Professional Documents
Culture Documents
ML-2855 Series
ML-2855ND
SERVICE Manual
- 28ppm(A4) / 30ppm(Ltr)
- 400MHz processor
- 64MB (Max.192MB)
ML-2855ND
Contents
1. Precautions
5. System Diagram
6. Reference Information
Parts Catalog
Power Cord•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2
Thumbnail ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 3
1. Main••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 4
2. Top Cover••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6
3. Cover Ass’y••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 8
4. Front Cover••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••10
5. Rear Cover•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••12
6. Frame•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••14
7. Main Drive••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••18
8. Rear Guide•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••20
9. Fuser••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••22
10. Duplex Unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••24
11. Cassette ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••26
12. SCF •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••28
Precautions
1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed
below carefully before servicing the printer and follow them closely.
Warning >> Never operate or service the printer with the protective cover removed from Laser/
Scanner assembly. The reflected beam, although invisible, can damage your eyes.
When using this product, these basic safety pre-cautions should always be followed to
reduce risk of fire, electric shock, and injury to persons.
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Service Manual Samsung Electronics
Precautions
(1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact
with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your
doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately.
(2) Please keep Drum cartridge and Toner Cartridge away from children. The toner powder contained in the
Drum cartridge and Toner Cartridge may be harmful and if swallowed you should contact a doctor.
(1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or
electric shock.
(2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the
cable to overheat and potentially cause a fire.
(3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could
lead to a fire.
(4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow
paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to
an electric shock or fire hazard.
(5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock.
When servicing the printer remove the power plug from the wall socket.
(6) Use caution when inserting or removing the power connector. The power connector must be inserted
completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing
the power connector grip it firmly and pull.
(7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other
wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could
overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power
cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on
the power cable, weakening the cover or exposing cables causing fire and shock risks.
(8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should
be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the
machine.
(9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected
from the power source when such weather conditions are expected. Do not touch the machine or the
power cord if it is still connected to the wall socket in these weather conditions.
(10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the
machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and
cause a fire.
(11) D o not position the printer in direct sunlight. This will cause the temperature inside the printer to rise
possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire.
(12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it
could make contact with a high voltage conductor inside the machine and cause an electric shock.
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Service Manual Samsung Electronics
Precautions
(1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could
cause the printer to tip or fall.
(2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your
fingers, hair or clothing in any of these rotating devices.
(3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer
which if spilled could get into the machine and cause damage or a shock or fire hazard.
(4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a
humidifier or heater. Damage could be caused to the printer in such areas.
(5) Do not place candles, burning cigarettes, etc on the printer, These could cause a fire.
(1) Check the contents of the machine memory and make a note of any user settings. These will be erased if
the mainboard or network card is replaced.
(2) Ensure that power is disconnected before servicing or replacing any electrical parts.
(3) Disconnect printer interface cables and power cables.
(4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or
temperature rating are correct.
(5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into
plastic.
(6) Take care not to drop any small parts into the machine.
(7) Handling of the OPC Drum
- The OPC Drum can be irreparably damaged if it exposed to light.
Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent
room lighting. Exposure for as little as 5 mins can damage the surface? photoconductive properties
and will result in print quality degradation. Take extra care when servicing the printer. Remove the
OPC Drum and store it in a black bag or other lightproof container. Take care when working with the
covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC
Drum.
- Take care not to scratch the green surface of OPC Drum Unit.
If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.
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Service Manual Samsung Electronics
Precautions
(2) Do not put finger or hair into the rotating parts.
When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor,
fan, etc.). If do, you can get harm.
(5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer
is stable.
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Service Manual Samsung Electronics
Precautions
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
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Service Manual Samsung Electronics
Product spec and feature
• 28ppm(A4) / 30ppm(Ltr)
• PCL6, PS3, 1,200x1,200dpi
• 400MHz processor
• USB 2.0, N/W
• 64MB(Max.192MB)
• 2K Standard, 5K High Yield
• Paper Input: 250 CST + 50 MP
• Standard Duplex Printing (World Smallest)
• Options:
- 250 sh SCF
2.1.2 Specifications
• Product Specifications are subject to change without notice. See below for product specifications.
Items ML-2855ND
Engine Speed Simplex Up to 28 ppm in A4 (30 ppm in Letter)
Duplex Up to 14 ipm in A4 (14.5 ipm in Letter)
Warmup time From Sleep 15 sec
FPOT From Ready 8.5 sec
From Sleep less than 23.5 sec
Resolution - Up to 1,200 x 1,200 dpi effective output
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Service Manual Samsung Electronics
Product spec and feature
Items ML-2855ND
Processor Samsung 400 MHz
Memory Std. 64MB
Max. 192MB (128 MB Option Memory)
Printer Languages - PostScript3, PCL6, SPL, IBM ProPrinter, EPSON
Fonts - 45 scalable, 1 bitmap, 136 PostScript3 fonts
Driver Default Driver SPL
Install SPL, PCL6, PS3
Supporting OS Windows 2000/XP(32/64bits)/Vista(32/64bits)/2003 Server(32/64bits)
Various Linux OS:
- Red Hat 8~9,
- Fedora Core 1~4
- Mandrake 9.2~10.1
- SuSE 8.2~9.2
Mac OS 8.6~9.2 / 10.1~10.4
WHQL Windows 2000, XP, 2003 Server, Vista(32/64bits)
Compatibility SPL & PCL6 : Win 2000/XP(32/64bits)/2003 server/Vista(32/64bits)
PS3 : Win 2000/XP(32/64bits)/Vista(32/64bits)/2003 PPD,
Mac PPD, Linux PPD
Wired Network Protocol SPX/IPX, TCP/IP, Ethertalk, SNMP, HTTP 1.1
Supporting OS Windows NT4.0/2000/XP(32/64bits)/2003 Server/Vista(32/64bits)
NetWare 5.x, 6.x
Mac OS 8.6~9.2, 10.1~10.4
Various Linux OS including Red Hat 8~9, Fedora Core 1~4,
Mandrake 9.2~10.1, and SuSE 8.2~9.2Unix HP-UX
Wireless Network Protocol N/A
Supporting OS N/A
Application Smart Panel SmartPanel for Windows/ Macintosh/LINUX
Printer Setting PSU for Windows/ Macintosh/LINUX
Network Management SyncThru Web Admin Service 4.0
IP Setting SetIP
Interface
Parallel - N/A
USB - Hi-Speed USB 2.0
Wired Network - Ethernet 10/100 Base TX (Internal)
Wireless Network - N/A
User Interface
LCD - 2 Line-LCD
LED - 1-Status LED
Key - 2 Keys (Main, Stop)
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Service Manual Samsung Electronics
Product spec and feature
Items ML-2855ND
Standard Capacity - 250-sheet Cassette Tray, 1-sheet Multi Purpose Tray @80g/㎡
Max. Capacity - 550 sheets @ 80g/㎡
Printing Max. Size 216 x 356 mm (8.5" x 14")
Min. Size 76 x 127 mm (3.0" x 5.0")
Multi-purpose tray
Capacity Plain Paper 50 sheets @ 80g/㎡
Envelope 5 sheets @75g/㎡
Media sizes - A4, A5, A6, Letter, Legal, Folio, Oficio, Executive,ISO B5, JIS B5,
3”x5”, Monarch, No.10, DL, C5, C6
Media type - Plain Paper, Transparency, Envelope, Labels, Post Card, Card stock
Media weight - 16~43lb (60 to 163g/㎡)
Sensing - Paper empty sensor
Standard Cassette Tray
Capacity - 250 sheets @ 80g/㎡
Media sizes - A4, A5, Letter, Legal, Executive, Folio, Oficio, ISO B5, JIS B5
Media types - Plain paper
Media weight - 16~28lb (60 to 105g/㎡)
Sensing - Paper empty sensor
Optional Cassette Tray
Capacity - 250 sheets @ 80g/㎡
Media sizes - A4, A5, Letter, Legal, Executive, Folio, Oficio, ISO B5, JIS B5
Media types - Plain paper
Media weight - 16~28lb (60 to 105g/㎡)
Sensing - Paper empty sensor
Output Stacking
Capacity Face-Down 150 sheets @ 75g/㎡
(Baseline paper : samsung premium/Xerox 4200) NN condition
Face-Up N/A
Output Full sensing - N/A
Duplex
Supporting - Built-in
Media sizes - A4, Letter, Legal, Folio, Oficio
Media types - Plain Paper
Media weight - 20~24lb (75 to 90g/㎡)
Printable Area
Non-Printable Area Envelope 10mm(0.4") from edge(Top, Bottom, Left, Right)
Other Media 4mm(0.16") from edge(Top, Bottom, Left, Right)
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Service Manual Samsung Electronics
Product spec and feature
2.1.2.4 Consumables
Items ML-2855ND
Toner Black Standard: Average Cartridge Yield 2K standard pages.
High Yield: Average cartridge Yield 5K standard pages.
Declared cartridge yield in accordance with ISO/IEC 19752.
Key Electronic key(CRUM) Only
Life detect Toner gauge sensor by dot count
Drum Yield N/A
Items ML-2855ND
Max. Monthly Duty - 30,000 sheets
MPBF - 35,000 sheets
MTTR - 30 min.
