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SCIENCE CHINA

Technological Sciences
•Review•
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Development of acoustic liner in aero engine: a review


*
MA XuQiang & SU ZhengTao
Aviation Key Laboratory of Science and Technology on Materials and Application Research for Vibration and Noise Reduction,
AECC Beijing Institute of Aeronautical Materials, Beijing 100095, China
Received July 29, 2019; accepted December 11, 2019; published online August 11, 2020

Noise reduction for aircraft engine has attracted great concern due to the strict noise control regulation nowadays. Conventional
perforated sheet-over-honeycomb acoustic liners have been widely used to attenuate turbofan engine noise. To dampen the
broadband noise and resist the harsh service conditions with high temperature and pressure in modern turbofan engine, new
acoustic liner concepts are proposed and evaluated in the latest decade. In this review, available studies regarding the recent
development of liners are gathered. The paper starts with the introduction of acoustic absorption mechanism of local-reacting and
extended-reacting liners. The progress of novel passive liners (e.g., mesh-cap liner, variable-depth liner, metal foam liner, hybrid
liner, etc.) is summarized. Furthermore, adaptive liners with tunable geometry dimension or bias flow are illustrated in details.
Metamaterial is also mentioned as a hot candidate in the next generation of acoustic liners. Finally, this review identifies benefits
and some technical challenges with the goal of unveiling the potential of novel acoustic liner technologies in aero engine.
aero engine, noise, acoustic liner, Helmholtz resonators, composites

Citation: Ma X Q, Su Z T. Development of acoustic liner in aero engine: a review. Sci China Tech Sci, 2020, 63, https://doi.org/10.1007/s11431-019-1501-3

1 Introduction Chapter 14 requires 7 dB reduction based on Chapter 4 and


applies to any person submitting an application for a new
With the increase of air traffic, aircraft noise inevitably and airplane type design with a maximum certificated takeoff
adversely influences the life quality of people near airport. weight of 55000 kg or more on or after December 31, 2017;
High noise levels associated with commercial and military or with maximum certificated takeoff weight of less than
aircraft have attracted growing concern and strong demand 55000 kg on or after December 31, 2020. Also, the strict
for noise attenuation. The aircraft noise regulations are firstly noise control standards drive the engineers to design and
proposed by United Nation’s International Civil Aviation manufacture quieter aircraft with advanced aero engine.
Organization (ICAO) Annex 16 and by the United States Generally, aircraft noise can be categorized into two
Government’s Federal Aviation Agency (FAA) Part 36 in the components, engine noise and airframe noise. Jet noise and
late 1960’s. Figure 1 gives the cumulative effective per- fan noise are two key contributors of engine noise as pre-
ceived noise decibel (EPNdB) relative to Chapter 3 limit for sented in Figure 2 [1]. With the development of high bypass
airplanes in the past several decades. It is found that Chapter ratio for turbofan engine, fan noise is an increasingly im-
4 limit is implemented in 2006 and shows a 10 dB decrease portant part for overall turbofan engine noise. Placing
compared with Chapter 3. ICAO adopts a new noise standard acoustic liners on the internal wall of nacelle is a conven-
(Chapter 14) for certain newly certificated subsonic jet air- tional engine noise attenuation method as shown in Figure 2.
planes and subsonic transport category large airplanes. Historically, acoustic liners are typically fabricated by a
hard-backed honeycomb and perforated face plate, behaving
like a quarter-wavelength resonator. The perforated face
*Corresponding author (email: mxqqdu@126.com)

© Science China Press and Springer-Verlag GmbH Germany, part of Springer Nature 2020 tech.scichina.com link.springer.com
2 Ma X Q, et al. Sci China Tech Sci

Figure 3 (Color online) Schematics of basic structures of (a) SDOF and


(b) DDOF liners [2].

