hat
2. Spectacles
3. Hand Gloves (Chemical)
5. Safety boots
6. N95
7. Full body harness requires

Logical who will be
responsible for
the control
action.
action.
5.1.10 For soffit, prepare • Exposed to sun 4 • Toolbox talks to be conducted to all involved workers 2 Supervisor
formworks underneath the • Exposure to fresh concrete and staff personnel regarding proper handling of Safety
slab then drill the top portion • Slip, Trip and Fall fresh concrete and management of heat stress prior
to commence of work.
until it connects to the
• Wear Personal Protective Equipment
concrete defects at the
1. Hard Hat
bottom. Prepare formworks 2. Spectacles
then fix it on all side with 3. Hand Gloves (Chemical)
sufficient support and shoring. 4. High Visibility Vest
5. Safety boots
6. N95
5.2 MIXING • Exposed to chemical 2 • Wear Personal Protective Equipment 4 Supervisor

5.2.1 Add all of component • Skin irritation 1. Spectacles Safety
B (hardener) to component A • Inhalation 2. Face shield
3. Hand Gloves (Nitrile Gloves)
(resin). Make sure the
4. Respiratory Mask
hardener container is fully
• Safety Data Sheet must be always available on work
emptied into the resin area
component. (Use a spatula.)

Logical who will be
responsible for
the control
action.
action.
5.2.1 Mix both components • Exposed to chemical • Toolbox talks to be conducted to all involved workers
thoroughly with a low speed • Skin irritation 3 and staff personnel prior to commence of work 9 Supervisor
• Inhalation • Wear Personal Protective Equipment Safety
electric mixer (300 -400 rpm).
• Splashes of mixing chemical 1. Hard Hat
• Electrocution 2. Spectacles
• Spillage 3. Hand Gloves (Nitrile Gloves)
5. Safety boots
6. Respiratory Mask
• Ensure Safety Data Sheet must be available
• Provide drip pan / tray to prevent spillage
5.2.3 Mix for at least 30 • Exposed to chemical 3 • Toolbox talks to be conducted to all involved workers 9 Supervisor
seconds avoiding aeration • Skin irritation and staff personnel prior to commence of work Safety
whilst mixing, until the • Inhalation • Wear Personal Protective Equipment
material becomes uniformly • Splashes of mixing chemical 1. Hard Hat
blended in color and viscosity.
• Heat exhaustion 4. Respiratory Mask
• Ensure drinking water must be available always

Logical who will be
responsible for
the control
action.
action.
5.2.4 Place the mixed epoxy • Exposed to dust of the powder 3 • Wear appropriate Personal Protective Equipment 9 Supervisor
into an appropriate grout aggregate 1. Face shield Safety
mixing vessel which is big • Eye irritation 2. Spectacles
• Skin irritation 3. Respiratory mask
enough to then add
4. Chemical Gloves
Component C (powdered
• Wear long sleeve
aggregate filler) to produce • Provide Safety Data Sheet
the whole finished volume of
the product (A+B+C
Components)
5.2.5 Slowly add the • Exposed to chemical 3 • Wear Personal Protective Equipment 9 Supervisor
contents of the bag of • Skin irritation 1. Hard Hat Safety
component C (to keep air • Inhalation 2. Spectacles
entrapment at a minimum). • Splashes of mixing chemical 3. Hand Gloves (Nitrile Gloves)
• Spillage 4. Respiratory Mask
Note: some of Component C
may be omitted to meet • Provide drip pan / tray to prevent spillage
defined higher flow Ensure drinking water must be available always
characteristics.
5.2.6 Mix for approximately • Exposed to chemical 3 • Toolbox talks to be conducted to all involved workers 9 Supervisor
3 minutes until uniform and • Skin irritation and staff personnel prior to commence of work Safety
homogeneous so that the C- • Inhalation • Wear Personal Protective Equipment
• Splashes of mixing chemical 1. Hard Hat
Component is thoroughly
mixed and blended with the
resin and hardener. • Heat exhaustion 4. Respiratory Mask
• Ensure drinking water must be available always

Logical who will be
responsible for
the control
action.
action.
5.3 APPLICATION • Slip, trip hazard 2 • Conduct housekeeping and materials management at 4 Supervisor
5.3.1 Apply the mixed • Exposed to dust all times Safety
epoxy-based components to • Back pain • Wear N95 dust mask
the designated repair location • Use proper lifting techniques
• Ask for help to co – workers to lift the materials
using a funnel or chute to
• Do not lift the materials exceed to your weight
contain the mixture during
application. The pot life begins
when the resin and the
hardener are mixed. The
component has a shorter life
span at high temperature and
longer life span at low
temperatures. The grout shall
be protected to direct
sunlight, rain and dust during
its curing period. Skim coat or
any approved coating will be
applied on the cured surface
to comply for architectural
requirements.
5.3.2 For Honeycomb or • Unauthorized commencing of work 2 • Secure Permit to Work prior to commencing of 4 Supervisor
any other large concrete • Slip, trip activity Safety
defects on soffit, pour the • Expose to sun • Removed all unnecessary materials on work area to
• Exposed to dust prevent slip, trip hazard
mixture at the drilled hole
• Heat exhaustion • Drinking water must be available always
prepared earlier until it reach
• Wear N95 dust mask
the soffit of the slab. Pour • Awareness on heat stress and discuss during toolbox
until the whole hole is filled. meeting.