SET Life Cycle - 100,000 sheets or 5 years (whichever comes first)
RDS Comm. Mode Yes
Operation Yes
2.1.2.6 Environment
Items ML-2855ND
Operating Temperature 10C to 32C
Environment Humidity 20% to 80%
Acoustic Noise Printing Less than 50dBA
Level(Sound Standby Less than 26.0 dBA
Power/Pressure) Sleep Back Ground Level
Power Consumption Ready Less than 60W
AVG. Less than 400W
Sleep / Power Off Less than 8W / Less than 0.4W (Conformity to EPA)
Dimension SET 391 x 370 x 235 mm
(W x D x H) (15.4 x 14.6 x 9.3 inches) without optional tray
Weight SET 9.26Kg (20.41 lbs)
(with Consumables)
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Service Manual Samsung Electronics
Product spec and feature
Items ML-2855ND
In-Box - Driver & Network Install CD-ROM
Power Cable
USB Cable (CIS/China/Korea/India)
Quick Install Guide
Warranty Registration Card
User’s Manual (PDF File)
2.1.2.8 Options
Items ML-2855ND
Memory - Factory option (128MB)
Second Cassette - 250-sheet Cassette Tray
Wired Network - N/A (Built-in)
Wireless Network - N/A
Hard Disk - N/A
Duplex Unit - Standard
JC96-04717A(220V)
3 Fuser Unit 50,000
JC96-04718A(110V)
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Service Manual Samsung Electronics
Product spec and feature
Image
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Service Manual Samsung Electronics
Product spec and feature
Image
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Service Manual Samsung Electronics
Product spec and feature
This chapter describes the functions and operating principal of the main component.
a.Optional device.
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Service Manual Samsung Electronics
Product spec and feature
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Service Manual Samsung Electronics
Product spec and feature
LSU
DEVE
FUSER
Duplex Unit
CASSETTE
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Service Manual Samsung Electronics
Product spec and feature
2.2.2.1 Feeding
It is consists of a basic cassette, an MP tray for supplying different types of media (envelope, label, special
paper) duplex unit, and parts related to paper transferring.
1) Separation method
Separate it from the friction pad mounted to the center of the cassette.
2) Basic cassette
It takes a center loading method and applies ‘friction pad separating method.’
Both the side guide and the rear guide can be adjusted for for various types of papers from A5 to
legal size paper.
It has a paper existence sensing function (Capacity: 250 sheets of general paper), paper arranging
function, various size papers accepting function, SCF paper path function, and displaying function of
paper remaining amount.
In the front side, there is a paper level indicator.
3) Pick-up roller
It has functions such as a paper pickup function, driving control function, paper feeding function, and
removing electronic static function.
4) Registration roller
It has a paper arranging function, paper transferring function, paper detecting function, jam removing
function, and so on.
5) MP tray
It has a paper arranging function, paper transferring function, jam removing function, and so on.
It uses rubbing pad method to feed 50 sheets of general papers and 5 envelops.
6) Duplex unit
It has paper transferring function, paper guide function, jam removing function, paper sensing
function, and main board supporting function.
It is designed for basic attachment, and the duplex feeding takes a side feeding method. Usable
papers are A4, letter, and legal size paper.
For removing a jam occurred in a front part, it is designed to open a cassette and a guide.
It is designed to open a rear cover to remove a jam in a rear part.
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Service Manual Samsung Electronics
Product spec and feature
2.2.2.2 Transfer
By driving the motor, the system takes power. It consists of a main motor for feeding fuser and duplex
reverse turn.
- Main Motor : DC 24V, Rated RPM : 2170rpm
2.2.2.4 Fuser
It is consisted of a heat lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on a
paper by heat and pressure to complete the printing job.
- Halogen lamp : 750 Watt ±5%
1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over-heating.
- Non-Cotact type Thermostat
2) Heat roller
The heat roller transfers the heat from the lamp to apply a heat on the paper. The surface of a heat roller is
coated with Teflon, so toner does not stick to the surface.
3) Pressure roller
A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated with
Teflon. When a paper passes between a heat roller and a pressure roller, toner adheres to the surface of a
paper permanently.
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Service Manual Samsung Electronics
Product spec and feature
It is the core part of the LBP which switches from the video data received to the controller to the electrostatic
latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle of
polygon mirror. The OPC drum is turned with the paper feeding speed. The /HSYNC signal is created when
the laser beam from LSU reaches the end of the polygon mirror, and the signal is sent to the controller.
The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. In other words,
after the /HSYNC signal is detected, the image data is sent to the LSU to adjust the left margin on paper.
The one side of the polygon mirror is one line for scanning.
OPC Drum
Photo Diode
Polygon Mirror
Polygon Motor
LD(Laser Diode)
Protector panel
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Service Manual Samsung Electronics
Product spec and feature
By using the electronic photo process, it creates a visual image. In the print cartridge, the OPC unit and the
toner cartridge unit are in a body. The OPC unit has OPC drum and charging roller, and the toner cartridge
unit has toner, supply roller, developing roller, and blade (Doctor blade)
2 Cleaning Roller
0.32mW
- +
-1.25KV ~ -1.45KV -750V -250V
-130V
8 Cleaning Blade
3
6 VD = -430V
5
VS = -680V
+4.2kV
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Service Manual Samsung Electronics
Product spec and feature
The Engine Board and the Controller Board are in one united board, and it is consisted of CPU part and
print part in functional aspect. The CPU is functioned as the bus control, I/O handling, drivers, and PC
interface. The main board sends the Current Image of Video data to the LSU and manages the conduct of
Electrophotography for printing. It is consisted of the circuits of the motor (paper feed, pass) driving, clutch
driving, pre-transfer lamp driving, current driving, and fan driving.
The signals from the paper feed jam sensor and paper empty sensor are directly inputted to the main board.
SDRAM
U6, U7
HVPS CN4
( 24V : 13 14
24VS : 9 10 )
Network
Interface & IC
LCD/OPE
EEPROM
U3, U4
SMPS CN10
( 24V : 4 6 8 10
5V : 12 14 16 )
DC to DC NOR Flash
ASIC
Converter U17, U18
U8
(3.3V) U15
DC to DC
Converter
(1.3V) U5
MP Sensor /
Actuator
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Service Manual Samsung Electronics
Product spec and feature
2.2.3.1(a) Asic(CHRUS3)
• Operating Frequency
- CPU Core : over 300MHz
- System Bus : 100MHz
• SDRAMC
- 32Bits Only, 100MHz
- 5 Banks (Up to 128MB per Bank)
• ROMC
- 4 Banks (Up to 16MB per Bank)
• IOC
- 6 Banks (Up to 16MB per Bank
• DMAC
- 4 Channels
• HPVC
- Dual/Single Beam
- LVDS Pad(VDO, HSYNC)
• UART
- 5 Channels (1 Channels Supports DMA Operation)
• PCI Controller
- 32Bits, 33/66MHz
- PCI Local Bus Specification rev2.2 Complaint
- Host / Agent Mode (Support 4 Devices in Host Mode)
• MAC
- 10M/100Mbps
- Full IEEE 802.3 Compatibility
• Engine Controller
- LSU Interface Unit
- Step Motor : 2 Channels
- PWM : 8 Channels
- ADC : 6 Channels
• I2C Controller
- I2C(S-BUS) Slave Device Support(I2C Version 2.1)
• RTC
- RTC Core Voltage : 3V
• PLL
- 3 PLL : MAIN, PCI, PVC
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Service Manual Samsung Electronics
Product spec and feature
2.2.3.1(b) Memory
• Flash Memory : It stores System Program and downloads the System Program through PC Interface, and
in case of model for export it compresses the PCL font, then stores it.
- Capacity : 16M Byte (NOR Flash)
- Random Access Time : 10 us (Max)
- Serial Page Access Time : 50ns (Min)
• DRAM : It is used as Swath Buffer, System Working Memory Area, etc. when printing.
It stores Font List, compressed into Flash memory, on DRAM and uses it as PCL font in case of model for
export.
- Capacity : 64MB Byte(Basic), up to 192M Byte
- Type : SDRAM 100MHz/133MHz , 32bit
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Service Manual Samsung Electronics
Product spec and feature
■ Motor Driving
The main motor driving circuits is on the BLDC Motor Ass y Unit. Main Controller has the interfacing
circuits. There is motor driver IC on the motor control board of Motor Ass y Unit.
The exit motor driving circuits is formed when the driver IC is selected. The AN44060A Motor Driver IC
is used in this case. The resistance Rs value for sensing and voltage value for the V reference can be
changed by motor driving voltage value. The motor driving voltage is calculated with the following formula.
IN 0, 2 IN 1, 3 Output Current
L L Vref / (10*Rs) = Iout
H L Vref / (15*Rs) = Iout * 2/3
L H Vref / (30*Rs) = Iout * 1/3
H H 0
The motor driving circuit is formed when the Driver IC is selected. The A3977 Motor Driver IC is used in
this case. The resistance Rs value for sensing and voltage value for the V reference can be changed by
motor driving voltage value.
The motor driving voltage is calculated with the following formula.
I = Vref / Rs, wherein Vref is (R1 5V) / (R1+R2).
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Service Manual Samsung Electronics
Product spec and feature
• Supply
□ Output Voltage : -300V ~ -800V DC ± 5% (ZENER using, DEV )
□ Line Regulation : under±3% (fluctuation input 21.6V ~ 27.6V)
□ Load Regulation : Under ±3%
□ Output Voltage Rising Time : 50 ms Max
□ Output Voltage Falling Time : 50 ms Max
□ Output Control Signal (BIAS-PWM) : the CPU is HV output when PWM is low
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Service Manual Samsung Electronics
Product spec and feature
CN1
CN1
(Main
(Main PBA
PBA CON.)
CON.)
SW2
SW2
(( Rear-Cover
Rear-Cover
Open
Open Switch
Switch ))
SW1
SW1
(( Front
Front-Cover
-Cover
Open
Open Switch
Switch ))
MHV
MHV
DEV
DEV
OPC
OPC
SUPPLY
SUPPLY
THV
THV
VARISTOR
VARISTOR
It is the power source of entire system. It is assembled by an independent module, so it is possible to use
for common use. It is mounted at the side of the set. It is consisted of the SMPS part, which supplies the DC
power for driving the system, and the AC heater control part, which supplies the power to fuser. SMPS has
two output channels. Which are +5V and +24V.