Figure 1 (Color online) Noise control standards for modern airplanes.


behavior, resulting in narrow absorption bandwidth. Thus it
is only suitable for noise in specific flight regime. Once the
noise frequencies shift away from the resonant frequency of
acoustic liner with fixed geometry parameters, noise reduc-
tion effect may give a dramatic decrease.
Based on the problems above, installation space saving,
weight reduction, harsh environment tolerance and tunable
absorption frequency are key factors for the future devel-
opment of acoustic liners. It is necessary to gather the new
progress of acoustic liner concepts in recent years and pre-
sent an insightful view on the potential application of aero
engine noise attenuation.
This paper is organized as follows. Sect. 2 illustrates the
Figure 2 (Color online) Noise radiation pattern of aircraft engine [1]. acoustic absorption mechanism of local-reacting liner and
extended-reacting liner. In Sect. 3, some new passive
acoustic liners, including mesh-cap liner, variable-depth
plate not only enhances sound absorption of the liner but also liner, metal foam liner and hybrid acoustic liner are pre-
maintains the aerodynamic flow as smooth as possible on the sented. Furthermore, adaptive acoustic liners by tunable
internal wall of nacelle. This perforated plate-over-honey- geometry dimensions or bias flow are summarized in Sect. 4.
comb acoustic liner is called single degree of freedom Novel metamaterial liner is introduced in Sect. 5. Benefits
(SDOF) design as shown in Figure 3(a). The traditional and challenges of these new acoustic liner concepts are
SDOF liner creates a narrow absorption spectra and the analyzed in Sect. 6 and Sect. 7, respectively. Finally, some
maximum absorption occurs at the resonant frequency which conclusion remarks can be found in Sect. 8.
is dependent on the depth of honeycomb core. Effective
noise absorption at low frequency range means larger hon-
eycomb depth. However, the compact structure in aero en- 2 Acoustic absorption mechanism
gine allows of no extra space for huge acoustic liner.
Moreover, in order to broaden the noise absorption band- Conventional SDOF acoustic liner contains honeycomb core
width, a septum is used to separate honeycomb into two with impervious cavity walls. Sound wave cannot run par-
parts, forming double degree of freedom (DDOF) config- allel with the perforated face plate due to the blocking of
uration as presented in Figure 3(b) [3]. Noise absorption impervious cavity walls. Only vertical sound wave is free to
bandwidth of DDOF liner is improved with the penalty of spread. Therefore, SDOF acoustic liner is equivalent to a
complicated structure and excessive weight. uniform array of Helmholtz resonators. Figure 4(a) shows
Metallic materials such as steel and aluminum are applied the schematic of typical Helmholtz resonator which is one of
to manufacture acoustic liner and reduce the noise emitted the representative resonators in SDOF liner. The resonant
from inlet and aft nacelle ducts in the early decades (e.g., fan frequency f of the Helmholtz resonator can be obtained from
inlet acoustic liner in RB-211 aero engine). Harsh environ- the following formula:
ment with high temperature and flow pressure prevents
c S
acoustic liner from compressor and combustion regions. f= , (1)
2 V (l + l)
Also, conventional liner is prone to exhibit strong resonance
Ma X Q, et al. Sci China Tech Sci 3

