One Lamp, Two Lamp and CFL Ballasts

Installation and Userʼs Manual

24VDC ONE LAMP BALLAST MODELS:

24VDC TWO LAMP BALLAST MODELS:

NB24-T524HO-01D, NB24-T528-01D, NB24-T554-01D, NB24-T832-01D, NB24-BX40-01D

48VDC TWO LAMP BALLAST MODELS:

NB24-T528-02D, NB24-T817-02D, NB24-T832-02D

CFL MODELS:
KT2-54-R-S-53, NB5353/2R

NB24-CF13-01D, NB24-CF18-01D, NB24-CF26-01D, NB24-CF42-01D

Rev 031114

Please contact Customer Support at 1-800-24VOLTS for further information.

Copyright 2012-2014 all rights reserved by Nextek Power Systems, Inc. in the
United States and in other countries throughout the world.
One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

TABLE OF CONTENTS

ABOUT NEXTEK POWER SYSTEMS 3

INTRODUCTION / OVERVIEW 4

1.0 SAFETY 5

2.0 STANDARDS & REQUIREMENTS 6

3.0 REGULATORY INFORMATION 7

4.0 TRAINING 7

5.0 FEATURES 8

6.0 SPECIFICATIONS 9

7.0 GENERAL REQUIREMENTS 10

8.0 INSTALLATION PROCEDURE 12

8.1 24V ONE-LAMP BALLAST MODELS 12

8.2 24V TWO-LAMP BALLAST MODELS 16

8.3 CFL BALLAST MODELS 20

8.4 48V TWO-LAMP BALLAST MODELS 23

8.5 WIRING A 2-LAMP BALLAST TO

AN E-BALLAST FIXTURE 26

9.0 CFL BALLAST INSTALLATION TIP SHEET 27

10.0 TROUBLESHOOTING 28

11.0 NOTES 29

For more information: Nextek Power Systems Tel: 313-887-1321 www.nextekpower.com

461 Burroughs Street Toll free: 1 (877) 24-VOLTS
Detroit, Michigan 48202 Fax: 313-887-9433 info@nextekpower.com

2 Copyright 2012-2014 all rights reserved by Nextek Power Systems, Inc. in the United States and in other countries throughout the world.
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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

ABOUT NEXTEK POWER SYSTEMS

Nextek Power Systems AC/DC integration technology represents a breakthrough in on-

site electrical management, combining the availability of AC power with the quality and
efficiency of a DC supply.

NEXTEK PRODUCT BENEFITS

• Easy conversion of AC lighting fixtures to DC-powered units
• Easy conversion of AC grid power into DC power for commercial building
applications
• Highly efficient management of peak loads
• Future-proof lighting and other systems to be developed
• Nextek Power Systems Direct Coupling® Technology, directly connects clean
power generated at a building to its electronic loads inside cutting down on over-
all power consumption, boosts electricity generated and stored on-site, and
delivers a robust renewable energy ready network.

DISCLAIMER
Nextek Power Systems has made every reasonable effort to ensure the accuracy of the
information in this catalog. Nextek Power Systems does not guarantee that the
information is error free, nor do we make any other representation, warranty or
guarantee that the information is accurate, correct, reliable or current. Nextek Power
Systems, Inc. reserves the right to make any adjustments to the information contained
herein at any time without notice. The specifications in this catalog are for reference
purposes only and are subject to change without notice. Consult Nextek Power Systems
for the latest design specifications. All trademarks are either the exclusive property of
Nextek Power Systems, Inc. or other companies. Copyright © 2012-2014 by Nextek
Power Systems, Inc. in the United States and other countries throughout the world.

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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

INTRODUCTION

Nextek Ballasts
• Nextekʼs Ballast Installation Kit converts existing luminaires from AC power to safe, low-

• Convert luminaires without replacing bulbs or system wiring. Nextek ballasts are sized to use
voltage Direct Current (DC) power by simply replacing the ballasts.

pre-existing mounting holes and hardware too.

• The simple procedure takes only minutes to complete.

Nextek ballasts in a Direct Current power system.

4 Copyright 2012-2014 all rights reserved by Nextek Power Systems, Inc. in the United States and in other countries throughout the world.
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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

1.0 SAFETY

1.1 SAVE THESE INSTRUCTIONS– This manual contains important safety and
operating instructions for the Nextek Ballast Installation Kit.
The following symbols are used throughout this manual to indicate potentially
dangerous conditions or mark important safety instructions:
DANGER:
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING:
Indicates a potentially dangerous condition. Use extreme caution when
performing this task.
CAUTION:

Indicates a critical procedure for safe and proper operation of the
controller.
NOTE:
Indicates a procedure or function that is important for the safe and
proper operation of the controller.
1.2 Before using the Ballast Installation Kit, read all instructions and cautionary
markings.
1.3 Electrical hazards are probably the most common hazards throughout the
industry. Virtually all workplaces have electrical installations and use electricity.
1.4 It is very important that all industry employees be familiar with electrical hazards
and know how to protect themselves when working on, near, or with electricity.
In most cases, industry electrical and electronic equipment is designed for both
maximum safety and efficiency. However, potentially hazardous conditions such
as inadvertent contact with hazardous voltages may exist while performing
servicing and maintenance, handling materials, or cleaning.
1.5 The improper use of electrical extension cords and portable electrical
equipment can result in hazardous exposure.