• AC Input
□ Input Rated Voltage: AC 110V ~ 127V / AC 220V ~ 240V
□ Input Voltage fluctuating range : AC 90V ~ 135V / AC 180V ~ 270V
□ Rated Frequency : 50/60 Hz
□ Frequency Fluctuating range : 47 ~ 63 Hz
□ Input Current : Under 4.0Arms / 2.0Arms (But, the status when lamp is off or rated voltage is inputted/
outputted )
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Service Manual Samsung Electronics
Product spec and feature
• Consumption Power
NO ITEM System
1 Stand-By Less than 60W
2 PRINTING Less than 400W
3 Sleep-Mode Less than 8W
F01
F01
220V
220V :: 250V
250V 8A
8A
110V
110V :: 250V
250V 10A
10A
SW2
SW2
CON1
CON1
(AC
(AC POWER
POWER
CON.) CON2
CON2
CON.)
(Main
(Main PBA
PBA CON.)
CON.)
24V
24V :: 33 55 77 99
5V
5V : 11 13 15
: 11 13 15
CON1
CON1
(Heat
(Heat Lamp
Lamp CON.)
CON.)
F02
F02 F71
F71 F72
F72
250V
250V 3.15A
3.15A 250V
250V 4A
4A 250V
250V 4A
4A
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Service Manual Samsung Electronics
Product spec and feature
• Environment Condition
- Operating temperature range : 0 40
- Maintaining temperature range : -25 85
- Preserving Humidity Condition : 30% 90% RH
- Operating atmospheric pressure range : 1atm
Fuser(HEAT LAMP) gets heat from AC power. The VA power controls the switch with the Triac, a
semiconductor switch. The ‘ON/OFF control’ is operated when the gate of the Triac is turned on/off by
Phototriac (insulting part). In other words, the AC control part is passive circuit, so it turns the heater on/off
with taking signal from engine control part.
When the ‘HEATER ON’ signal is turned on at engine, the LED of PC51 (Photo Triac) takes the voltage
and flashes. From the flashing light, the Triac part (light receiving part) takes the voltage, and the voltage is
supplied to the gate of Triac and flows into the Triac. As a result, the AC current flows in the heat lamp, and
heat is occurred. On the other hand, when the signal is off, the PC51 is off, the voltage is cut off at the gate
of Triac, the Triac becomes off, and then the heat lamp is turned off.
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Service Manual Samsung Electronics
Product spec and feature
• Feeding
If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/
off of the solenoid is controlled by controlling the general output port or the external output port. If feeding
from a manual feeder, decide to insert the paper according to the operation of the Regi sensor, and by
driving the main motor, insert the paper in front of the feed sensor. While paper moves, occurrence of Jam
is judged as below.
Item Description
JAM 0 - After picking up, paper cannot be entered due to paper is not fed.
- After picking up, paper entered but it cannot reach to the feed sensor in certain time due to
slip, etc.
- After picking up, if the feed sensor is not on, re-pick up. After re-picking up, if the feed
sensor is not on after certain time, it is JAM 0.
* It is a status that the leading edge of the paper doesn’t pass the feed sensor.
- Even though the paper reaches to the feed sensor, the feed sensor doesn’t be ON.
* It is a status that the leading edge of the paper already passes the feed sensor.
JAM 1 - After the leading edge of the paper passes the feed sensor, the trailing edge of the paper
cannot pass the feed sensor after a certain time. (The feed sensor cannot be OFF)
- After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit
sensor after certain time. (The exit sensor cannot be ON)
* The paper exists between the feed sensor and the exit sensor.
JAM 2 - After the trailing edge of the paper passes the feed sensor, the paper cannot pass the exit
sensor after certain time.
DUPLEX - After the trailing edge of the paper passes the exit sensor, the leading edge of the paper
JAM 1 cannot reach the Duplex Jam Sensor after certain time.
DUPLEX - After the leading edge of the paper passes the Regi sensor, the leading edge of the paper
JAM 0 cannot reach the feed sensor after certain time.
2.2.3.3(b) Driver
y gearing, the main motor drives the rollers such as feeding roller, developing roller, fuser roller, and exiting
B
roller. The BLDC motor is controlled for the such acceleration section and steady section.
The BLDC main motor is operated by the BLDC clock and the enable signal.
2.2.3.3(c) Transfer
The charging voltage, developing voltage and the transfer voltage are controlled by PWM (Pulse Width
Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted
when the paper passes the transfer roller is decided by environment recognition. The resistance value of the
transfer roller is changed due to the surrounding environment or the environment of the set, and the voltage
value, which changes due to the environments, is changed through AD converter. The voltage value for
impressing to the transfer roller is decided by the changed value. Each voltage value is controlled according
to 3.3.4.2 Timing Chart.
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Service Manual Samsung Electronics
Product spec and feature
2.2.3.3(d) Fusing
The temperature change of the heat roller°Øs surface is changed to the resistance value through the
thermistor.
By converting the voltage value, which impressed to the resistance, to the digital value through the AD
converter, the temperature is decided. The AC power is controller by comparing the target temperature to
the value from the thermistor. If the value from the thermistor is out of controlling range while controlling the
fusing, the error stated in the below table occurs.
• Lamp Method
Error Description
OPEN HEAT ERROR - When warming up, it has been lower than 90 over 20 seconds
LOW HEAT ERROR - Standby has been lower than the Standby Reference Temperature -20 over
10 seconds.
- Printing has been lower than the Printing Reference Temperature -20 over 10
seconds.
- When WarmUp End Process, it have been lower than the WarmUp Reference
Temperature -10 over 10 seconds.
OVER HEAT ERROR - It has been higher than 220 over 20 seconds
- It has been higher than 230 over 3 seconds
- It has been higher than the Standby Reference Temperature +10 over 180
seconds.
2.2.3.3(e) LSU
The LSU is consisted of the LD (Laser Diode) and the polygon motor control. When the printing signal
occurs, it turns on the LD and drives the polygon motor. When the detector detects the beam, Hsync occurs.
When the polygon motor speed becomes strady, Lready occurs. If two conditions are satisfied, the status are
not satisfied, the error shown in below occurs.
Error Description
Polygon Motor Error Whenthe polygon motor speed doesn t become steady
Hsync Error The polygon motor speed is steady but the Hsync is not generated
2-24
Service Manual Samsung Electronics
Product spec and feature
2.2.4.1 Overview
2.2.4.2 Architecture
Firmware is made up of
1. Application (Emulation) that is a interpreter translate data received from Host to a printing language
(PCL, PS, GDI(ML-2855ND), etc.) to be able to make the user to take same output as originally one what
composed in Host.
2. Kernel that control and management the whole procedure include of Control flow and Printing Job before
transfer to Engine system.
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Service Manual Samsung Electronics
Product spec and feature
1. Driver that is Windows application software translate printed data to one of printer language and create
spooler file.
2. Web-based Application that offer a various printer additional functions, management of printing job,
printer administration, Status monitor to monitoring the printer status by real time in Web, independent
environment on OS.
3. Stand-alone Application that is a similar Window software as same as above 2,
4. Port Monitor that manages the network communication between spooler and Network Interface Card, or
various additional application and Network Interface Card,(this is, at first, make communication logical
port, manage the data, transfer them from spooler to network port, and offer the result of printing).
2-26
Service Manual Samsung Electronics
Product spec and feature
1. Network Interface Card is that relay the communication between Host and kernel using various network
protocol.
2. Kernel is that manages the flow control of emulation procedure, receiving data from Host or Network card
and printing with engine & rendering job,
3. Emulation is that interprets the various output data from selected emulation,
4. Engine is that prints rendered bit-map data to paper with required size and type by Kernel.
And then, for Job Spooling function for Multi-User, Multi-Printing that is occurred in Network printing and
various additional printing functions, this Kernel use max. 10 Queuing systems in a memory.
On addition, Kernel informs a status of printing status and printer status to user made printing job with the
Status Monitor.
2-27
Service Manual Samsung Electronics
Disassembly and Reassembly
3-1
Service Manual Samsung Electronics
Disassembly and Reassembly
3-2
Service Manual Samsung Electronics
Disassembly and Reassembly
1. Take out the Cassette. 3. To remove the Top Cover, first remove the 3
screws from the front.
Duplex Unit
Duplex Unit
Duplex Unit
Duplex Unit
3-3
Service Manual Samsung Electronics
Disassembly and Reassembly
5. Remove the 2 screws. Remove the rear cover 7. Remove the both side cover by unhooking.
by unhooking.
Hook
Hook
Hook
3-4
Service Manual Samsung Electronics
Disassembly and Reassembly
1. Push the Fuser lever. And push down both side 2. Remove the 4 screws.
of the Guide-Rear unit. Remove it.
2
2
1
1
1
3-5
Service Manual Samsung Electronics
Disassembly and Reassembly
1. Remove the 4 screws. And remove the Connector from the Main PBA.
3-6
Service Manual Samsung Electronics
Disassembly and Reassembly
- HVPS - SMPS
Remove the 6 Screws and 1 harness. Remove the 4 Screws and 3 harness.
- Main PBA
3-7
Service Manual Samsung Electronics
Disassembly and Reassembly
1. Open the Front cover. And take out the Toner Cartridge.
2. Push HOLDER-TRANSFER which holds the transfer roller to the direction of arrow. And remove the
transfer roller.
Caution
Be careful not to touch the sponge
of transfer roller.
3-8
Service Manual Samsung Electronics
Disassembly and Reassembly
3.2.7 Holder-Pad
1. Take out the cassette. 2. Remove the Holder-Pad after remove the
3 hooks. .
3-9
Service Manual Samsung Electronics
Disassembly and Reassembly
1. Remove the 5 screws. 2. Remove the 2 screws after turn up the OPE PBA
3-10
Service Manual Samsung Electronics
Alignment & Troubleshooting
4-1
Service Manual Samsung Electronics
Alignment & Troubleshooting
Status Description
Off • The machine is powered off-line.
• The machine is in power save mode. When data is received, or any
button is pressed, it switches to on-line automatically.
Green Blinking • When the backlight slowly blinks, the machine is receiving data from the
computer.