3 Passive acoustic liners


3.1 Mesh-cap liner
A novel concept of multi-layer liner called mesh-cap liner
was developed to gain more broadband noise absorption [5].
Material sheet (e.g., PEEK sheet) was flexible enough to form
the mesh caps. Then mesh caps were inserted into the hon-
eycomb cavities at certain depth as the septum of multi-layer,
perforated plate-over-honeycomb liner. Adhesive was applied
to provide a permanent bond as described in Figure 5(a).
Note that orifices on the mesh caps can be perforated before
or after the caps were placed into honeycomb cavity.
Compared with integral septum in traditional multi-layer
Figure 4 (Color online) Schematics of (a) local-reacting liner and (b)
extended-reacting liner [4]. acoustic liner, the mesh caps were anchored to the honey-
comb cavity wall without separating the honeycomb. It was
beneficial to enhance the mechanical performance of whole
where S is the orifice area, l is the orifice depth, V is the liner. Moreover, surface impedance of each individual hon-
cavity volume, and Δl is the correction factor for compen- eycomb cavity was independently controlled by selection or
sating the vibrating mass of gases in the orifice, c is the sound combination of parameters as follows [6,7]: (1) number of
velocity. mesh cap for each honeycomb cavity; (2) depth of each mesh
Because the individual honeycomb cavities are acousti- cap (e.g., uniform or variable depths in Figure 5 (b) and (c))
cally isolated between each other, such liner is named local- in different cavities; (3) the type of mesh cap with different
reacting liner [3]. For this type of acoustic liner, the perfo- acoustic resistances between adjacent cavities.
rated face plate offers the dominant portion of acoustical Material, geometry, tension and location of mesh cap were
resistance; the honeycomb cavities give the most of acous- evaluated as adjustable parameters in ref. [8]. Results in-
tical reactance. Sound energy dissipation is ascribed to the dicated that low-frequency sound absorption was sig-
viscous and vortical flow in and around the face plate or- nificantly enhanced for mesh-cap liner without any
ifices. As the excitation frequency shifts around the re- appreciable increase in overall mass or volume compared
sonance frequency, maximum absorption coefficient is with conventional DDOF liner as a baseline.
obtained when the particle velocity anti-resonance plane
moves through the perforated face plate. Weak absorption
3.2 Variable-depth liner
performance occurs without sufficient resistance above or
below the face plate orifice. Therefore, local-reacting liner Variable-depth acoustic liners are designed to obtain broad-
exhibits a relatively narrow sound absorption bandwidth. band noise attenuation and reduce installation space. Figure
The acoustic performance of such liner is directly linked to 6 presents two types of variable-depth liners with narrow
the cavity volume, orifice diameter, orifice depth and por- chamber and wide chamber, respectively. The narrow
osity of perforated face plate. chamber diameter of variable-depth liner is the same order of
The schematic of extended-reacting liner (or bulk absor- magnitude as the orifice diameter of perforated face plate. It
ber, e.g., metal foam liner) is presented in Figure 4(b). There is sufficiently narrow to derive acoustic resistance from
are two different features compared with the resonant re- viscous loss along interior wall of narrow chamber. Thus
sponse in local-reacting liner. Firstly, the resistance to wave perforated face plate is not required in this liner.
motion is distributed throughout the bulk absorber instead of Additive manufacturing technology can be used to create
concentrating in the face plate orifice. Secondly, sound wave parallel-element, variable-depth, open chambers, achieving
transmission is parallel to the perforated face plate without variable impedance over liner surface [9–13]. Narrow-
the impervious honeycomb cavity wall. The distributed en- chamber, variable-depth liners were fabricated by ceramic
ergy dissipation exhibits more viscous control mechanism honeycomb material with surface porosity of 57%. Im-
with absence of high particle velocity concentration through pedance eduction of ceramic honeycomb liner was con-
the face plate orifice. The particle velocity anti-resonance ducted by NASA. The results illustrated that liner impedance
plane can be attenuated from the porous media (e.g., metal can be precisely predicted with numerical model. A nearly
foam) surface into the bulk material, where the high particle uniform impedance spectrum at a wide frequency range can
velocity region still encounters resistance. Sound absorption be designed with narrow-chamber, variable-depth liners
with broadband characteristic is observed for extended-re- [10,11].
acting liner [4]. As for variable-depth liners with wide chamber, perforated
4 Ma X Q, et al. Sci China Tech Sci

Figure 5 (Color online) (a) Schematics of manufacturing procedures and


photographs of mesh-cap honeycomb with (b) uniform depth and (c)
variable depth [5].

Figure 7 (Color online) Photographs of wide-chamber, variable-depth


liners constructed by (a) ceramic matrix composite material and (b) cured
resin [14].

level profiles, but had negligible influence on overall at-


tenuation. Bent chambers can be applied to minimize the
Figure 6 (Color online) Schematics of two types of variable-depth liners liner thickness without loss of sound absorption perfor-
with (a) narrow chamber and (b) wide chamber [11]. mances.

