NuKlip

38mm Casement
Window

Technical Catalogue

almin metal industries limited

ALMIN PARK
Corner Willowvale & Dagenham Roads Telephones : +263-4-620111/2/6/7/9
W illo w v a le , H a r a r e E m a il : tmungure@almin.co.zw
P O Box ST394 : tmanjeya@almin.co.zw
S o u th e rto n : customerservice@almin.co.zw
H a ra re W e b s it e : w w w . a lm in . c o . z w
Zimbabwe
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 1
almin Rev.1 (June. 2002) SCALE 1:1

AE250 AE251 AE256

36921 H5945 36919

AE253 AE257
H5946 H6789

AE258
35777

AE254
H6308

38mm CASEMENT WINDOW SYSTEM SECTIONS

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 2
almin Rev.1 (June. 2002) SCALE 1:1

AE258 TC
37909

AE259 AE260
37907 37908

AE255 AE252 AE38/24

36920 43554
(NOT IN PRODUCTION)

38mm CASEMENT WINDOW SYSTEM SECTIONS

 NuKlip Thirty Eight Window Data Sheets Page :NK38 – 3
Rev.1(June. 2002)

NuKlip 38 Casement Window Systems

SIZE LIMITATION CHART
Wind at =740Pa
Pressure 740Pa

3000
38mm Mullion AE253
2850
38mm HiRise AE257
L/175
Max. L/175 or
2700 or L/300
38mm HiRise or 8mm
AE257
Deflection 20mm
20mm
Double Glazing
2550 38mm 38mm
38mm HiRise AE257
CTC Mullion HiRise
Overall Height of Window in [mm]

2400 Double Glazing

AE253 AE257
600 1575 2760 2300
2250
700 1495 2625 2190
2100 800 1430 2510 2095
900 1375 2410 2010
1950 1000 1325 2330 1940
1100 1285 2255 1885
1800 1200 1250 2190 1830
1650 1300 1210 2140 1780
1400 1185 2085 1740
1500 1500 1160 2035 1700

1350

1200

1050

900

750

600
600 700 800 900 1000 1100 1200 1300 1400 1500

Distance in [mm] between mullions

* Almin Metal Industries Ltd do not accept any liability for the use of this chart.
If in doubt, we provide provide the Engineering Advise free of charge to assist with these issues.

Deflection Limit : Height/175 or 20mm, whichever is less. Double glazing: Height/300 or 8mm, whichever is less.
 NuKlip Thirty Eight Window Data Sheets Page :NK38 – 4
Rev.1(June. 2002)

NuKlip 38mm Transom Carrying Capacity

Weight of glass
(Applies to Fixed Glazing Only)
Ix=5.5
80 L/1000 or 4;
2mm Iy=5.6
5
38mm AE253
70 38mm
CTC
AE253
600 76
60 700 56
800 43
900 34
Weight of glass in [kg]

50 1000 27
1100 22
1200 19
40 1300 16
1400 14
1500 12
30

20

10

0
600 700 800 900 1000 1100 1200 1300 1400 1500
Distance in [mm] between Mullions (Length of Transom)

Deflection Limit : L/1000 or 2mm, whichever is less. Glass is assumed set on Packers at ¼ span of transom.

NOTE!
The values indicated above are theoretical values for the Transom profile only.
It is the responsibility of the fabricator to ensure that the Transom-to-Mullion connections can carry the weight.

* Almin Metal Industries Ltd do not accept any liability for the use of this chart.
If in doubt, we provide provide the Engineering Advise free of charge to assist with these issues.
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 5
almin Rev.1 (June. 2002) Not To Scale

Note:
For sash width > 700mm use TWO handles

Type A Max Glass

W mm H mm Thickness
A
Top Hung
38mm Sash 1200 600 4.0mm

B
Top Hung
38mm Sash 900 1200 4.0mm

Type B C
Side Hung
38mm Sash 600 1500 4.0mm

The above recommended maximum sizes are a combination

of the following considerations:
1) Windloading of 1000Pa.
2) Maximum deflection the lower of L/175 or 20mm.
3) Capabilities of interlock Friction Stays held in stock.
4) The industry practical multiples of 300mm for window sizes.

RECOMMENDED MAXIMUM SIZES FOR PROJECT-OUT SASHES

INCOPORATING INTERLOCK FRICTION STAYS
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 6
almin Rev.1 (June. 2002) Not To Scale

Top Hung Top Hung / Fixed Top Hung / Top Hung

Top Hung Fixed Top Hung / Fixed Side Hung / Top Hung
Fixed Fixed

Top Hung Top Hung / Fixed

Top Hung Top Hung
Fixed Fixed

Often used Project Out Window Types

Schematic Elevations
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 7
almin Rev.1 (June. 2002) Not To Scale

B B

Typical Elevation of Top Hung Window

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 8
almin Rev.1 (June. 2002) Scale 1:1

Section A - A

38mm Outer Frame

38mm Sash

Wedge Gasket (HK501Z) Butterfly Gasket (HK500Z)

Inside

Outside

4mm Glass

38mm Bead

4.8x450 Woolpile
(for optimum operation
use woolpile only)

4.8x450 Woolpile or
4.8mm Bubble Gasket

Overall Horizontal Cross Section through Sash and Outer Frame

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 9
almin Rev.1 (June. 2002) Scale 1:1

Section B - B

Inside Outside

Overall Vertical Cross Section through Opening Sash and Outer Frame
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 10
almin Rev.1 (June. 2002) Not To Scale

SECTION B - B

Fix NOTE!
USE SUBFRAME SECTIONS WHERE
FAST ON-SITE INSTALLATION IS
REQUIRED.