• When the backlight blinks rapidly, the machine is printing data.
On The machine is on-line and can be used.
Red Blinking • A minor error has occurred and the machine is waiting for the error to be
cleared. Check the display message. When the problem is cleared, the
machine resumes.
• The toner cartridge is near the end of its life.
Order a new toner cartridge. You can temporarily improve print quality by
redistributing the toner.
On • The toner cartridge is totally empty. Remove the old toner cartridge and
install a new one.
• A paper jam has occurred.
• The cover is opened. Close the cover.
• There is no paper in the tray. Load paper in the tray.
• The machine has stopped due to a major error.
Check the display message.
4-2
Service Manual Samsung Electronics
Alignment & Troubleshooting
JAM2
LSU
DEVE
JAM1
FUSER
DUPLEX
Duplex Jam
CASSETTE JAM0
4-3
Service Manual Samsung Electronics
Alignment & Troubleshooting
1. Open and close the front cover. The jammed 1. Pull out optional tray 2.
paper is automatically ejected from the machine.
If the paper does not exit, go to the next step. 2. Remove the jammed paper from the machine.
4-4
Service Manual Samsung Electronics
Alignment & Troubleshooting
1. If the paper is not feeding properly, pull the 1. Open the front cover and pull the toner cartridge
paper out of the machine. out, lightly pushing it down.
4-5
Service Manual Samsung Electronics
Alignment & Troubleshooting
1. Open and close the front cover. The jammed 1. Pull the duplex unit out of the machine.
paper is automatically ejected from the machine.
If you do not see the jammed paper, go to next
step.
4-6
Service Manual Samsung Electronics
Alignment & Troubleshooting
4-7
Service Manual Samsung Electronics
Alignment & Troubleshooting
4-8
Service Manual Samsung Electronics
Alignment & Troubleshooting
The next steps are the example to print the menu map of this machine, and they are the general way to
select menu and configure your machine.
1. Make sure your machine is properly connected all the necessary cables, and turn on the machine.
2. Press the Menu button until you see the menu (ex. Information) you want on the bottom line of the display.
3. Press the OK button to access the menu.
4. Press the Left/right arrow buttons until the menu item (ex. Menu Map) you want displays on the bottom
line.
5. Press the OK button to confirm the selected item.
6. Press the Left/right arrow buttons until the menu item (ex. Print?) you want displays on the bottom line.
7. Press the OK button to process your selection, save your input or selection.
An asterisk (*) appears next to the selection on the display, indicating that it is now the default.
8. To exit the menu, press the Back button repeatedly, or the Stop button.
Note - If you want to set the basic menu items, please consult the user guide.
4-9
Service Manual Samsung Electronics
Alignment & Troubleshooting
■ Demo Page
4-10
Service Manual Samsung Electronics
Alignment & Troubleshooting
■ Configuration Page
- Printer Information : shows Total page counts, Firmware Version, Engine Version, USB SN, Emulation
version, Service Date.
- Network Card : shows NIC Firmware Version, MAC address, IP address, SubNet Mask, Default Gateway.
4-11
Service Manual Samsung Electronics
Alignment & Troubleshooting
EDC Mode is independently controled system f/w and diagnose printer’s each function.
■ Method to enter
1. After turn on the system power, check the “Ready” message on the LCD.
2. To enter the EDC Mode, Push the button like next time.
“Menu → Stop → Left arrow → Back → OK → Right arrow”
3. The message “COMPONENT TEST Press Menu Key” display on the LCD.
4. To get out of the EDC Mode, Press the “Stop” key
4-12
Service Manual Samsung Electronics
Alignment & Troubleshooting
0. Cover Status
Item Description
Front Cover When the front cover opened, “Open” message display LCD. If the front
cover closed, “Closed” message display LCD.
1. Sensor Status
Item Description
Regi/Feed/Exit Sensor If actuator is checked by sensor, "Without Paper" message will be
displayed. if not, "With Paper" will be.
Bypass Empty/ T1 Empty If paper exists in the tray, “Present" will be displayed. If not, “Empty" will
be.
2. Motor Test
Item Description
Main Mtr Nor. If “OK” key is pushed after “ON” displayed, motor will be run. Main motor
will auto - stop after 60 seconds and ”OFF” message will be displayed.
Slow If “OK” key is pushed after “ON” displayed, motor will be slowly run.
Main motor will auto - stop after 60 seconds and ”OFF” message will be
displayed.
3. Fan Test
Item Description
Fuser Fan If “OK” key is pushed after “ON” displayed, fan will be run. Fuser fan will
auto - stop after 10 seconds and ”OFF” message will be displayed.
LSU Fan If “OK” key is pushed after “ON” displayed, fan will be run. LSU fan will
auto - stop after 10 seconds and ”OFF” message will be displayed.
4. Clutch Test
Item Description
T1/ T2/ Bypass Pick up Clutch When “OK” key is pushed after ”ON” message displayed, clutch turn on.
pick up clutch will be turn off after 3 seconds and ”OFF” message will be
displayed.
Regi Clutch When “OK” key is pushed after ”ON” message displayed, clutch turn on.
pick up clutch will be turn off after 3 seconds and ”OFF” message will be
displayed.
4-13
Service Manual Samsung Electronics
Alignment & Troubleshooting
5. Fuser Ctrl
Item Description
Temp Control Fuser on and off. “ON” is selected, fuser will be active and display the
fuser temperature [XXX] but “OFF” is selected, fuser will be stop and [0]
display
Fuser Temp. Fuser temperature displayed on LCD (example: [170] )
6. LSU Control
Item Description
LD Power When “OK” key is pushed after ”ON” message displayed, ”OFF” message
will be displayed after 10 seconds
LSU Motor If “OK” key is pushed after “ON” displayed, motor will be run. LSU motor
will auto - stop after 10 seconds and ”OFF” message will be displayed.
LSU Ready If “OK” key is pushed after “ON” displayed, motor will be run. ”1” message
will be displayed.
Hsync If “OK” key is pushed after “ON” displayed, motor will be run. ”1” message
will be displayed.
7. DEV Control
Item Description
THV (+) If “OK” key is pushed after “ON” displayed, THV (+) will be turned on.
THV (-) If “OK” key is pushed after “ON” displayed, THV (-) will be turned on.
Dev Bias If “OK” key is pushed after “ON” displayed, Dev Bias will be turned on.
MHV Bias If “OK” key is pushed after “ON” displayed, MHV Bias will be turned on.
4-14
Service Manual Samsung Electronics
Alignment & Troubleshooting
7-2
7-1
4-15
Service Manual Samsung Electronics
Alignment & Troubleshooting
4-16
Service Manual Samsung Electronics
Alignment & Troubleshooting
4-17
Service Manual Samsung Electronics
Alignment & Troubleshooting
4.2 Troubleshooting
Power On
- No Power
- Power Module error
Green LED on?
- Main PBA error
- Panel PBA error
Ready or Refer to
Error LED ON? 4.1.2 LED Status
Power save
Error Message
Test Print
printing
Quality is Refer to "Solution
Nomal? of Image Problem"
END
4-18
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : 1
. Straight thin black vertical line occurs in the printing.
2. Dark black vertical band occur in the printing.
r
rnter Digital Printer Digital Printer
lrnter
Printer
lrnter
Printer
gital Printer
Digital Printer Digital Printer
3. Partly depression or Replace the transfer roller if
lrnter
Printer Digital Printer Digital Printer
deformation on the surface of
gital Printer
Digital
lnter
Printer
Printer occurred as No. 3.
gital Printer
Digital Printer the transfer roller.
l Printer
gital Printer
Digital Printer Digital Printer Digital Printer
gital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Printer Digital Printer Digital
Foreign matter orDigital Printer
Printer
Digital2.Printer Digital Printer
Digital Printer
Digital Printer
Printer Digital Printer toner
Digital
Digital
Printer
Digital
Printer
particles
Printer
Digital Printer
Digital
between the
Printer
Digital
toner Printer Digital Printer
Printer cartridge
Digital Printer roller
Digital
Digital and
Printer
Printer
Digital blade.
Printer
Digital Printer
Digital Printer(In case the lifePrinter
Digital of the Digital
ReplacePrinter
the toner cartridge.
Digital Printer
toner cartridge
Digital has
Printer
Digital Printer
Digital been expired, white
Printer
Printer Digital Printer Digital Printer
linesDigital Printer
orDigital
light Printer
image occur Digital
in Printer Digital Printer
Digital Printer
Digital Printer
Printer Digital Printer front the image.)Digital Printer
ofPrinter
Digital Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer
6. Partly depression orDigital Printer Digital Printer
Replace the transfer roller if
Printer
Printer Digital Printer Digital Printer
deformation on the surfaceDigital
of the Printer Digitalas
occured Printer
NO.6
Printer transfer roller
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
4-20
Service Manual Samsung Electronics
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Alignment & Troubleshooting
4-21
Service Manual Samsung Electronics
Alignment & Troubleshooting
4) Black/White Spot
Description : 1.
Dark or blurry spots occur periodically in the printing
2. White spots occur periodically in the printing
1. If dark or blurry
black spots occur periodically,
Printer Digital Printer the rollers
DigitalinPrinter
the Toner cartridge may Digital Printer
be contaminated
be contaminated with with foreign
foreign matter
matte or
or Run OPC cleaning Mode Print
Printer Digital Printer Digitalpaper
Printerparticles. Digital
and run Printer
the Self-test 2 or 3 times.
Printer Digital Printer ( Digital
ChargePrinter
roller : 37.7
26.7 mm interval Digital Printer
Printer Digital Printer Digital Printer mm interval)
OPC drum : 75.5 Digital Printer
Printer Digital Printer Digital Printer Digital Printer
4-22
Service Manual Samsung Electronics
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer Digital Printer
Digital Printer
Digital Printer
5)Digital
Light Printer
Image
Digital Printer
Digital Printer
Description : The printed image is light, with no ghost.