face plate offers acoustic resistance and avoids self-noise due 3.3 Metal foam liner
to interaction between open chambers and flow environment
over liner surface. Wide-chamber liner needs fewer and Bulk sound absorption materials (e.g., synthetic foam and
larger chambers, indicating lighter and simpler structure in fiberglass) exhibit depth-related resonance and wide sound
contrast to narrow-chamber liner. absorption bandwidth due to distributed energy dissipation.
Numerical and experimental researches of wide-chamber, However, weak mechanical performances and maintenance
variable-depth liner concept have been conducted by many problems restrict their application in aircraft engine nacelle.
researchers. Two kinds of wide-chamber, variable-depth Nowadays, metal foam is a promising material candidate for
liners were fabricated by ceramic matrix composite material liner development owing to lightness, rigidity and good
(CMC) and cured resin, respectively, as shown in Figure 7 maintenance.
[14]. Experimental results showed that variable-depth liners Sutliff et al. [18] firstly proposed and tested metal foam
with different material properties had similar sound absorp- liner. Research results suggested a 4 dB noise reduction in
tion performance. Moreover, mounting orientations of vari- both inlet and aft fields when metal foam liner was placed
able-depth CMC liners, including small depth at the leading over the rotor as shown in Figure 8(a). Three kinds of metal
edge and the reversed situation, were also studied. It was foams were evaluated under different test conditions in-
found that two mounting configurations exhibited obvious cluding low-speed fan rig, high-speed fan rig and FJ44-3A
sound absorption over a broad frequency range, but large engine. The results presented 3 and 5 dB decrease of inlet
depth at the leading edge gave the maximum attenuation. overall sound power level for low-speed fan rig and FJ44-3A
In the following research of wide-chamber, variable-depth engine, respectively [19]. Moreover, a non-modal finite
liner, a simulation model was established to predict the ef- element theory was established to predict sound attenuation
fects of geometry dimension and grazing flow velocity in a no-flow duct with metal foam liner. The no-modal
condition on the sound pressure level (SPL) profile and total analysis data were consistent with the findings using mode
noise reduction [15]. In 2016, three acoustic propagation theory for Haynes 25 metal foam liner [20].
codes were also developed to further investigate acoustic With the development of over-the-rotor acoustic treatment
properties with different liner configurations [16]. Recently, by metal foam liner, noise reduction has been achieved as
Jones et al. [17] discussed the influences of chamber re- high as 4–5 dB, but serious aerodynamic performance loss
ordering and bending on the sound pressure level profile and should be considered [21]. It was necessary to optimize the
attenuation spectra. The results indicated that chamber re- over-the-rotor installation configuration of metal foam liner.
ordering played a significant role on axial sound pressure Based on the incident dynamic pressures reduction in cir-
Ma X Q, et al. Sci China Tech Sci 5

and numerical methods to educe the liner impedances with


perforated cavity walls. There was good agreement between
measured and predicted data.
Another kind of hybrid acoustic liner was proposed based
on the traditional SDOF liner. The rigid cavity walls were
replaced by flexible and intrinsic damping polymer films
[29–32]. Acoustic-structural interaction at flexible walls re-
sulted in additional energy dissipation. Viscoelastic and
physical properties of flexible film were key factors to the
finial sound absorption performances.
Figure 8 (Color online) Photographs of (a) over-the-rotor metal foam
liner [18] and (b) metal foam liner with circumferential grooves [22].
4 Adaptive acoustic liners