Logical who will be
responsible for
the control
action.
action.
5.3.3 Apply approved skim • Slip, tri and fall 3 • Conduct housekeeping and materials management at 9 Supervisor
coat for architectural • Exposed to sun all times Safety
requirements. • Skin irritant • Wear appropriate Personal Protective Equipment
• Awareness on heat stress and discussed in toolbox
meeting
5.4 CHECKLIST • Slip, trip and fall 2 • Remove all unnecessary materials on work area and 4 Supervisor
5.4.1 Choose adequate • Unauthorize commencing of work materials management at all times. Safety
mixing paddle for proper • Secure Permit to Work prior to commence of work
mixing and to avoid air
entrapment.
5.4. 2 Mix Components A and • Exposed to chemical 3 • Toolbox talks to be conducted to all involved workers 9 Supervisor
B in the pail of Component A • Skin irritation and staff personnel prior to commence of work Safety
for 30 seconds with a paddle • Inhalation • Wear Personal Protective Equipment
attached to a low speed drill • Splashes of mixing chemical 1. Hard Hat
(300-450 rpm).
4. Safety boots
5.4.3 Do not thin with 5. Respiratory Mask
solvents. Solvents will prevent • Ensure Safety Data Sheet must be available
proper curing and change the • Provide drip pan / tray to prevent spillage
mechanical properties

Logical who will be
responsible for
the control
action.
action.
• Exposed to dust of the powder 3 • Wear appropriate Personal Protective Equipment 9 Supervisor
5.4.4 Place the mixed epoxy aggregate 1. Face shield Safety
into an appropriately sized • Eye irritation 2. Spectacles
• Skin irritation 3. Respiratory mask
grout mixing vessel to
• Exposed to dust 4. Chemical Gloves
accommodate and mix the
5. N95 Dust mask
whole of Component C. • Wear long sleeve
• Provide Safety Data Sheet
5.4.5 Do not change the
mixing ratio! refer to the
product data sheet for the
approved variations in the
mixing ratio
5.4.6 Slowly add the entire • Exposed to chemical 3 • Wear Personal Protective Equipment 9 Supervisor
contents of component C and • Skin irritation 1. Hard Hat Safety
mix until the grout is • Inhalation 2. Spectacles
• Splashes of mixing chemical 3. Hand Gloves (Nitrile Gloves)
homogeneously blended
• Spillage 4. Respiratory Mask
(approx. 3min) and a
completely uniform color. • Provide drip pan / tray to prevent spillage
Ensure drinking water must be available always

Logical who will be
responsible for
the control
action.
action.
• Slip, trip hazard 2 • Conduct housekeeping and materials management at 4 Supervisor
5.4.7 Leave Sikadur-42 to • Unauthorized commencing of all times Safety
stand and mature in the activity • Secure Permit to Work prior to commencing of
mixing vessel for several • Exposed to dust activity
• Heat exhaustion • Wear N95 dust mask
minutes (approx. 2-3 minutes)
• Ensure drinking water is available at all time s
until the majority of entrained
air bubbles have dispersed
before the grouting procedure
begins.
5.4.8 Avoid splitting pre-

batched units to mix. Mix
complete pre-batched units
only
5.4.9 Never reduce the stated • Miscommunication 2 • Give the workers clear instruction to prevent double 4 Supervisor
mixing time. This can result in • Poor illumination handling of work Safety
reduced flow characteristics • Heat stroke • Provide adequate lighting on work area
and inconsistent properties in • Awareness on heat stress and discussed during
toolbox meeting
the cured grout
5.4.10 Component C must be

kept dry

Logical who will be
responsible for
the control
action.
action.
5.4.11 Colder and hotter • Heat stroke 2 • Ensure drinking water must be available always to 4 Supervisor
ambient substrate or material • Heat exhaustion prevent dehydration Safety
temperatures will influence • Exposed to sun • Awareness on heat stress and discussed during
the curing and flow toolbox meeting
• Rest 5 to 10 minutes to prevent dizzy
characteristics of Sikadur®-42
MP Normal HC
5.4.12 Do not subject epoxy

grouts to sudden temperature
changes especially during
early curing stages
• Unauthorized commencing of 2 • Secure Permit to Work prior to commencing of the 4 Supervisor

5.4.3 Contact Sika Technical activity activity Safety
Services for advice on control • Miscommunication • Proper communication
joint spacing for large base • Give a clear instruction
plate grouting projects
5.4.14 Do not vibrate the

Epoxy Grout during placing
5.4.15 Wherever possible

unrestrained “shoulders” are
to be avoided. These have a
tendency to crack and/or
debond