4-23
Service Manual Samsung Electronics
Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer Digital
Digital
Printer
Digital
Printer
Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital
Digital
Printer
Digital Printer
Digital
Printer
Digital
Printer
Digital
Printer
Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital 3. VD0 signal of the Main PBA is Low state. Replace the LSU Unit orDigital
Main PBA.
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Printer
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
4-24
Service Manual Samsung Electronics
Alignment & Troubleshooting
7) Uneven Density
Digital Printer
Digital Printer Digital Printer Digital
2. The life of the Toner cartridge
Printer
Digital Printer Digital
Occur inPrinter Digital
the toner cartridge Printer
gently
Digital Printer
Digital Printer
Digital Printer Digital Printer
has expired. Digital
Digital
Printer
Digital
Printer
Printer
Digital Printer
Digital Printer
Digital Printer
shake the Digital Printer
toner cartridge.
Digital Printer
Digital Printer Digital Printer Digital
Digital
Printer
Digital Printer
Digital
Printer
Digital
Printer
Digital
Printer
Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
3. The toner level is not even on Replace the toner cartridge and
the toner cartridge roller due to the try to print out.
Digital Digital Printer
bad blade.
Digital Printer Digital Printer
Digital Pri Digital Printer Digital Printer Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer
4-25
Service Manual Samsung Electronics
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Alignment & Troubleshooting
8) Background
4-26
Service Manual Samsung Electronics
al Printer Digital Printer
al Printer Digital Printer
Alignment & Troubleshooting
9) Ghost (1)
Description : Ghost occurs at 75.5 mm intervals of the OPC drum in the whole printing.
Digital Printer
Digital Printer
Digital Printer
75.5mm
Digital Printer
Digital Printer
Digital Printer
1. Bad contacts
caused by contamination
from toner particles between high voltage Clean the terminals when
terminal in the main body and the contaminated by toner particles.
electrode of the Toner
cartridge.
Continue..
Continue..
4-27
Service Manual Samsung Electronics
If not solved by the direction 3,
4. Transfer roller lifetime(50K sheets) check the transfer roller lifetime
has expired. and replace it.
Alignment & Troubleshooting
Continue..
Continue..
4-28
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : G
host occurs at 75.5 mm intervals of the OPC drum in the whole printing.
(When printing on card stock or transparencies using manual feeder)
Digital Printer
Digital Printer
Digital Printer
75.5mm
Digital Printer
Digital Printer
Digital Printer
When printing on card stock Select 'Thick Mode' on paper type
thicker than normal paper or menu from the software application
transparencies such as OHP, higher and after using returning to the
transfer voltage is original mode is recommended.
required.
4-29
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : G
host occurs at 62.8 mm or 77.6mm intervals.
er Digital Printer
er Digital Printer
er Digital Printer
62.8 or 77.6mm
95 mm
er Digital Printer
er Digital Printer
er Digital Printer
4-30
Service Manual Samsung Electronics
Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer
l Printer Digital Printer Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
l Printer Digital Printer Digital
Digital
Printer
Digital
Printer
Printer
Digital Printer
Digital Printer
Digital Printer Digital Printer
Digital Printer
l Printer Digital Printer Digital
Digital
Printer
Digital Printer
Digital
Printer
Digital
Printer
Digital
Printer
Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
l Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer
l Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
4-31
Service Manual Samsung Electronics
Alignment & Troubleshooting
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital
Digital Printer
Printer Digital Printer Digital Printer Digital Printer Digital Printer
4-32
Service Manual Samsung Electronics
Alignment & Troubleshooting
nter
nter Digital Printer Digital Printer
Digital
14) Blank Page Print outDigital
Printer (2) Printer
nter Digital Printer Digital Printer
32 mm
62.8 or 77.6mm
95 mm
nter Digital Printer Digital Printer
Description : 1. Blank page is printed.
nter
nter Digitalblank
Digital Printer2. One or several Printer
pages are printed.
Digital Printer
Digital Printer3. When the printer turns on, several blank pages print.
nter
nter
nter
4-33
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : P
rinting begins at wrong position on the paper.
4-34
Service Manual Samsung Electronics
Alignment & Troubleshooting
2) JAM 0
Description : 1
. Paper is not exited from the cassette.
2. Jam-0 occurs when the paper feeds into the printer
4. If continuous clusters
occur, check whether the assembly Replace the Main PBA and/or
slot between shaft-pickup and Sensor.
housing-pickup opens or
is broken away.
4-35
Service Manual Samsung Electronics
Alignment & Troubleshooting
3) JAM 1
Description : 1
. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after
passing through the Actuator-Feed.
4-36
Service Manual Samsung Electronics
Alignment & Troubleshooting
4) JAM 2
Description : 1
. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after
passing through the Actuator-Feed.
2. If the paper is
rolled in the Fuser Roller:
¥ This occurs when a Guide claw is broken If the paper is stuck in the fuser :
away or transformed. disassemble the fuser and remove
¥ It occurs when the Spring of a Guide claw is broken the jammed paper, and clean the
away or transformed. surface of the pressure roller with
¥ It occurs when the Heat-Roller or dry gauze.
Pressure-Roller is seriously
contaminated with
the toner.
Remove the jammed paper after
disassembling the fuser : Clean
the surface of the pressure roller
with dry gauze.
¥ Remove the toner particles
3. Paper is accordion in the fuser. stained on the rib.
¥ Check the assemblage and
performance of the exit.
4-37
Service Manual Samsung Electronics
Alignment & Troubleshooting
5) JAM Duplex
Description : R
ecording paper is Jamned in front or inside a duplex module.
4-38
Service Manual Samsung Electronics
Alignment & Troubleshooting
6) Multi-Feeding
Description : M
ultiple sheets of paper are fed at once.
2. Solenoid malfunction
(the solenoid does not work properly): Replace the Main PBA.
Perform EDC Mode.
4-39
Service Manual Samsung Electronics
Alignment & Troubleshooting
4-40
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : P
aper is rolled up in the OPC.
4-41
Service Manual Samsung Electronics
Alignment & Troubleshooting
1) Fuser Error
Description : F
user error is displayed on LCD
4-42
Service Manual Samsung Electronics
Alignment & Troubleshooting
2) LSU Error
4-43
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : The motor breaks away from its place due to gear melting away.
4-44
Service Manual Samsung Electronics
Alignment & Troubleshooting
4) Paper Empty
Description : P
aper empty error message is displayed on LCD when paper is loaded in the
cassette.
1. Bending or deformation
of the actuator of the paper sensor. Replace the defective actuator.
4-45
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : P
aper empty error message does not display when the paper cassette is empty.
1. Bending or deformation
of the actuator of the paper sensor. Replace the defective actuator.
4-46
Service Manual Samsung Electronics
Alignment & Troubleshooting
6) Cover Open
Description : The ERROR lamp is on even when the print cover is closed.
4-47
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : T
he Error LED does not come on even when the printer cover is open
4-48
Service Manual Samsung Electronics
Alignment & Troubleshooting
8) No Power
Description : When system power is turned on, all lamps on the operator panel do not come on.
4-49
Service Manual Samsung Electronics
Alignment & Troubleshooting
4-50
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : W
hile Power turned on, the printer is not working in the printing mode.
4-51
Service Manual Samsung Electronics
Alignment & Troubleshooting
Description : A
fter receiving the printing order, no response at all or the low speed of printing occurs
due to wrong setup of the environment rather than malfunction of the printer itself.
4-52
Service Manual Samsung Electronics
Alignment & Troubleshooting
3) Abnormal Printing
Description : T
he printing is not working properly even when the cable has no problem. (even after
the cable is replaced) If the printer won’t work at all or the strange fonts are repeated,
the printer driver may be defective or wrong setup in the CMOS Setup.
3. Error message
from insufficient memory.
(The printing job sometimes stops or due Delete the unnecessary files to secure
to insufficient virtual memory, but it actually enough space of the hard disk and start
comes from the insufficient printing job again.
space of the hard
disk.)
4-53
Service Manual Samsung Electronics
Alignment & Troubleshooting
4) SPOOL Error
Description : T
o spool which stands for “simultaneous peripheral operations online” a computer
document or task list (or “job”) is to read it in and store it, usually on a hard disk or
larger storage medium so that it can be printed or otherwise processed at a more
convenient time (for example, when a printer is finished printing its current document).
