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Tailor Made Concrete Structures – Walraven & Stoelhorst (eds)

© 2008 Taylor & Francis Group, London, ISBN 978-0-415-47535-8

Diagnosis of the state of concrete structures after fire

E. Annerel & L. Taerwe


Laboratory Magnel for Concrete Research, Ghent University, Ghent, Belgium

ABSTRACT: Generally, concrete structures have a high fire resistance. After fire, it is of economical interest
to reuse the structure after appropriate repair based on a reliable assessment of the residual strength. This paper
deals with some fundamental aspects of a scientific and systematic methodology to assess the damage and to
estimate the residual concrete strength on the basis of the change in colour and the crack development. This
method seems to be promising, but the number of cracks and the change in colour are influenced by the test
set up. Furthermore, these relationships change when the concrete ages after heating. Other methods such as
water immersion, the Rebound Index and microscopy also provide an adequate basis for the assessment of the
temperature in heated concrete.

1 INTRODUCTION Table 1. Concrete mix design.

The effect of fire on the strength of traditional concrete SCC – TC – TCk –


has been studied for a long time and typical mod- siliceous siliceous calcareous
els are described in codes. However, the behaviour of
self-compacting concrete (SCC) under fire load has Sand [kg/m3 ] 782 640 663
Gravel 2–8 mm [kg/m3 ] 300 525 –
not yet been widely investigated. One of the main
Gravel 8–16 mm 340 700 –
topics in fire research today is the assessment of the [kg/m3 ]
residual strength after fire exposure. Concrete heated Limestone 2/6 – – 450
to high temperatures develops cracks and changes in Limestone 6/20 – – 759
colour from red (300–600◦ C) to whitish grey (600– Portland cement I 52.5 400 350 350
900◦ C) and buff (900–1000◦ C). Guise (1997) and [kg/m3 ]
Felicetti (2004) argue that both alterations can be Water [kg/m3 ] 192 165 165
linked to the residual strength, since they are all tem- Limestone powder 300 – –
perature related. Assessing the temperature based on [kg/m3 ]
the alterations should therefore provide enough infor- Superplasticizer [l/m3 ] 2.90 – –
mation for estimating the residual strength of the W/C [–] 0.48 0.47 0.47
Compressive strength 65.9 56.5 60.3
heated structure. Mohamedbhai (1986) and Sarshar 28d [N/mm2 ]
& Khoury (1993) discuss the effect of the test con-
ditions on the strength degradation. The heating rate
of the furnace, the time spent at target temperature and
the cooling method seems to play an important role. vibrated concretes with siliceous aggregates (TC) and
Sarshar & Khoury (1993) and Poon (2001) present a calcareous aggregates (TCk) used in the test program.
certain degree of strength recovery of the heated con- One hundred fifty millimetre cubes were cured for
crete depending on the type of storage after fire. All 4 weeks in an air-conditioned room at a RH >90%
these parameters are important for a practical analysis, and a temperature of 20 ± 1◦ C, after which they were
because they determine the value of the actual residual stored at 60% RH and 20 ± 1◦ C for drying until the
strength, which is necessary for structural calculations. testing age of 17 weeks. The SCC cubes were dried
before testing for 3 weeks at 105◦ C to avoid explosive
spalling. Two cubes were heated for each of the exam-
2 RESIDUAL STRENGTH
ined temperature levels (till 800◦ C), which occurred
at a heating rate of 3.5◦ C/min. The target temperature
2.1 Compressive strength reduction
was kept constant for 750 minutes, after which the
Table 1 summarises the mix design of the self- cubes were cooled in ambient air after removal from
compacting concrete (SCC) and the traditional the furnace.

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1.2 1.2
SCC ref SCC 20°C/min
1.1 SCC 3600 min SCC water
1
1 TC ref TC 10°C/min
TC 3600 min TC water
0.9
fc(θ)/fc(θ0) [-]

0.8

fc(θ)/fc(θ0) [-]
0.8
0.6 0.7
0.6
0.4
EC siliceous 0.5
0.2 TC 0.4
SCC 0.3
0 0.2
0 100 200 300 400 500 600 700 800 300 350 400 450 500 550 600
Temperature [°C] Temperature [°C]

Figure 1. Residual compressive strength. Figure 2. Influence of different test conditions on the
residual compressive strength.
Figure 1 illustrates the mean residual compressive
1.2
strength immediately after cooling down to ambient
temperature. In this graph θ0 is 20◦ C for TC and 105◦ C
1
for SCC. Notice that both curves are situated around
the Eurocode curves for normal siliceous concrete (EN 0.8
fcil(θ)/fcil(20°C)