Logical who will be
responsible for
the control
action.
action.
5.4.16 For optimum bond • Slip, trip and fall 2 • Toolbox talks to be conducted to all involved workers 4 Supervisor
strength to the substrate, first • Exposed to chemical and staff personnel prior to commence of activity Safety
apply a small amount of epoxy • Digestion • Wear Appropriate Personal Protective Equipment for
grout to the bottom and the • Inhalation the task
1. Safety Glass / Face Shield
shoulder of the grouting area
2. Respiratory mask
to ‘wet’ these parts. Brush this 3. Chemical gloves
well into the substrate if • Remove all unnecessary materials on work area to
possible. Then apply the rest prevent slip, trip and fall hazard
of the first layer of the • Secure and properly arrange all materials on a safe
Sikadur®-42 MP Normal HC area
epoxy grout as soon as • Do not block the access
possible e.g. application is
“wet on wet”
5. 4.17 When applied to mat • Exposed to dust 2 • Wear appropriate Personal Protective Equipment for 4 Supervisor
damp concrete, brush the • Eye injury the task Safety
grout well into the substrate • Skin irritation 1. N95
2. Safety Glass / Face shield
first.
3. Hand Gloves
4. Long Sleeve
• Safety Data Sheet must be available always


SOLN-MS-ST-PBD-BA101-0071 REV0 Method Statement For Repairing of Concrete Defects For Column and Shearwall 0 - Final-B-APPROVED WC 0

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SOLN-MS-ST-PBD-BA101-0071 REV0 Method Statement For Repairing of Concrete Defects For Column and Shearwall 0 - Final-B-APPROVED WC 0

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CONTRACTOR SUBMITTAL FORM

Submission No.: SOLN-MS-ST-PBD-BA101-0071

Comments / Remarks: Status

C Rejected and re-submit

Name & Signature Date:

Doc. Ref.: SOLN-TRN-TEMP-0003

-USE APPROVED SIKADUR - 42

Prepared by: Reviewed by: Noted by:

Ricky Carlet S.E. NARAG /R. RODRIGUEZ/R.TULOD KEVIN WHITE

Execution Revision Revision Page

1.0 PURPOSE ....................................................................................... 3

5.0 WORK METHODOLOGY ................................................................... 4

7.0 WORK FORCE .................................................................................. 8

8.0 REFERENCES ................................................................................... 8

9.0 ENVIRONMENTAL SAFETY AND HEALTH .......................................... 8

Contractor to coordinate with MEPF

This document provides a method statement in establishing a

2.0 SCOPE OF WORK

3.0 TOOLS AND EQUIPMENT

Note: The quantities of above t o o l s a n d equipment will be adjusted

4.1 Sikadur -42 is a three component epoxy based material, solvent-free,

5.0 WORK METHODOLOGY

Figure 5.5.1 - Mixture of Figure 5.5.2 – Mixing using

Figure 5.7.1 –Sikadur -42

ORGANIZATION, RESPONSIBILITIES, & SUPERVISION

6.1 Personnel Organization

6.2 Responsibility & Supervision

It is the responsibility of the Contractor’s staff and personnel to comply

7.0 WORK FORCE

No. Trade Nos. Remarks

Note: The Number of persons shall be selected in accordance with work

8.1 Material Data sheet

9.0 ENVIRONMENTAL, SAFETY AND HEALTH

9.2 Job Safety Analysis

9.2 Protective & Safety Equipment

Personal safety equipment is a must to be worn at all site activities.

9.3 Information to Personnel

✓ Tool box meeting will be conducted by Safety Officer or

9.4 Emergency Procedure

✓ In the event of injury of any personnel at the work site, the

10.0 QUALITY CONTROL

10.1 Quality Requirements Table

Type Compliance Remarks

Under-grouting and bedding of:

Sleeper-less, direct rail fixing:

Sikadur®-42 MP Normal HC 1/5

Product cured and tested at temperatures indicated.

Sikadur®-42 MP Normal HC 2/5

Sikadur®-42 MP Normal HC 3/5

Sikadur®-42 MP Normal HC 4/5

Sika Philippines, Inc.

Sikadur®-42 MP Normal HC 5/5

Low Minor Moderate Major Catasthropic

SIKADUR 42 Likely - Several times in a week 4 4 8 12 16 20

JSA Participants: Responsible Supervisor/Foreman: Possible - once a week possibly 3 3 6 9 12 15

Unlikely - Could occur at some time 2 2 4 6 8 10

Competence/qualifications Rare - Negligible 1 1 2 3 4 5

Prepared: Reviewed: Approved: CONSEQUENCES

Accomplish attachment 1: Date: By: Initial:

4. ENVIRONMENTAL HAZARDS: tick those identified 5. EQUIPMENT REQUIRED:

Reviewed by: EDWIN B. BARCELON / RENE RODRIGUEZ_____________________________________________

Reviewed by: EDWIN B. BARCELON / RENE RODRIGUEZ_____________________________________________

Reviewed by: EDWIN B. BARCELON / RENE RODRIGUEZ_____________________________________________