4-54
Service Manual Samsung Electronics
LCD
Service Manual
LSU NAV_ KEY STOP _Key LED
LSU INTERLOCK
S/W
HVPS MAIN
24V 24VS
5.1 Block Diagram
MCLK SDRAM
5V 12MHz
K4S561632
24V
Rear Cover (32MB X 2EA)
Front Cover Micro Switch
Micro Switch VCLK
DEV 12MHz
5. System Diagram
MHV
24VS
Supply
NOR Flash
S29GL640M
THV OPC
(8MB X 2EA)
EEPROM
SPGPv3 M24C32W
S FAN
D M MAIN SDRAM EEPROM
C
5-1
M24256 25MHz
R SODIMM
DRUM K4S561632
U
M (32MB X 4EA)
Option Network
T DEVELOPER Unit
BCM5241
System Diagram
12MHz
Varistor FAN
LSU
SMPS 5V
24V USB 2.0
Isp1582
FUSER ON
SCF
(Option)
SOL SOL
CL
Thermistor
Regist PickUp MP Empty FEED REGI_DUP PaperExit MP_Pickup Paper _Width
Clutch Clutch Clutch Sensor Sensor Sensor Sensor Sensor Sensor
MT
BLDC
ThermoStat
FUSER Unit
Main
Motor
Main INLET
S/W
Samsung Electronics
Service Manual
LSU
5
4
3
2
1
9
8
7
6
5
4
3
2
1
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
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7
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9
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1
2
3
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5
6
7
8
9
10
11
12
13
14
10
11
12
13
14
15
16
5V
5V
5V
5V
24V
24V
24V
24V
24V
24V
24V
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
G ND
24V S
24V S
24V S
HVPS
LD_EN
MAIN
LS U_5V
HSY NC1
LSU_SH1
LSU_RDY
nT HV _EN
PWM _THV
V DO 1_pl us
P_M OT_EN
P WM _M HV
THV _RE AD
P WM _M HV
F US E R_ON
P_M OT_CLK
VDO1_m inus
LD_P OWER1
PWM _DEV _DC
24V 24VS CN1 CN10 CN4
LS U_IF S MP S _IF HV P S_IF
SDRAM
5V 1
K4S561632 OP E_RX D 2
Rear Cover OP E_RE S E T 3
OP E_TX D 4
CN18
PANEL
(32MB X 2EA)
NAV_ KEY
Supply
5.2 Connection Diagram
12MHz
THV OPC LSU S29GL640M 3. 3V 1
4 LS U_5V DCU_DA TA 2
INTERLOCK 3 5V
(8MB X 2EA) DCU_CLK 3
DCU
CN17
LED
S/W GND 4
LSU S/ W & FA N
2 24V S N
1 FA N_LS U EEPROM
CN3
GND 1
SPGPv3 M24C32W, M24256 NC 2
RD- 3
25MHz 3.3V 4
S FAN RD+ 5
M TD- 6
D C LSU 3.3V 7
5-2
4 3.3V TD+ 8
R 3 DE V_DIO 3.3V P /U 9
LE D1 10
CN8
DRUM 2 DE V_CLK
CRUM
Network
U 1 GND 3.3V P /U 11
CN9 NETWORK_IF
BCM5241 LE D2 12
M GND 13
GND 14
CN12
DEVELOPER Unit
System Diagram
3 24V S
FAN_MAIN
MAIN DM 2
DP 3
GND 4
CN11
USB_IF
Varistor GND 5
USB 2.0 GND 6
3 1 3. 3V Isp1582
2 2 GND
CN2 1
SMPS 1 3 P A P E R_E X IT
PAPER WI DT H
24V 1
3.3V 2
PAPER CN6 CN2 CN13 CN24 3.3V 3
THER & P_EXIT MAIN MOTOR & PICKUP, REGI CLUTCH SENSOR
WIDTH MP CLUTCH & SENSOR S CF_RX D 4
SENSOR
nS CF_DE T 5
S CF_TX D 6
GND 7
SCF
GND 8
(Option)
CN14 SCF_IF
GND 9
GND 10
5V
M P_CLUTCH
3. 3V
GND
M P_E MP TY
24V S
P ICK UP _CLT
24V S
RE GI_CLT
M OT_DIR
P WM_M OT
M OT_REA DY
M OT_EN
NC
M OT_BRE AK
GND
GND
24V S
24V S
3. 3V
GND
DUX_S ENS
3. 3V
GND
RE GI_S ENS
3. 3V
GND
FE ED_S ENS
GND 11
THE R1
THE R2
3. 3V
GND
P AP ER_E XI T
1
2
3
4
5
6
7
8
9
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
6
7
8
9
11
12
13
14
10
3
2
1
3
2
1
3
2
1
3
2
1
3
2
1
SOL CL SOL
9
8
7
6
5
4
3
2
1
10
Thermistor
EXIT PickUp Regist EMPTYREGI_DUP FEED MP MP_P/UP
Sensor Clutch Clutch Sensor Sensor Sensor CLUTCH Sensor
MT
BLDC
ThermoStat
FUSER Unit
Main
Motor
Main INLET
S/W
Samsung Electronics
Reference Information
6. Reference Information
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space
required when installing the printer. A definition of test pages and Wireless Network information definition is
also included.
• Spring Hook
Standard : For general use
• Tweezers
Standard : For general home use, small type.
6-1
Service Manual Samsung Electronics
Reference Information
6.2.1 Acronyms
ABS Automatic Background Suppression(a FDI Foreign Device Interface
kind of copy feature) FIA Foreign Interface Attachment
APF Automatic Paper Feeder(Tray) FRU Field Replaceable Unit
BOOTP BOOTSTRAP PROTOCOL FPOT First Print Out Time
CCD Charged Coupled Device GW GateWay
CIS Contact Image Sensor HH High Temperature, High Humidity
CPM Copies Per Minute (Testing Chamber conditions)
CP Control Panel(= OPE) HPVC Halftone Printing Video Controller in the
CQ Copy Quality SPGPm (Graphic Processor for Copy)
CRU Customer Replaceable Unit IDC International Data Corp.
CRUM CRU Memory IMAP Internet Message Access Protocol
CW Center Ware IPP Internet Printing Protocols
CWDP Center Ware Device Discovery IPM Images Per Minutes
Software(Samsung equivalent of IPX Internetwork Packet Exchange
Samsung’s SyncThru) IQ Image Quality
CWIS Center Ware Internet Services ITU International Telecommunication Union
DADF Duplex Auto Document Feeder JBIG Joint Binary Image Group
(= DADH) (a kind of image data coding method)
DC Direct Connect JPEG Joint Photographic Expert Group
DDNS Dynamic Domain Name System (a kind of image data coding method)
DHCP Dynamic Host Configuration Protocol LCD Liquid Crystal Display
DLC Data Link Control LEF Long Edge Feeding
DNS Domain Name System LL Low Temperature, Low Humidity
ECM Error Correction Mode (Testing Chamber conditions)
ECP Enhanced Capability Port LPR/LPD Line Printer Daemon Protocols
e-Coil Extended Coil technology for (LPR is a TCP-based protocol)
Rapid(Fast) Fusing. LSU Laser Scanning Unit
EH&S Samsung Environment, Health, LUI Local User Interface
& Safty MCBF Mean Copy Between Failure
ESMTP Extended Simple Mail Transfer Protocol MDSP Multiple Document Single Printout
EP Electro Photography MFP Multi-Functional Product
EPC Electric Pre-Collation MH Modified Huffman
FCOT First Copy Out Time (a kind of image data coding method)
6-2
Service Manual Samsung Electronics
Reference Information
6-3
Service Manual Samsung Electronics
Reference Information
ACRONYM EXPLANATION
ELA HOU-SCANNER ASS’Y ELA=Electrical Assembly, HOU =Housing
MEA UNIT-COVER PA EXIT ASS’Y MEA= Mechanical Assembly, PA=Paper
PMO-TRAY EXTENTION MP NE PMO= Processing Mold
MP=Multi-Purpose(Bypass) tray
NE=for NEC (common as Samsung Halk printer)
MEC-CASSETTE ASS’Y(LETTER) MEC = Mechanic Combined unit
COVER-M-FRONT M=Mold
MPR-NAME/PLATE MPR= Machinery Press,
UNIT-LSU LSU =Laser Scanning Unit
SMPS-SMPS(V1)+HVPS SMPS =Switching Mode Power Supply
HVPS =High Voltage Power Supply
ELA-OPC UNIT SET OPC=Organic Photo-Conductive
ELA HOU-MP ASS’Y MP =Multi-Purpose (Bypass) tray
PBA MAIN-MAIN PBA =Printed circuit Board Assembly
PMO-CONNECT PAPER MFP MFP =Multi-Functional Peripheral
FAN-DC DC =Direct Current
CBF POWER STITCH GRAY CBF= Cable Form
MEA UNIT GUIDE CST PA ASS’Y CST=Cassette(Paper tray), PA=Paper
PBA LIU PBA =Printed circuit Board Assembly
LIU =Line Interface Unit for FAX
SHIELD-P_MAIN LOWER P=Press
CBF HARNESS-LIU GND LIU =Line Interface Unit for FAX
GND= Ground
PMO-COVER FEED AY AY=Assembly
PMO-COVER BRKT MOTER BRKT=Bracket
CBF HARNESS-LSU LSU =Laser Scanning Unit
IPR-SHIELD SMPS UPPERI IPR=Iron Press
PMO-BUSHING P/U.MP P/U=Pickup
MP=Multi-Purpose (Bypass) Tray
PMO-HOLDER GEAR TRr TR= Transfer Roller
SPRING ETC-TR_L TR_L=Transfer Roller - Left
PMO-CAM JAM REMOVE PMO-CAM= Processing Mold-CAM
PMO-LOCKER DEVE DEVE=Developer
6-4
Service Manual Samsung Electronics
Reference Information
ACRONYM EXPLANATION