1992-1-2).
12 weeks
0.6
0 days
2.2 Effect of test conditions
0.4
To determine the influence of the test conditions on
the residual strength, TC and SCC 150 mm cubes 0.2
were heated up to 350◦ C and 550◦ C. The standard
test conditions as mentioned in section 2.1 are cho- 0
sen as reference. One of these conditions is altered, 0 100 200 300 400 500 600

while the other remain the same. The heating rate is Temperature [°C]

changed from 3.5 to 10◦ C/min for TC and 20◦ C/min


for SCC, whereas the duration at the target tempera- Figure 3. Compressive strength on cylinders after fire
ture is increased from 750 to 3600 minutes and the exposure.
cooling regime was modified from a slow cooling into
a rapid cooling by immersion under water. is the fastest for the cubes stored under water. Apart
Figure 2 shows the effect of the different testing from ‘TC 550◦ C water recured’, the strength at 56 days
regimes on the residual strength measured immedi- is lower than the strength immediately after cooling as
ately after cooling. The cooling method is the most seen in Figure 1. Therefore, these results should be
important parameter, resulting in an extra drop of the considered when evaluating the residual strength of a
residual strength of 30–35%. Notice that the SCC concrete member.
cubes have a 110% strength increase at 350◦ C, whereas
in Figure 1 the strength then already decreases.
3 ASSESSMENT OF THE TEMPERATURE
2.3 Effect of storage conditions after heating PROFILE
Figure 3 shows the compressive strength decrease
3.1 Colorimetry
for 150 × 300 mm cylinders immediately after heat-
ing and after a storage period of 12 weeks in ambient After a 2 months curing period at 60% RH and
air. An additional strength decrease of 20 to 30% is 20±1◦ C, two cores were drilled out of one 150 mm
noticeable. cube SCC and TC. From these cores 6 discs were sawn,
One hundred fifty millimetre cubes were heated at which are polished and dried till testing for at least
350◦ C and 550◦ C, after which they were stored under two weeks at 60◦ C. Since this procedure was repeated
water or in air for 7, 28 and 56 days.The test parameters for another cube casted at a later time, a total of 24
are the same as the standard conditions as mentioned discs was obtained for each type of concrete. Two
in section 2.1. Figure 4 illustrates that the strength discs (belonging to different mixes) were heated with-
decreases to a minimum around 7 days after heating, out mechanical load at a heating rate of 30◦ C/min to
from where it slowly recovers. The strength recovery the target temperatures (till 1160◦ C) which were kept

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Figure 5. (L)ab colour measurement on polished concrete.

(which are not masked) and less black from the masked
coarse aggregates.
For practical in-situ expertise methods, the colour
of the fire exposed concrete needs to be measured
directly on the concretes surface, without first drilling
cores. Therefore, TC and TCk cubes are cut in two
halves and heated to different temperatures according
to the standard test conditions as mentioned in section
2.1. For each temperature level one half cube is stored
Figure 4. Further strength decrease and recovery of cubes under water (20 ± 1◦ C) and the other half in air (RH
during storage after heating. 60%; 20 ± 1◦ C). The colour of the surfaces of the in
air stored cubes is recorded during a test period of 90
days (Fig. 6). Again, the elliptical path is clearly visible
constant for 1h. The discs were slowly cooled down in for the TC concrete surface, while it alters slightly for
the oven, after which they were immediately tested for TCk. Notice that these concrete surfaces don’t have
colour and porosity or stored at 60◦ C till testing time. colourful aggregates and that they are not polished.
The colour is measured with an X-rite SP60 spec- When concrete ages a shift of the colours can be seen
trophotometer according to the CIE Lab-colour space. towards the inner part of the elliptical path. This shift
In this colour system, ‘L’ is the lightness with values can probably be attributed to the moisture absorption,
between 0 (black) and 100 (white), while ‘a’ is spread since a linear relationship between the colour change
between magenta (positive values) and green (negative (L, a, b) and the weight increase exists with a R2 of
values) and ‘b’ is positioned between yellow (positive 0.7–0.8. Because of this linear relationship, the angle
values) and blue (negative values). The coarse aggre- drawn from the centre of the ellipse to the colours
gates were masked with black ink to minimize the at different temperatures stays more or less the same
effect of the colourful aggregates. During heating the and so could be used to determine the temperature
colour describes an elliptical path in the a∗ b∗ -colour regions. The moisture absorption as method to assess
space (Fig. 5). In relation to the compressive strength, the temperature of the cubes stored under water will
a peak is noticeable around 300◦ C corresponding to be discussed in section 3.4.
the development of a red tint and a yellow tint. The
appearance of a buff tint is visible in Figure 5 for TC
3.2 Crack development
at temperatures of 1000◦ C and 1160◦ C. The differ-
ence in the elliptical path between SCC and TC can For the macroscopic determination of the porosity, the
be attributed to the change in concrete composition surfaces were completely blackened and the pores and
as well as the fixed aperture of 8 mm of the spec- cracks were filled with white BaSO4 powder, accord-
trophotometer. Since SCC has less coarse aggregates, ing to the method used for the automatic analysis of the
but more cement matrix than TC, the colour will be air void structure of concrete (Jakobsen et al. 2006). A
measured over fewer masked aggregates and a larger picture was scanned by a flatbed scanner, from which
area of cement stone. This fact results in the observed the total porosity and the size distribution was anal-
difference, because for SCC the colour will be aver- ysed with the standard image processing programme
aged over a greater amount of colourful sand particles ImageTool. Since this analysis was done at 600 dpi,

