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Amrit Kumar
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The amount of heat produced depends on the resistance of the material, surface
conditions, a current supplied, time duration of current supplied, etc.
This heat generation takes place due to the conversion of electric energy into thermal
energy. The current is the same in the whole circuit.
Heat is proportional to the product of resistance by the square of the current and by time.
Where,
To start the welding process or supply the power for welding, first, we switch on.
Timer:
The initiation switch is connected to the timer and from the timer, this is connected to two
other devices contractor point and AC power supply there switch gets on.
Contractor Point:
Contractor points work like the connection between AC power and Step down
transformer. This works as an intermediate switch.
Primary Winding:
Here voltages are more which is further decreased in the step-down transformer.
The step-down transformer work is to reduce the voltage in the secondary winding as
compared to the primary winding.
Secondary winding:
The secondary winding is connected to the step-down transformer for receiving the power
for the electrode and also to reduce their electrical resistance between them.
Electrode:
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An electrode is a conductor through which the current passes and here this is used for
making the joint between two workpieces.
Air Valve:
Air is coming through the port and this air further utilized for making pressure.
Pneumatic Cylinder:
This is used for supplying the pressure by the use of the air valve.
The secondary windings are connected to the electrodes which are made of copper to
reduce their electrical resistance.
The time of the Electric Supply needs to be closely controlled so that the heat released is
just enough to melt the joint and the subsequent fusion takes place due to the force
(Forge welding) on the joint.
resistance welding
The critical variable in the resistance welding process is the contact resistance between
the two workpiece plates and their resistance themselves.
The contact resistance is affected by the surface finish on the plate since the rougher
surface has higher contact resistance.
The contact resistance also will be affected by the cleanliness of the surface.
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Group Welding Process Letter
designation
Application:
The main application of this welding is for lap joint and there are others too.
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