SPECIAL SCREW(PANNEL MFP) MFP =Multi-Functional Peripheral
A/S MATERAL-DUMMY UPPER ASS’Y A/S=After-Service
MCT-GLASS ADF MCT= Machinery Cutting
ADF=Automatic Document Feeder
PPR-REGISTRATION EDGE(F) PPR= Processing Press
IPR-HOLDER GLASSI PR=Iron Press
MCT-GLASS SCANNER(LEGAL) MCT= Machinery Cutting
CBF HARNESS-OPE OPE=Operation Panel(Control Panel)
PBA SUB-D_SUB PBA SUB-D_SUB =>Sub Printed circuit Board
Assembly for the D-SUB type electrical connector
(D-Sub) a kind of the connector type(shape ‘D’)
COVER-M-CCD CABLE M=Mold
CCD=Charge Coupled Device
COVER-SCAN LOWER(UMAX) UMAX=> Supplier’s name for CCD module
ICT-INSERT SHAFTI ICT= Iron Cutting
IPR-BRK SCAN BD IPR=Iron Press
BRK=Bracket
BD= Board
CBF SIGNAL-CCD FFC CCD = Charge Coupled Device
FFC =Flexible Flat Cable
COVER-M-OPE M=Mold
OPE=Operation Panel(Control Panel)
KEY-M-COPY M=Mold
PLATE-M-ALPHA KEY M=Molde
ALPHA=Alphabet
PMO-GUIDE DP SIDE DP=Duplex
RING-CS CS= Compress
GEAR-MP/DUP DRV MP =Multi-Purpose (Bypass) tray
DUP DRV = Duplex Driver
IPR-BRKT G DUPI PR=Iron Press
BRKT=BRACKET
G= Ground
UP=Duplex
PMO-BUSHING TX(B4) TX=Transmit
PMO-TRAY CASE, MP MP=Multi-Purpose tray(Bypass tray)
6-5
Service Manual Samsung Electronics
Reference Information
ACRONYM EXPLANATION
SPRING CS RE CS=Compress
RE=Rear
SPRING CS FR CS=Compress
FR=Front
PMO-BUSHING FINGER, F F=Front
ICT-SHAFT-EXIT LOWER ID ID=Idler
SPRING-EXIT ROLL FD FD=Face Down
PMO-BUSHING_P/U,MP P/U=Pickup
MP =Multi-Purpose (Bypass) tray
PMO-HOLDER CAM MPF MPF=Multi-Purpose Feeder(=MP)
PMO-GEAR P/U MPF P/U=Pickup
MFP =Multi-Functional Peripheral
RPR-RUBBER PICK UP,MP RPR=Rubber Press
PBA SUB-MP SEN PBA SUB-MP-SEN =>Sub Printed circuit Board
Assembly for the MP-SEN(= Multi-Purpose (Bypass)
tray-Sensor)
A/S MATERAL-PICKUP,MP
FOOT-ML80
HOLDER CATCH CST MC2 MC2=>McKInley2 (Samsung Project code name)
IPR-GROUND PLATE A(OPC) OPC=Organic Photo-Conductive
ELA M/M-AUD SPEAKER ELA M/M => Electrical Assembly M/M
AUD=Audio
CBF HARNESS-OPC GND OPC GNG=Organic Photo-Conductive-Ground
IPR-GROUND PLATE SCF SCF=Second Cassette Feeder(Tray2)
PBA SUB-PTL PBA SUB-PTL=>Sub Printed circuit Board Assembly
for the PTL(= Pre Transfer Lamp)
PBA SUB-FEED+P.EMP SEN. PBA SUB-FEED=>Sub Printed circuit Board
Assembly for the feeder
EMP SEN=Empty Sensor
MOTOR STEP-MCK2(MAIN)
GEAR-EXIT/U EXIT/U=EXIT/Upper
GEAR-RDCN FEED INNER RDCN=Reduction
CBF-HARNESS-MAIN-THV WIRE THV =Transfer High Voltage
CBF-HARNESS-MAIN-MHV WIRE MHV= High Voltage(Charge Voltage)
6-6
Service Manual Samsung Electronics
Reference Information
ACRONYM EXPLANATION
GEAR-EXIT/U,ID U=Upper
ID=Idler
IPR-TERMINAL FU FU=Fuser
PMO-BEARING H/R-F H/R-F=Heat Roller - Front
BEARING-H/R L H/R-L=Heat Roller -Left
PEX-ROLLER EXIT F_UP PEX= Processing Extrude
F_UP=Face Up
SPRING ETC-P/R P/R=Pressure Roller
SPRING(R)-CAU-HOT-FU CAU-HOT-FU = Caution Hot -Fuser
PMO-ARM ACTUATOR PMO-ARM= Processing Mold Arm
LABEL(R)-HV FUSER HV=High Voltage (220V)
LABEL(R)-LV FUSER LV=Low Voltage (110V)
PPR-SPONG SHEET PPR=Plastic Press
IPR-P_PINCH(SCAN)I PR-P = Iron Press
ROLLER-REGI REGI=Registration
PBA SUB-REGI PBA SUB-REGI => Sub Printed circuit Board
Assembly for the Registration
GROUND-P_SCAN ROLLER GROUND-P =Ground-Press
IPR-GUARD C/O S/W C/O = Cover Open
S/W= Switch
MEA UNIT-TX STACKER TX =Transmit
IPR-WASHER SPRING CU CU=Curve
6-7
Service Manual Samsung Electronics
Reference Information
6-8
Service Manual Samsung Electronics
Reference Information
Clearance space
• Front: 482.6 mm (enough space so that the paper tray can be removed)
• Back: 180 mm (enough space for ventilation)
• Right: 100 mm (enough space for ventilation)
• Left: 100 mm (enough space for ventilation)
6-9
Service Manual Samsung Electronics
- ML-2855ND
- 28ppm(A4) / 30ppm(Ltr) - USB 2.0, N/W - Paper Input: 250sh CST + 50sh MP
- PCL6, PS3, 1,200x1,200dpi - 64MB (Max.192MB) - Standard Duplex Printing
- 400MHz processor - 2K Standard, 5K High Yield - Options: 250sh SCF
This Parts Catalog is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of this manual can be punished under
applicable International and/or domestic law.
ExplodedView and Parts List
Catalog - ML-2855ND
- ML-2855ND
Thumbnail …………………………………………………………………………………………………………………………………………………………………3
1. Main… …………………………………………………………………………………………………………………………………………………………………4
Parts Catalog Parts
2. Top Cover………………………………………………………………………………………………………………………………………………………………6
6. Frame……………………………………………………………………………………………………………………………………………………………… 14
7. Main Drive…………………………………………………………………………………………………………………………………………………………… 19
9. Fuser………………………………………………………………………………………………………………………………………………………………… 23
1
Power Cord
Catalog -ML-2855ND
- ML-2855ND
3903-000085
3903-000020
XAZ
XAA / XAX
Parts Catalog Parts
3903-000042 3903-000133
3903-000050 3903-000146
3903-000182
3903-000067
3903-000082 3903-000227
XIL TED
2
Thumbnail
Catalog - ML-2855ND
- ML-2855ND
3
Samsung Electronics Service Manual
Samsung Electronics Service Manual
14
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6
7
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8
(Sales)
(Initial)
1. Main
- ML-2855ND
Parts Catalog Parts Catalog -ML-2855ND
Main Parts List
Catalog - ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 ML-2855ND SET 6 JC39-00828A CABLE FORM CONN COAX 1 SNA
XAA,XAX, 7 JC39-00824A CBF HARNESS-HVPS 1 SNA
1 JC96-05406A ELA HOU-FRAME 1 SNA
XAZ 8 JC96-04731A ELA UNIT-RX DRIVE 1 SA
1 JC96-05407A ELA HOU-FRAME 1 SNA Others 9 JC39-00820A CBF HARNESS-MOTOR & SOLENOID 1 SA
1 JC96-05407B ELA HOU-FRAME 1 SNA SEE 10 JC39-00816A CBF HARNESS-AC-INLET 1 SNA
2 JC92-02101A PBA-MAIN 1 SA XAA 11 JC66-01218A ROLLER-TRANSFER 1 SA
2 JC92-02101B PBA-MAIN 1 SA SEE
Parts Catalog Parts
5
Samsung Electronics Service Manual
Samsung Electronics Service Manual
8
1
11
9
5
4
7
9
6
3
10
6
2
0
2. Top Cover
- ML-2855ND
Parts Catalog Parts Catalog -ML-2855ND
Top Cover Parts List
Catalog - ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC97-03506A MEA UNIT-COVER_TOP 1 SA 6 JC64-00392A KEY-STATUS 1 SNA
1 6003-000196 SCREW-TAPTITE 7 SA 7 JC64-00393A KEY-STOP 1 SNA
2 JC61-02230A STACKER-RX 1 SA 8 JC67-00345A CAP-WINDOW_LCD 1 SNA
3 JC63-02101A COVER-TOP 1 SNA 9 JC72-01343A PMO-SUB_M_STACKER 2 SA
4 JC64-00388A KEY-MENU 1 SNA 10 JC72-01528A SPONGE-COVER_TOP_MP 1 SNA
5 JC64-00389A KEY-OK 1 SNA 11 JC92-02102A PBA SUB-OPE 1 SA
Parts Catalog Parts
7
Samsung Electronics Service Manual
Samsung Electronics Service Manual
3
3-1
3-2
4
8
2
0
1
3. Cover Ass’y
- ML-2855ND
Parts Catalog Parts Catalog -ML-2855ND
Cover Ass’y Parts List
Catalog - ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC96-05405A ELA HOU-COVER 1 SNA 3-1 JC63-02097A COVER-RIGHT 1 SNA
1 JC97-03509A MEA UNIT-COVER_FRONT 1 SA 3-2 JC63-01570A COVER-RIGHT_DIMM 1 SA
2 JC97-03505A MEA UNIT-COVER_LEFT 1 SA 4 JC97-03015A MEA UNIT-COVER_REAR 1 SA
3 JC97-03508A MEA UNIT-COVER_RIGHT 1 SA
Parts Catalog Parts
9
Samsung Electronics Service Manual
Samsung Electronics Service Manual
7
1
4
3
2
8
9
10
0
4. Front Cover
- ML-2855ND