1.6 WARNING - RISK OF ELECTRICAL SHOCK

1.6.1 This Ballast Installation Kit requires knowledge of fluorescent lighting
luminaires electrical systems. If not qualified, do not attempt installation.
Contact a qualified electrician.
1.6.2 Install this kit only in luminaires that have similar features and dimensions
as the photographs and/or drawings shown here.
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1.0 SAFETY

1.6.3 The ballast supplied with this kit is not for use with instant-start
lampholders. Do not short between the pins in the lampholder. (Not
applicable for BIAX lamps.)
1.6.4 To prevent wiring damage or abrasion, do not expose wiring to edges of
sheet metal or other sharp objects.
1.6.5 Only those open holes indicated in the photographs and/or drawings may
be made or altered as a result of kit installation. Do not leave any other
open holes in an enclosure of wiring or electrical components.
1.6.6 A listed Class 2 24VDC or 48VDC output supply, such as a Nextek PSM,
must be used as a power source for the Nextek low voltage ballast.
1.6.7 These Nextek low voltage ballasts are intended for use only with non-IC
(Luminaires not intended for Insulation Contact).
1.6.7 Before wiring 24VDC or 48VDC supply to ballasts, remove any old AC
wiring, including any ground wires, between the line voltage ballast and
the nearest junction box.
DANGER – TO REDUCE THE RISK OF FIRE OR ELECTRIC
SHOCK, CAREFULLY FOLLOW THESE INSTRUCTIONS
1.7

1.7.1 Do not disassemble or attempt to repair the ballasts. There are no user
serviceable parts inside Nextek ballasts.
1.7.2 Install external fuses/breakers as required.
1.7.3 Disconnect power to the luminaire before installing the ballasts, removing
old ballasts or wiring, or otherwise working with the unit.
1.8 INSTALLATION SAFETY PRECAUTIONS
1.8.1 Mount the ballasts indoors only. Prevent exposure to the elements.
1.8.2 Power connections must remain tight to avoid excessive heating from a
loose connection.
1.8.3 Use properly sized conductors and circuit interrupters.
1.8.4 The Nextek Ballast Installation Kit is to be connected to DC circuits only.

2.0 STANDARDS AND REQUIREMENTS

2.1 All DC cable types must meet all local and national codes
2.2 Shut off all DC circuit breakers or fuses before installing any unit into the field.

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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

3.0 REGULATORY INFORMATION

3.1
NOTE: This section contains important information for safety and
regulatory requirements.
3.2 The Ballast Installation Kit should be installed by a qualified technician
according to the electrical rules of the country in which the product will be
installed.
3.3 Nextek ballasts comply with the following EMC standards:
3.3.1 Immunity: EN61000-6-2:1999
3.3.2 Emissions: EN55022:1994 with A1 and A3 Class B1
3.4 A means shall be provided to ensure all the poles are disconnected from the
power supply. This disconnection shall be incorporated in the fixed wiring.
3.5 FCC Requirements:
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by Nextek Power Systems, Inc. for compliance
could void the user’s authority to operate the equipment.
Note:
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and
can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communication. However, there is
no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment on and off, the user is encouraged to try to correct the interference by one or
more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.

4.0 INSTALLATION QUALIFICATIONS

4.1 Installation work and electrical wiring of permanently-connected power units
must be performed only by qualified service personnel in accordance with all
applicable codes and standards, including fire-rated construction.

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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

5.0 BALLAST FEATURES

• Low-voltage, 2 wire (class 2) 0-10Vdc • State-of-the-art Phase Control operation

control technology turns lamps off (<1 Volts) resulting in continuous, flicker-free dimming
at the bottom of the voltage range. Lamps from 100% to 10%.
can be switched back on to a previous • Inherent Thermal Protection
dimming level instantly.
• Type 1, Class P, Sound rated A
• Programmed rapid start design: Lamps turn
on to any dimmed level without flashing to • USL 935 Listed.
full brightness. • Input voltage is rated class 2, which does
• UL 2108 classified. not require grounding. No provision exists
for grounding. (Input 24V DC, <4A)

MODELS LIST
24VDC ONE LAMP BALLAST MODELS:

24VDC TWO LAMP BALLAST MODELS:

NB24-T524HO-01D, NB24-T528-01D, NB24-T554-01D, NB24-T832-01D, NB24-BX40-01D

48VDC TWO LAMP BALLAST MODELS:

NB24-T528-02D, NB24-T817-02D, NB24-T832-02D

CFL MODELS:
KT2-54-R-S-53, NB5353/2R

NB24-CF13-01D, NB24-CF18-01D, NB24-CF26-01D, NB24-CF42-01D

Kit contents:
1. Ballast
2. Installation and User Manual
3. Installation hardware