Inside Outside

Vertical Section through Opening Sash and Outer Frame

Recommended fixing method using a Subframe
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 11
almin Rev.1 (June. 2002) Scale 1:1

Woolpile
38mm Outer Frame
Wedge Gasket (HK501Z)

4mm Glass

Butterfly Gasket (HK500Z)

Concrete Wall 38mm Sash 38mm Bead

(sides)

Outer Frame/Opening Sash Detail

Recommended fixing method using a Subframe
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 12
almin Rev.1 (June. 2002) Scale 1:1

4mm Glass

Wedge Gasket (HK501Z)

Butterfly Gasket (HK500Z)

38mm Bead

38mm Outer Frame

38mm Sash

38mm Subframe FEMALE

Hardwood Block
(12 * 25mm) 38mm Sub Frame MALE

Concrete Wall

Opening Sash and Outer Frame details

Recommended fixing method using a Subframe
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 13
almin Rev.1 (June. 2002) Scale 1:1

Concrete Wall

Fix
38mm Sub Frame

38mm Outer Frame

38mm Sash

38mm Bead

Wedge Gasket (HK501Z) Butterfly Gasket (HK500Z)

4mm Glass

Opening Sash and Outer Frame details

Recommended fixing method using a Subframe
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 14
almin Rev.1 (June. 2002) Scale 1:1

SECTION B - B Concrete

38mm O/F UNLEG

Fix

Fix

4mm Glass

Inside Outside

Wedge Gasket (HK501Z)

Butterfly Gasket
(HK500Z)
38mm Sash 38mm Bead

Fix
Plastering
Fix

Timber
Ground

Section through Frame and Opening Sash

utilising Unequal Leg Outer Frame
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 15
almin Rev.1 (June. 2002) Not To Scale

A A

B B

Typical Window Elevation with Top Hung Sash and two Fixed Panels
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 16
almin Rev.1 (June. 2002) Not To Scale

SECTION A - A

38mm Outer Frame

38mm Bead

Wedge Gasket (HK501Z) Butterfly Gasket (HK500Z)

4mm Glass

Section through Opening Sash and Fixed Panel

38mm Mullion
Woolpile
Inside

Outside

38mm Sash

Overall Horizontal Cross Sections

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 17
almin Rev.1 (June. 2002) Not To Scale

SECTION B - B

Section through Outer Frame with Two Fixed Panels

Inside

Outside

Overall Horizontal Cross Sections

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 18
almin Rev.1 (June. 2002) Not To Scale

SECTION C - C

Inside Outside

Section though Opening Sash and Fixed Panel

Overall Vertical Cross Sections
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 19
almin Rev.1 (June. 2002) Scale 1:1

Wedge Gasket (HK501Z) 38mm Mullion

4mm Glass

Butterfly Gasket (HK500Z)

38mm Bead

38mm HiRise Mullion

NB:
Consult data sheet for use of
38mm HiRise Mullion.

5 TIMES STRONGER THAN STANDARD 38mm MULLION

(STRUCTURAL PERFORMANCE AS NK26)

STANDARD & HI-RISE MULLION DETAILS

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 20
almin Rev.1 (June. 2002) Not To Scale

B B

Typical Window Elevation with two Top Hung Sashes and two Fixed Panels
Detailed Elevations
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 21
almin Rev.1 (June. 2002) Not To Scale

SECTION A - A

Inside Outside

Section through two Opening Sashes and Fixed Panel

Overall Vertical Cross Sections
 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 22
almin Rev.1 (June. 2002) Scale 1:1

4mm Glass

38mm Bead

38mm Mullion/Drip

Woolpile
38mm Sash

Section A - A Sash to Sash Transom details

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 23
almin Rev.1 (June. 2002) Scale 1:1

Wedge Gasket (HK501Z)

Butterfly Gasket (HK500Z)

Woolpile 38mm Sash

38mm Mullion

38mm Bead

4mm Glass

Section A - A Sash to Fixed light Transom deatails

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 24
almin Rev.1 (June. 2002) Not To Scale

SECTION B - B

NB:
Consult data sheet for use of
38mm HiRise Mullion.
Inside

Outside

Alternative Cross Sections and Details

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 25
almin Rev.1 (June. 2002) Scale 1:1

50mm Round Tube

Butterfly Gasket
(HK500Z)

Corner Post
Sealant
4mm Glass

Possible Solution for Adjustable Corner

(e.g Bay Windows etc )
Fix
Fix
38mm Outer Frame

Sealant

Wedge Gasket
(HK501Z)

Adjustable corner layout for 38mm window

 NuKlip Thirty Eight Window Assembly Details Page : NK38 - 26
almin Rev.1 (June. 2002) Scale 1:1

Wedge Gasket
(HK503Z) 38mm Mullion Wedge Gasket
(HK501Z)

6.5mm Laminated glass

4mm Glazing

Butterfly Gasket
(HK500Z) 38mm Bead

38mm Mullion Wedge Gasket

(HK503Z)

AE38/24

Butterfly Gasket
(HK500Z)

ALTERNATIVE GLAZING DETAILS