Parts Catalog Parts Catalog -ML-2855ND
Front Cover Parts List
Catalog - ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC97-03509A MEA-COVER_FRONT 1 SA 5 JC66-02086A LINK-COVER_MP 2 SNA
1 6003-000196 SCREW-TAPTITE 3 SA 6 JC72-01444A SPONGE-GUIDE CHANGE DUP 1 SNA
2 6107-001548 SPRING-ES 1 SA 7 JC97-03498A MEA UNIT-PICKUP_IDLE 1 SNA
3 JC61-02810A GUIDE-UPPER_MP 1 SNA 8 JC97-03499A MEA UNIT-PICKUP_MP 1 SA
4 JC63-02099A COVER-FRONT 1 SNA 9 JC97-03503A MEA UNIT-TRAY_MP 1 SNA
Parts Catalog Parts
11
Samsung Electronics Service Manual
Samsung Electronics Service Manual
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2
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0
5. Rear Cover
- ML-2855ND
Parts Catalog Parts Catalog -ML-2855ND
Rear Cover Parts List
Catalog - ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC97-03015A MEA UNIT-COVER_REAR 1 SA 2 JC61-02399A GUIDE-CHANGE_DUP 1 SNA
1 JC63-01526A COVER-REAR 1 SA
Parts Catalog Parts
13
6. Frame 1
Catalog -ML-2855ND
- ML-2855ND
41
47
123
124 125 40
18 5
43
35 38 45
36 17 37
126
1
34 3
21-2
2
21 33 32 4
31
21-1
21-3
5
30
29
7 6-1
28 6-2
8 6
20 12 13 127
9
19 16
15
4 10 11
24
22 14
23 25 26-1
26-2
26
25
23
26-3 27
14
Frame 2
Catalog - ML-2855ND
- ML-2855ND
93
113
96
Parts Catalog Parts
92
100 105
99 104
98 97 102
101 102 111
112
103
110
107
106
108 109
81
1
86
87 80 63
66
85
75
83
82 89 120 64
119 121 88
84
116
118 65
76
122 117
72 75
75
91
73 75
90
74
77
78 79
15
Frame Parts List
Catalog -ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC96-05406A ELA HOU-FRAME 1 SNA 110V 25 JC61-00915A STOPPER-M-PICK UP_R2 2 SA
0 JC96-05407B ELA HOU-FRAME 1 SNA 220V 26 JC97-03062A MEA UNIT-PICK UP 1 SA
1 JC61-02822A FRAME-BASE 1 SNA 26-1 JC73-00265A RUBBER-PICK_UP 1 SA
2 JC63-01616A GROUND-ZENOR 1 SNA 26-2 JC61-00910A HOUSING-M-PICK UP2_R2 1 SA
3 JC92-01488B PBA-ZENER 1 SA 26-3 JC61-00909A HOUSING-M-PICK UP_R2 1 SA
4 JC72-00983A PMO-LOCKER CST 4 SA 27 JC61-00587A BUSH-M-PICK_UP R 1 SA
Parts Catalog Parts
16
Frame Parts List
Catalog - ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
57 JC61-02308A SUPPORT-ROLLER 1 SA 98 JC61-00585A BUSH-M-FEED IDLE 2 SA
59 JC66-01662A ROLLER-EXIT F_DOWN 1 SA 99 JC61-70958A SPRING ETC-TR 2 SA
63 JC63-01572A SHIELD-CONTROLLER 1 SNA 100 JC61-00914A PLATE-P-PUSH BUSHING 2 SA
64 JC63-01573A SHIELD-SMPS 1 SNA 101 JC72-00984A PMO-PLATE GUIDE DEVE_L 1 SA
65 JC62-00461A INSULATION-SMPS 1 SNA 102 JC61-70932A SPRING ETC-GUIDE DEVE 2 SA
66 JC61-40001A FOOT-ML80 2 SA 103 JC72-00985A PMO-PLATE GUIDE DEVE_R 1 SA
Parts Catalog Parts
17
Frame Parts List
Catalog -ML-2855ND
- ML-2855ND
18
Samsung Electronics Service Manual
Samsung Electronics Service Manual
15
12
14
11
19
0
13
18
4
12
10
5
2
19
3
20
6
1
12
8
15
9
7. Main Drive
15
15
- ML-2855ND
Parts Catalog Parts Catalog - ML-2855ND
Main Drive Parts List
Catalog -ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC96-04731A ELA UNIT-DRIVE 1 SA 10 JC66-01798A GEAR-OPC CLUTCH 29 1 SA
1 JC61-02195A BRACKET-GEAR 1 SNA 11 JC66-01637A GEAR-FUSER DR OUT 37 1 SA
2 JC66-01641A GEAR-EXIT RDCN 61/28 1 SA 12 6031-000023 WASHER-PLAIN 5 SA
3 JC66-01628A GEAR-RDCN 83/40 1 SA 13 JC61-02227A BRACKET-MOTOR 1 SNA
4 JC66-01632A GEAR-FUSER DR IN 61 1 SA 14 JC31-00090A MOTOR BLDC 1 SA
5 JC66-01626A GEAR-RDCN 89/55 1 SA 15 6003-000269 SCREW-TAPTITE 11 SA
Parts Catalog Parts
20
Samsung Electronics Service Manual
Samsung Electronics Service Manual
2
1
4
21
6
5
8. Rear Guide
- ML-2855ND
Parts Catalog Parts Catalog - ML-2855ND
Rear Guide Parts List
Catalog -ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC97-03067A MEA UNIT-GUIDE REAR 1 SA 4 JC66-01584A SHAFT-EXIT_F/UP 1 SNA
1 JC61-02198A GUIDE-REAR 1 SNA 5 JC66-01583A GEAR-EXIT 1 SA
2 JC66-01661A ROLLER-IDLE_EXIT 4 SNA 6 JC73-00259A RUBBER-EXIT_F/UP 2 SNA
3 JC61-02158A BUSH-TX 3 SNA
Parts Catalog Parts
22
9. Fuser
Catalog - ML-2855ND
- ML-2855ND
7 18
36 15
19
35
34
14
0
3
2
Parts Catalog Parts
33
37
31
11 5 1
29
12
6 29
17 16
32
24
3
26
27 28 4
10
23 30
22 20
13
21
25
22 24
27
28
23
Fuser Parts List
Catalog -ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC96-04717A ELA UNIT-FUSER 1 SA 220V 19 JC66-01595A ACTUATOR-EXIT 1 SA
0 JC96-04718A ELA UNIT-FUSER 1 SA 110V 20 JC61-02197A FRAME-FUSER 1 SNA
1 JC63-01517A COVER-FUSER 1 SNA 21 JC66-01663A ROLLER-PRESSURE 1 SA
2 JC72-40981A PMO-ROLLER UPPER DP 3 SA 22 JC61-02336A BUSH-PR-1ST 2 SA
3 JC66-01312A ROLLER-IDLE 5 SA 23 JC66-01664A ROLLER-PRESSURE_2ND 1 SA
4 JC70-20901A IEX-SHAFT IDLE,F/UP 3 SA 24 JC61-02337A BUSH-PR-2ND 2 SA
Parts Catalog Parts
24
10. Duplex Unit
Catalog - ML-2855ND
- ML-2855ND
19
20
16
17
18
15 0
Parts Catalog Parts
14
13
12-1
12-2
12
4
12-1 4
12-2
12
5
6
10
8
11
7 9
25
Duplex Unit Parts List
Catalog -ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC96-04736A ELA UNIT-DUPLEX SA 12 JC96-04983A ELA UNIT-ROLLER_DUP 2 SA
1 JC61-02188A FRAME-DUPLEX_BASE 1 SNA 12-1 JC66-00901A ROLLER-FEED_DUP 1 SA
2 JC65-00036A TERMINAL-GND_DUP L 1 SA 12-2 6044-000107 RING-C 1 SNA
3 JC65-00035A TERMINAL-GND_DUP S 1 SA 13 JC61-02235A BRACKET-DUPLEX_ALIGN 1 SA
4 JC61-00665A BUSH-M-FEED, DUP 6 SA 14 6002-000440 SCREW-TAPPING 1 SNA
5 JC66-01657A ROLLER-FEED_DUP2 1 SNA 15 JC61-02314A GUIDE-DUPLEX_UPPER 1 SA
Parts Catalog Parts
26
11. Cassette
Catalog - ML-2855ND
- ML-2855ND
4
3
0 9 10
24
Parts Catalog Parts
11
11
14-4
14-1 14-3 2
14-2
14 14-5 21
14-6 15
12
13
19
18 17 1
19
20 22
6
16
27
Cassette Parts List
Catalog -ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC97-03510A MEA UNIT-CASSETTE 1 SA 14-2 JC73-00140A RPR-FRICTION PAD 1 SA
1 JC61-00876A FRAME-M_CASSETTE 1 SNA 14-3 JC61-02237A PLATE-PAD 1 SNA
2 JC61-00918B GUIDE-M-EXTENSION L2 1 SA 14-4 JC63-01669A SHEET PAD 1 SA
3 JC72-00971A PMO-EXTENSION SMALL 1 SA 14-5 JC63-01205A GROUND-PAD 1 SA
4 JC70-00301A ADJUST-M-CASSETTE_R 1 SA 14-6 JC61-70911A SPRING ETC-EXIT ROLL FD 1 SA
5 JC70-00300A ADJUST-M-CASSETTE_L 1 SA 15 JC61-01978A HOUSING-HOLDER PAD 1 SA
Parts Catalog Parts
28
12. SCF
Catalog - ML-2855ND
- ML-2855ND
4
7
11-2
6
11-4
11-3
9-11
9-1 9-8
5
9-3 9-9
9-10
9
Parts Catalog Parts
9-12
11-16
9-7
9-4
9-2 9-5 11-1
9-6
11-6 8
11-5
11-31 11-28 11-8
11-25
11 3
11-27 11-9
11-8
11-30 11-26 11-7
11-10
11-29 11-21 11-20 11-11 11-9
11-18 11-5
11-19 10-1
10-2
11-22
10 11-10
11-18 11-13
11-23 10-3
8
11-24 11-15
11-14
11-19
11-17
11-12
1 0
29
SCF Parts List
Catalog -ML-2855ND
- ML-2855ND
Drawer# SEC_Code Description QT’y Service Remark Drawer# SEC_Code Description QT’y Service Remark
0 JC96-04735A ELA UNIT-SCF 1 SNA 11-1 JC61-02189A FRAME-SCF 1 SNA
1 JC97-03017A MEA UNIT-CASSETTE 1 SA 11-2 JC63-00369A SHEET-COVER SENSOR 1 SA
2 JC63-01607A COVER-FRONT_SCF 1 SA 11-3 JC70-11028A IPR-GROUND TOP 1 SA
3 JC63-01530A COVER-RIGHT_SCF 1 SA 11-4 6003-000196 SCREW-TAPTITE 11 SA
4 JC63-01529A COVER-LEFT_SCF 1 SA 11-5 JC72-00983A PMO-LOCKER CST 2 SA
5 JC63-01608A COVER-REAR_SCF 1 SA 11-6 JC72-00975A PMO-ACTUATOR EMPTY 1 SA
Parts Catalog Parts
30
GSPN (Global Service Partner Network)