NOTE: This kit is only for use in a UL 1598 listed fixture

8 Copyright 2012-2014 all rights reserved by Nextek Power Systems, Inc. in the United States and in other countries throughout the world.
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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

6.0 TECHNICAL SPECIFICATIONS

T528-1Lamp T528-2Lamp T524HO-1Lamp T528-2Lamp T832-1Lamp T817-2Lamp T832-2Lamp

Operating 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Voltage: (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10%
Operating 1.21 Amp @ 1.98 Amp @ 1.13 Amp @ 1.98 Amp @ 1.35 Amp @ 1.38 Amp @ 1.99 Amp @
Current: 24V DC 24V DC 24V DC 24V DC 24V DC 24V DC 24V DC
Operating 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC
Temperature:
Maximum 1.0 .075 1.0 .075 1.0 1.0 .075
Ballast Factor:
Peak Efficiency: 95% 95% 95% 95% 94% 94% 94%
Crest Factor: <1.55 <1.55 <1.55 <1.55 <1.55 <1.55 <1.55
Analog 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10
Dimming: V DC - Dimming V DC - Dimming V DC - Dimming V DC - Dimming V DC - Dimming V DC - Dimming V DC - Dimming
Dimensions: 1.10"W x 1.10"W x 1.10"W x 1.10"W x 1.10"W x 1.10"W x 1.10"W x
0.96"H x 9.57"L 0.96"H x 9.57"L 0.96"H x 9.57"L 0.96"H x 9.57"L 0.96"H x 9.57"L 0.96"H x 9.57"L 0.96"H x 9.57"L
Weight: 16 oz. 16 oz. 16 oz. 16 oz. 16 oz. 16 oz. 16 oz.
Construction: Steel Steel Steel Steel Steel Steel Steel
Operated With: F28T5 F28T5 F24T5HO F28T5 F32T8, FB032, F17T8, F18T8 F32T8, FB032,
F32T8ES, FB32* F32T8ES, FB32*

*For wattages other than 32, please contact Nextek Power Systems, Inc. at 1-877-24VOLTS

40BIAX-1Lamp CFL-13** CFL-18** CFL-26** CFL-32/42** KT-2-54-RS-53 NB5353/2R

Operating 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 48 V DC 54 V DC
Voltage: (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10% (nominal)±10%
Operating 1.6 Amp @ 0.65 Amp @ 0.84 Amp @ 1.10 Amp @ 1.54 Amp @ 2.2 Amp @ 1.0 Amp @
Current: 24V DC 24V DC 24V DC 24V DC 24V DC 54V DC 54V DC
Operating 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC 0ºC-49ºC
Temperature:
Maximum 1.0 1.0 1.0 1.0 0.9 1.0 0.88
Ballast Factor:
Peak Efficiency: 95% 85% 87% 89% 87%@32W,
93%@42W
Crest Factor: <1.55 <1.55 <1.55 <1.55 <1.55 <1.70 meets ANSI
Analog 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10 0 V DC - off, 1-10 n/a n/a
Dimming: V DC - Dimming V DC - Dimming V DC - Dimming V DC - Dimming V DC - Dimming
Dimensions: 1.10"W x 1.10"W x 2.96"W x 2.96"W x 2.96"W x 2.25"W x 2"W x 1.125"H
0.96"H x 9.57"L 0.96"H x 9.57"L 1.27"H x 5.03"L 1.27"H x 5.03"L 1.27"H x 5.03"L 1.40"H x 6.25"L x 3.125"L
Weight: 16 oz. 16 oz. 16 oz. 16 oz. 16 oz. 8 oz. 10.5 oz.
Construction: Steel Steel Steel Steel Steel Steel Steel
Operated With: F40BX, CFQ13, CFT13 CFQ18, CFT26 CFT32, CFT42 F54T5HO F54T8
F39BX, FT40 CFT18, CFD18

**For CFL Ballasts, heat and smoke release testing in accordance with UL 2043 was not considered necessary due to the small mass of the
exposed polymeric parts. Weight of exposed polymeric parts is less than 5 grams each. CFL Ballasts are Suitable for use in Air Handling Spaces.
All specifications are subject to change without notice.
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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

7.0 GENERAL REQUIREMENTS

7.1 Every work environment should provide a safe place for every employee, which
includes protecting the employee from electrical hazards such as fault currents
to ground.
7.2 When an electrical ground fault occurs, the current flows through the path
having minimum impedance to ground. It is imperative that an employee does
not inadvertently become the conductor of the current.
7.3 Two approved methods of protecting the worker from a ground fault, in addition
to other requirements for equipment-grounding conductors, are:
7.3.1 Use of ground fault circuit interrupters (GFCI)
7.3.2 An assured equipment grounding conductor program
7.4 Installers should be advised:
7.4.1 These installation instructions are for use by qualified personnel only.