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Figure 7. Total porosity as function of temperature.

surface. A curve fitted to the measured points shows


a constant value until a transition temperature, from
where it increases almost linear. This type of curve
is also published in Guise (1997) for Thames Val-
ley aggregate concrete. TC and SCC have a different
transition temperature, respectively 200◦ C and 400◦ C,
which is probably due to the fewer coarse aggregates
in SCC. This difference results in a lower contact sur-
face between the aggregates and the cement matrix
(interfacial zone), leading to fewer differences in ther-
mal expansion and therefore fewer cracks in this zone.
The difference in interfacial crack width between SCC
and TC is clearly visible on the polished specimens.
The slope of the increasing part of the curves appar-
ently depends on the test conditions (size of samples,
heating rate, heating duration, cooling method), but is
almost the same for the SCC and TC concretes tested
in this research project.
Until the transition temperature, no difference in
porosity can be measured although a certain degree
of strength degradation exists. Other methods such as
SEM and MIP do show a variation in porosity (Liu
2006), because they analyse pores with a smaller diam-
eter than 50 micrometre, which is the minimum class
detected with the flatbed scanner. Guise (1997) and
Felicetti (2004) confirm that the transition tempera-
ture can be easily determined from drilled cores and
may be considered as the onset of strength degrada-
tion. It would be useful if also the temperature levels
Figure 6. Colour development at concrete surface as func- above the transition temperature could be linked in
tion of moisture absorption in time. absolute terms to a change in porosity. This way a
temperature profile could be assessed based on the
crack pattern of a drilled core. However, the assess-
the smallest pore diameter that could be measured is ment is more complicated, since the amount of cracks
50 micrometre. No spalling occurred due to the drying is influenced by the heating and cooling conditions as
period of two weeks at 60◦ C. well as the storage conditions after fire. On the other
The total porosity in relation to the heating temper- hand, considering the results of section 2.2, this influ-
ature is depicted in Figure 7 and is defined as the ratio ence could probably be minimised, except for water
of the total area of white pixels to the total sample cooling.

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Figure 8. Crack width development as function of temper-
ature.

When temperature increases, cracks will develop


around the aggregates due to the difference in ther-
mal expansion between the aggregates and the cement
matrix. Cracks situated around the coarse aggregates
are in this paper referred to as ‘interfacial cracks’,
whereas cracks started around the sand particles are
called ‘cement matrix cracks’. The crack width devel-
opment of both is measured and related to the residual Figure 9. Relative Schmidt Rebound Hammer Index on
strength in Figure 8. TCk.

3.3 Schmidt Rebound Hammer Index


The surface hardness of the half cubes described in
section 3.1 is determined with the Schmidt Rebound
Hammer for up to 90 days and is visible in Figure 9 for
TCk. The results at 0 days after heating are more or less
in the neighbourhood of the Eurocode (EN 1992-1-2).
However, the degradation around 7 to 28 days, as
noticed in Figure 4, is not always apparent on the graph.
Differences in the strength recovery between storage
under water and in air are clearly visible, while the
recovery appears to be greater for TCk than for TC.
Due to atmospheric effects such as rain and sun, mea-
surements on in-situ structures will be between the
extremes as plotted on the graphs.

3.4 Water immersion


Figure 10 demonstrates the weight increase due to a
7 days immersion (increasing lines) of the half cubes
(see section 3.1) and the water loss due to heating mea-
sured immediately after cooling (decreasing lines). Figure 10. Weight loss after heating (decreasing lines) and
The weight change is the highest for TCk and this can weight increase during water immersion (increasing lines).
be seen as a measure of porosity, since it shows a lin-
ear relationship (R2 of 0.98 for θ ≥ 200◦ C) with the heated. The uncertainty of a non heated sample or dif-
porosity determined on the polished samples as illus- ferences in the concrete composition and so the initial
trated in Figure 7. The method of water immersion is porosity are then important. This storage under water
most promising, because the reference weight is the of samples from a drilled core could be a quick and
investigated (heated) sample, preferably after drying. cheap alternative to the method of polished samples.
In contrast, the method of the weight loss requires a The weight increase due to storage in air can also be
non heated reference sample, while the building was used, but has lower value differences.

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a∗ b∗ -colour space and shifts to the inner part as
a function of moisture absorption.
– A distinction should be made between matrix cracks
and interfacial cracks; the total porosity seems to
be a good indicator to estimate the maximum tem-
perature which was reached in the heated concrete.
– Other methods such as the Rebound Index, water
absorption, PFM and ESEM yield also useful
results.

ACKNOWLEDGEMENT

The authors would like to thank the Fund for Scientific


Research in Flanders (FWO) for the financial support;
and are thankful for the help ofTNO Delft andTU Delft
Figure 11. ESEM images of traditional, Portland cement (Netherlands) for their contribution to the microscopic
based concrete at 20◦ C (left) and heated up to 350◦ C (mid- research.
dle) and 550◦ C (right). E = ettringite, CH = portlandite and
A = aggregate.
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