sections
7.4.2 The equipment contains DC voltages.
7.4.3 NOTE: Installers must reference the National Electric Code (NEC)
250 or 690, when required, to ensure proper system wiring
and grounding compliance. In addition, all state and federal
Occupational Safety and Health Administration (OSHA) guidelines

drawings
and regulations must be followed.
7.4.4 NOTE: Installers must reference the specific site scope and project
for additional information and considerations, including the
system layout and any related electrical drawings.
7.4.5 The mounting location is important to the performance and operating life
of the unit. The environment must be dry and protected from water
ingress.
7.4.6 The installation is straightforward, but it is important each step is done
correctly and safely. A mistake can lead to dangerous voltage and
current levels. Be sure to carefully follow each instruction in this section.
Read all instructions first before beginning installation.
7.4.7 The installation instructions are for installation of a negative grounded
system. National Electrical Code (NEC) requirements are noted on
occasion for convenience, however, the installer should have a complete
understanding of NEC and UL requirements for photovoltaic installations.

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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

7.0 GENERAL REQUIREMENTS

7.5 Recommended Tools

7.5.1 This installation may require the following, depending on the installation
of specific ballasts and existing wiring:
#2 and #0 Phillips screwdrivers
Slotted screwdriver
Wire strippers
Wire cutters
Pliers

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One Lamp, Two Lamp and CFL Ballasts Installation and Userʼs Manual

8.0 INSTALLATION PROCEDURE

8.1 24VDC ONE-LAMP BALLAST MODELS

T5 1-Lamp Ballast T8 1-Lamp Ballast 40W BIAXTM
24W T5 HO (NB24-T524HO- 32W T8 (NB24-T832-01D) 1-Lamp Ballast
01D) 40W BIAX (NB24-BX40-01D)
28W T5 (NB24-T528-01D)

24VDC ONE-LAMP BALLAST WIRING DIAGRAM

54W T5 (NB24-T554-01D)

refer
Lamp holder must not be shorted

8.1.1 NOTE: If an AC ballast has been previously installed in the location,

to the Nextek Ballast Retrofit Kit Installation and User Manual,
available for download at www.nextekpower.com.
8.1.2 WARNING - Shock Hazard
At the supply panel, disconnect power to the luminaire(s).
WARNING - Risk of fire or electric shock. Luminaire wiring and
electrical parts may be damaged when drilling for installation of unit.
Check for enclosed wiring and components.
8.1.3 Mount the new Nextek low voltage ballast using existing studs or screws.
If necessary, secure ballasts using appropriately sized sheet metal
screws. If no existing hole or stud exists at the correct mounting location,
use a self-tapping sheet metal screw.
8.1.4 Prepare the ballast mounting location: Refer to the luminaire
manufacturer’s instructions or drawings to identify the mounting locations
and any specific electrical location requirements or special instructions.
8.1.4.1 Select a ballast mounting location within the luminaire that leaves
sufficient length to route the ballast’s wires to the fixture
connections.
8.1.5 Slotted mounting holes for the ballasts are located on the flanges that
protrude from the bottom of the unit housing.
8.1.6 For pre-existing mounting studs or holes:
8.1.6.1 Carefully align the ballast slot to one mounting hole or stud and
insert a sheet metal screw.

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8.0 INSTALLATION PROCEDURE

8.1.6.2 Do not tighten the screw completely. Leave a 1/4" (6 mm) gap
between the mounting surface and screw head.
8.1.6.3 Carefully align the ballast slot to one mounting hole or stud and
insert a sheet metal screw.
8.1.6.4 When the ballast is properly positioned, tighten both (2) screws.
8.1.6.5 Proceed to step 8.1.8.
8.1.7 For a surface with no pre-existing mounting studs or holes:
8.1.7.1 Place a mark on the mounting surface for one of the mounting
holes in accordance with the luminaire manufacturer’s
instructions or drawings.
8.1.7.2 Use a self-tapping sheet metal screw to insert the first screw at
the mark.
8.1.7.3 Do not tighten the screw completely. Leave a 1/4" (6 mm) gap
between the mounting surface and screw head.
8.1.7.4 Mark the second mounting hole location for the ballast.
8.1.7.5 Carefully align the ballast slot to the second mounting hole and
insert a sheet metal screw.
8.1.7.6 When the ballast is properly positioned, tighten both (2) screws.

Notes Regarding Lampholders:

8.1.8 Ballast Wiring Instructions
8.1.8.1
8.1.8.1.1 If lampholders are not shunted, or the ballast being
installed is a BIAX, then go to step 8.1.8.2.
8.1.8.1.2 If lampholders have a wire shunting the pins, remove
the wire and go to step 8.1.8.2.
8.1.8.1.3 If lampholders are shunted, but do not have an external
wire shunting the pins, then replace the lampholders
with unshunted ones, following the manufacturer’s
directions.
8.1.8.2 Connect the lampholder lead wires from the Nextek ballast as
shown on the Ballast Wiring Schematic (below) to the lampholder
connectors.

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8.0 INSTALLATION PROCEDURE

See step 8.1.8 for

BALLAST WIRING SCHEMATIC

connections

8.1.8.3
inch
NOTE: Route wires within the Luminaire to maintain 1/4
separation between lampholder wires and the low
voltage input power and control wires, using included wire
ties, if necessary. Failure to maintain these separations will
cause dimming performance problems.
8.1.8.4 Connect the dimming wires (purple and gray) to the dimming
control, if used. If not used, cap off purple and gray wires
individually. (Note: Shorting purple and gray wires will prevent
ballast from ever turning on.)
8.1.8.5 Connect Nextek low voltage ballast input leads (black wires) to
one of the following power inputs:
8.1.8.5.1 Tyco Electronics Load (Device) Cable Assembly (TE
Part 2106718-x) for use with emerge standardized low
voltage suspended ceiling grid, or to
8.1.8.5.2 A suitably-rated 90ºC cable between 12 and 18 AWG,
terminating outside the luminaire, for example with a
female 2-position Tyco Electronics Universal MATE-N-
LOK, or functional equivalent including strain relief, or
directly to the next luminaire.

NOTE:
Polarity (+ and –) does not matter on Nextek ballast
input.
8.1.8.6 There is no equipment ground in a class 2 wiring
system. Do not attach either 24V DC conductor to any
grounding post in the luminaire. Attach 24V DC conductors
to the ballast input wires only. The ballast automatically
adjusts its polarity.

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8.0 INSTALLATION PROCEDURE

8.1.8.7
not
NOTE: Class 2 circuits are power limited to 100 Watts. Do
attempt to attach more load on a single circuit,
consulting the ballast and Class 2 power supply
manufacturers’ specifications.
8.1.9 Replace any covers or diffusers removed during the installation.
8.1.10 Plug any unused openings in the luminaire.
8.1.11 Connect the power wire from the luminaire to:
8.1.11.1 EMerge Registered Busbar grid if terminated in EMerge Load
Cable Assembly, or
8.1.11.2 Directly to Nextek PSM if terminated using the MATE-N-LOK
type connector.
8.1.11.3 Directly to the adjacent luminaire.
8.1.12 Set Dimming Control to operate as follows:
0-1 Volts = Lamp off
1 Volt = Lamps ON- lowest dim level
1 – 10 Volts = Increasing in brightness with voltage increase
10 Volts = Lamps ON- Full brightness

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8.0 INSTALLATION PROCEDURE

8.2 24VDC TWO-LAMP BALLAST MODELS

T5 2-Lamp Ballast T8 2-Lamp Ballast
28W T5 (NB24-T528-02D) 17W T8 (NB24-T817-02D)
32W T8 (NB24-T832-02D)

24VDC TWO-LAMP BALLAST WIRING DIAGRAM

8.2.1
refer
NOTE: If an AC ballast has been previously installed in the location,
to the Nextek Ballast Retrofit Kit Installation and User Manual,
available for download at www.nextekpower.com.
8.2.2 WARNING - Shock Hazard
At the supply panel, disconnect power to the luminaire(s).
WARNING - Risk of fire or electric shock. Luminaire wiring and
electrical parts may be damaged when drilling for installation of unit.
Check for enclosed wiring and components.
8.2.3 Mount the new Nextek low voltage ballast using existing studs or screws.
If necessary, secure ballasts using appropriately sized sheet metal
screws. If no existing hole or stud exists at the correct mounting location,
use a self-tapping sheet metal screw.
8.2.4 Prepare the ballast mounting location: Refer to the luminaire
manufacturer’s instructions or drawings to identify the mounting locations
and any specific electrical location requirements or special instructions.
8.2.4.1 Select a ballast mounting location within the luminaire that leaves
sufficient length to route the ballast’s wires to the fixture
connections.
8.2.5 Slotted mounting holes for the ballasts are located on the flanges that
protrude from the bottom of the unit housing.
8.2.6 For pre-existing mounting studs or holes:

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8.0 INSTALLATION PROCEDURE

8.2.6.1 Carefully align the ballast slot to one mounting hole or stud and
insert a sheet metal screw.
8.2.6.2 Do not tighten the screw completely. Leave a 1/4" (6 mm) gap
between the mounting surface and screw head.
8.2.6.3 Carefully align the ballast slot to one mounting hole or stud and
insert a sheet metal screw.
8.2.6.4 When the ballast is properly positioned, tighten both (2) screws.
8.2.6.5 Proceed to step 8.2.8.
8.2.7 For a surface with no pre-existing mounting studs or holes:
8.2.7.1 Place a mark on the mounting surface for one of the mounting
holes in accordance with the luminaire manufacturer’s
instructions or drawings.
8.2.7.2 Use a self-tapping sheet metal screw to insert the first screw at
the mark.
8.2.7.3 Do not tighten the screw completely. Leave a 1/4" (6 mm) gap
between the mounting surface and screw head.
8.2.7.4 Mark the second mounting hole location for the ballast.
8.2.7.5 Carefully align the ballast slot to the second mounting hole and
insert a sheet metal screw.
8.2.7.6 When the ballast is properly positioned, tighten both (2) screws.

Notes Regarding Lampholders:

8.2.8 Ballast Wiring Instructions
8.2.8.1
8.2.8.1.1 If lampholders are not shunted, or the ballast being
installed is a BIAX, then go See
to step 8.2.8.2.
step 8.2.8.4
for connections
8.2.8.1.2 If lampholders have a wire shunting the pins, remove
the wire and go to step 8.2.8.2.
8.2.8.1.3 If lampholders are shunted, but do not have an external
wire shunting the pins, then replace the lampholders
with unshunted ones, following the manufacturer’s
directions.
8.2.8.2 Connect the lampholder lead wires from the Nextek ballast as
shown on the Ballast Wiring Schematic (below) to the lampholder
connectors.

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8.0 INSTALLATION PROCEDURE

BALLAST WIRING SCHEMATIC

8.2.8.3

inch
NOTE: Route wires within the Luminaire to maintain 1/4
separation between lampholder wires and the low
voltage input power and control wires, using included wire

Attach
ties, if necessary. Failure to maintain these separations will
cause dimming performance problems.
NOTE: For single lamp operation, cap off yellow wires.
both blue wires to one end and both red wires to
other end.
8.2.8.4 Connect the dimming wires (purple and gray) to the dimming
control, if used. If not used, cap off purple and gray wires
individually. (Note: Shorting purple and gray wires will prevent
ballast from ever turning on.)
8.2.8.5 Connect Nextek low voltage ballast input leads (black wires) to
one of the following power inputs:
8.2.8.5.1 Tyco Electronics Load (Device) Cable Assembly (TE
Part 2106718-x) for use with emerge standardized low
voltage suspended ceiling grid, or to
8.2.8.5.2 A suitably-rated 90ºC cable between 12 and 18 AWG,
terminating outside the luminaire, for example with a
female 2-position Tyco Electronics Universal MATE-N-
LOK, or functional equivalent including strain relief, or
directly to the next luminaire.

NOTE:
Polarity (+ and –) does not matter on Nextek ballast input.
8.2.8.6 There is no equipment ground in a class 2 wiring
system. Do not attach either 24V DC conductor to any
grounding post in the luminaire. Attach 24V DC conductors
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8.0 INSTALLATION PROCEDURE

not
to the ballast input wires only. The ballast automatically
adjusts its polarity.
8.2.8.7 NOTE: Class 2 circuits are power limited to 100 Watts. Do
attempt to attach more load on a single circuit,
consulting the ballast and Class 2 power supply
manufacturers’ specifications.
8.2.9 Replace any covers or diffusers removed during the installation.
8.2.10 Plug any unused openings in the luminaire.
8.2.11 Connect the power wire from the luminaire to:
8.2.11.1 EMerge Registered Busbar grid if terminated in EMerge Load
Cable Assembly, or
8.2.11.2 Directly to Nextek PSM if terminated using the MATE-N-LOK
type connector.
8.2.11.3 Directly to the adjacent luminaire.
8.2.12 Set Dimming Control to operate as follows:
0-1 Volts = Lamp off
1 Volt = Lamps ON- lowest dim level
1 – 10 Volts = Increasing in brightness with voltage increase
10 Volts = Lamps ON- Full brightness

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8.0 INSTALLATION PROCEDURE

8.3 CFL LAMP BALLAST MODELS

13W CFL (NB24-CF13-01D) 26W CFL (NB24-CF26-01D)
18W CFL (NB24-CF18-01D) 32/42W CFL (NB24-CF42-01D)

CFL BALLAST WIRING DIAGRAM

8.3.1
refer
NOTE: If an AC ballast has been previously installed in the location,
to the Nextek Ballast Retrofit Kit Installation and User Manual,
available for download at www.nextekpower.com.
8.3.2 WARNING - Shock Hazard
At the supply panel, disconnect power to the luminaire(s).
WARNING - Risk of fire or electric shock. Luminaire wiring and
electrical parts may be damaged when drilling for installation of unit.
Check for enclosed wiring and components.

Notes Regarding Lampholders:

8.3.3 Ballast Wiring Instructions
8.3.3.1
8.3.3.1.1 Existing lampholders are assumed to be standard four
(4) pin lampholders.
8.3.3.1.2 Not for use with luminaires that use standard line
voltage Edison bases with integral ballasts.
8.3.4 Route the DC power input wires through a wire restraint into the
enclosure at least 4 inches past the connector, and tighten the restraint
screws. DC power input wires can be one of the following:
8.3.4.1 Tyco Electronics Load (Device) Cable Assembly (TE Part
2106718-x) for use with emerge standardized low voltage
suspended ceiling grid, or to
8.3.4.2 a suitably-rated 90ºC cable between 12 and 18 AWG,
terminating outside the luminaire, for example with a female 2-
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8.0 INSTALLATION PROCEDURE

position Tyco Electronics Universal MATE-N-LOK, or functional

equivalent including strain relief, or directly to the next luminaire.
Polarity (+ and –) does not matter on Nextek ballast input.

BALLAST REWIRING SCHEMATIC

8.3.5 Connect the black wires to the ballast power terminals.

system.
8.3.6 Connect the blue and red lamp wires to the ballast terminals.
8.3.6.1 NOTE: There is no equipment ground in a class 2 wiring
Do not attach either 24V DC conductor to any
grounding post in the luminaire. Attach 24V DC conductors
to the ballast input wires only. The ballast automatically

not
adjusts its polarity.
8.3.6.2 NOTE: Class 2 circuits are power limited to 100 Watts. Do
attempt to attach more load on a single circuit,
consulting the ballast and Class 2 power supply
manufacturers’ specifications.
8.3.7 Replace the ballast wiring enclosure cover, and mount the new Nextek
low voltage ballast using existing studs or screws. If necessary, secure
ballasts using appropriately sized sheet metal screws. If no existing hole
exists at the correct mounting location, use a self-tapping sheet metal
screw.
8.3.8 Connect gray and purple control wires to the ballast terminals if a control
system is in use. These will be connected to an exterior control box.
8.3.9 Replace any covers or diffusers removed during the installation.
8.3.10 Plug any unused openings in the luminaire.
8.3.11 Set Dimming Control to operate as follows:

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8.0 INSTALLATION PROCEDURE

0-1 Volts = Lamp off

1 Volt = Lamps ON- lowest dim level
1 – 10 Volts = Increasing in brightness with voltage increase
10 Volts = Lamps ON- Full brightness

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8.0 INSTALLATION PROCEDURE

8.4 48VDC TWO-LAMP BALLAST MODELS

T5 2-Lamp Ballast T8 2-Lamp Ballast

KT2-54-R-S-53 48VDC TWO-LAMP BALLAST WIRING DIAGRAM

KT2-54-R-S-53 NB5353/2R

SWITCH MODULAR JACK

ON

OFF

RED +

BLACK -
RED

NB5353/2R 48VDC TWO-LAMP BALLAST WIRING DIAGRAM

Not actual sizes

SWITCH MODULAR JACK

ON

OFF

RED +
BLACK -

NOTE: If an AC ballast has been previously installed in the location,

Not actual sizes
8.4.1
refer to the Nextek Ballast Retrofit Kit Installation and User Manual,
available for download at www.nextekpower.com.
8.4.2 WARNING - Shock Hazard
At the supply panel, disconnect power to the luminaire(s).
WARNING - Risk of fire or electric shock. Luminaire wiring and
electrical parts may be damaged when drilling for installation of unit.
Check for enclosed wiring and components.
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8.0 INSTALLATION PROCEDURE

8.4.3 Mount the new Nextek low voltage ballast using existing studs or screws.
If necessary, secure ballasts using appropriately sized sheet metal
screws. If no existing hole or stud exists at the correct mounting location,
use a self-tapping sheet metal screw.
8.4.4 Prepare the ballast mounting location: Refer to the luminaire
manufacturer’s instructions or drawings to identify the mounting locations
and any specific electrical location requirements or special instructions.
8.4.4.1 Select a ballast mounting location within the luminaire that leaves
sufficient length to route the ballast’s wires to the fixture
connections.
8.4.5 Mounting holes (KT2-54-R-S-53) or slots (NB5353/2R) for the ballasts
are located on the flanges that protrude from the bottom of the unit
housing.
8.4.6 For pre-existing mounting studs or holes:
8.4.6.1 Carefully align the ballast slot to one mounting hole or stud and
insert a sheet metal screw.
8.4.6.2 Do not tighten the screw completely. Leave a 1/4" (6 mm) gap
between the mounting surface and screw head.
8.4.6.3 Carefully align the ballast slot to one mounting hole or stud and
insert a sheet metal screw.
8.4.6.4 When the ballast is properly positioned, tighten both (2) screws.
8.4.6.5 Proceed to step 8.4.8.
8.4.7 For a surface with no pre-existing mounting studs or holes:
8.4.7.1 Place a mark on the mounting surface for one of the mounting
holes in accordance with the luminaire manufacturer’s
instructions or drawings.
8.4.7.2 Use a self-tapping sheet metal screw to insert the first screw at
the mark.
8.4.7.3 Do not tighten the screw completely. Leave a 1/4" (6 mm) gap
between the mounting surface and screw head.
8.4.7.4 Mark a second mounting hole location for the ballast.
8.4.7.5 Carefully align the ballast slot to a second mounting hole and
insert a sheet metal screw. Repeat for additional holes if needed.
8.4.7.6 When the ballast is properly positioned, insert and tighten
remaining screws.

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8.0 INSTALLATION PROCEDURE

Notes Regarding Lampholders:

8.4.8 Ballast Wiring Instructions
8.4.8.1
8.4.8.1.1 If lampholders are not shunted, or the ballast being
installed is a BIAX, then go to step 8.4.8.2.
8.4.8.1.2 If lampholders have a wire shunting the pins, remove
the wire and go to step 8.4.8.2.
8.4.8.1.3 If lampholders are shunted, but do not have an external
wire shunting the pins, then replace the lampholders
with unshunted ones, following the manufacturer’s
directions.
8.4.8.2 Connect the lampholder lead wires from the Nextek ballast as

Attach
shown on the Ballast Wiring Diagrams (8.4) to the lampholder
connectors.
8.4.8.3 NOTE: For single lamp operation, cap off yellow wires.
both blue wires to one end and both red wires to
other end.
8.4.8.4 Connect Nextek low voltage ballast input leads (black/red wires)
to one of the following power inputs:
8.4.8.4.1 Tyco Electronics Load (Device) Cable Assembly (TE
Part 2106718-x) for use with emerge standardized low
voltage suspended ceiling grid, or to
8.4.8.4.2 A suitably-rated 90ºC cable between 12 and 18 AWG,
terminating outside the luminaire, for example with a
female 2-position Tyco Electronics Universal MATE-N-
LOK, or functional equivalent including strain relief, or
directly to the next luminaire.
Polarity (+ and –) does not matter on Nextek ballast input.
8.4.8.5 In lieu of connecting wires, plug the RJ11 connector into an
appropriate socket.
8.4.8.6 To connect the ballast to a toggle switch, you will need to install
an RJ-11 Modular Jack Plate (Nextek #654 or equivalent), and
mount the jack plate on a single gang box. The jack
MODULAR JACK

plate is typically mounted above a drop ceiling.

8.4.8.6.1 Mount the toggle switch (if not already done).
CEILING

WIRES TO JACK
TERMINALS R & G
8.4.8.6.2 Connect the switch to the Red and Green
ON

contacts of the jack plate.

OFF

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8.0 INSTALLATION PROCEDURE

8.4.8.7
system.
NOTE: There is no equipment ground in a class 2 wiring
Do not attach either 24V DC conductor to any
grounding post in the luminaire. Attach 24V DC conductors

not
to the ballast input wires only. The ballast automatically
adjusts its polarity.
8.4.8.8 NOTE: Class 2 circuits are power limited to 100 Watts. Do
attempt to attach more load on a single circuit,
consulting the ballast and Class 2 power supply
manufacturers’ specifications.
8.4.9 Replace any covers or diffusers removed during the installation.
8.4.10 Plug any unused openings in the luminaire.
8.4.11 Connect the power wire from the luminaire to:
8.4.11.1 EMerge Registered Busbar grid if terminated in EMerge Load
Cable Assembly, or
8.4.11.2 Directly to Nextek PSM if terminated using the MATE-N-LOK
type connector.
8.4.11.3 Directly to the adjacent luminaire.

8.5 WIRING A 2-LAMP BALLAST TO AN E-BALLAST FIXTURE

8.5.1 Follow the wiring diagram below to ensure correct connections.

2 LAMP BALLAST
YELLOW (2)
RED (2)

BLUE (2)
E-BALLAST
RED (1)

YELLOW (2)

LAMP #1

E-LAMP #2

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9.0 CFL BALLAST INSTALLATION TIP SHEET

9.1 CFL LAMP BALLAST MODELS

Based on light fixture assembly and operation experiences, the following
represents a simple check list approach to assure maximum quality and
operability for finished product that contains Nextek DC ballasts.
9.1.1 Ballast Location
9.1.1.1 Place ballast in a convenient location for future service access.
9.1.1.2 Where there are multiple ballasts, locate ballasts in a cluster
fashion where all ballasts can be serviced conveniently.
9.1.2 Wiring
9.1.2.1 Locate unattached dimming wires (grey and purple), so that they
can be easily accessed from the standard fixture access panels
without having to disassemble entire fixture.
9.1.2.2 Use of push-in wire connectors, (Ideal brand or equal), is
recommended as opposed to twist-on wire nuts.
9.1.2.3 In all cases, specific care must be given to proper stripping of
wire insulation. Confirm proper length of exposed conductors and
that the stripping process has not cut into or otherwise damaged
the wire conductor.
9.1.2.4 Care must be taken for neat and organized wire management
within the fixture. Use of tie straps and clustering of loose cabling
should be performed.
9.1.2.5 In no case shall any exposed conductors of dimming or other
wires be allowed to remain once fixture is closed.
9.1.3 Controls
9.1.3.1 It is expected that controls will be installed in the field for all
fixtures. Care should be taken in final fixture assembly to
accommodate a variety of controls, (dimming, occupancy
sensing, daylight sensing).
9.1.4 Testing / General
9.1.4.1 Finished unit should be tested for basic operation before final
packing or shipping.
9.1.4.2 Lamps should be new and in good operating condition.

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10.0 TROUBLESHOOTING

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11.0 NOTES

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For more information: Nextek Power Systems Tel: 313-887-1321
461 Burroughs Street Toll free: 1 (877) 24-VOLTS
Detroit, Michigan 48202 Fax: 313-887-9433
www.nextekpower.com info@nextekpower.com