cumferential grooves design (see Figure 8(b)), aerodynamic Sound absorption performances of passive liners are definite
performance loss decreased from 10% to less than 0.75% for given geometry dimensions and grazing flow. Noise
[22]. Recently, four acoustic casing treatment configurations frequency range of aero engine is dependent on different
including foam metal treatment, expansion chamber treat- flight phases such as take-off, climb, cruise, drop, approach
ment, empty chamber treatment and thick perforate treatment and landing. Once the mismatch appears between resonant
were evaluated with untreated hard wall. Metal foam treat- frequency of passive liner and noise frequency range, there is
ment showed a slight increase in sound attenuation compared little effective on noise attenuation. Therefore, it is necessary
with untreated hard wall [23,24]. In 2019, the influence of to explore acoustic liner to adapt the variation of noise fre-
grazing flow on grooved over-the-rotor acoustic casing quency.
treatment was investigated. It was found that foam metal
treatment liner broadened absorption curve and decreased 4.1 Adaptive acoustic liner by tunable geometry di-
peak absorption frequency as the grazing flow Mach number mension
increased [25]. An analytical model was also utilized to
predict the sound attenuation of over-the-rotor acoustic The traditional perforated plate-over-honeycomb liner is
treatment. The analytical results presented good agreement treated as an array of Helmholtz resonators. Adjustable
with practical data in peak attenuation value but lacked sound absorption frequency and bandwidth can be achieved
consistency in spectral profile [26]. by changing geometry parameters of Helmholtz resonator
(e.g., cavity volume, orifice area and orifice depth).
3.4 Hybrid acoustic liner Variable cavity volume has been investigated to change the
resonant frequency by many researchers in the past few
Based on the previous sections, combination of local-react- years. McDonald et al. [33] described a Helmholtz resonator
ing and extended-reacting concepts is a practical solution to with adjustable cavity volume. In their patent, transducer
exploit novel acoustic liner with acceptable noise absorption was introduced to monitor a dynamic signal within resonator.
value and frequency range. Compared with the impervious And then a resonator controller (e.g., motor) was used to tune
cavity walls in local-reacting liner, the perforated cavity the resonator to a selected frequency. Matsuhisa and his
walls enable sound propagation along the horizontal direc- coworkers [34] presented a Helmholtz resonator whose
tion as described in Figure 9(a) [27]. Extra sound damping cavity volume was automatically controlled. And the system
effect occurs at the perforated cavity walls, exhibiting ex- always stayed in the anti-resonance state. They verified their
tended-reacting behavior. Acoustic liners with both local- system using both theoretical and experimental methods. The
reacting and extended-reacting features are called hybrid results showed that sound pressure decreased up to 30 dB
acoustic liner. around the resonance. de Bedout et al. [35] also developed a
Hillereau et al. [27] investigated sound absorption per- Helmholtz resonator with tunable cavity volume. Cavity
formance of hybrid liner. The perforated cavity walls were volume can be adjusted by rotating an internal wall with
simulated by porous partitions whose resistance can be ad- respect to a fixed wall in the cavity. It was found that a 29 dB
justed between zero (no partitions) and infinity (impervious sound pressure reduction was obtained by this system.
partitions). The results illustrated that impedance reduction Kostek and Franchek [36] established a hybrid noise control
of partitions improved sound attenuation in a higher fre- system to attenuate multi-tonal noise in ducts. The adaptive-
quency range at the expense of peak absorption value. Fur- passive noise control in this hybrid system contained a tun-
thermore, Parrott et al. [4,28] employed both experimental able Helmholtz resonator with adjustable cavity volume. The
6 Ma X Q, et al. Sci China Tech Sci

Figure 9 (Color online) Hybrid acoustic liners with (a) perforated cavity walls [4] and (b) flexible and damping walls [29].

dominant tonal noise in the duct was reduced by adaptive- lative movement between the two perforated plates produced
passive noise control system and a feedback active noise various orifice areas.
control was designed to complement adaptive-passive There is rare research about changing orifice depth in the
Helmholtz resonator at other frequencies. Kobayashi et al. literature. The complicated design and long-term durability
[37] gave an adaptive acoustic liner whose acoustic im- of tunable orifice depth are potential challenges for practical
pedance was controlled by mobile reflective plates and large application.
acoustic chamber. Large peak frequency shift and peak level Although the aforementioned adaptive liner technologies
increase in sound absorption spectra were observed through provide adjustable sound absorption performance, the asso-
the movement of reflective plate. There was a 9 dB noise ciated drawbacks in terms of complex structure, excessive
decrease over the fan speed range from 1000 to 6000 r/min. weight and high energy consumption should be also noticed.
The cavity volume can be finely tuned by a piston in re- Several new methods are proposed to overcome these pro-
ference [38]. The influences of cavity number and volume blems.
vibration of Helmholtz resonator were analyzed. Results Tunable electromechanical acoustic liner was developed
clarified that suitable number of cavity and adjustable cavity with an alternative of rigid back plate by compliant piezo-
volume improved the sound damping capacity. But the huge electric composite diaphragm as shown in Figure 11(a) [48–
and complicated structure was still a problem for practical 53]. When the diaphragm cavity wall was thin enough to flex
application. Variable cavity volume of Helmholtz resonator by external pressure, the mass and compliance of thin cavity
was also conducted by moving rigid back wall by Konishi wall should be introduced into a standard Helmholtz re-
and his coworkers [39,40]. sonator system with the configuration from SDOF system to
Altering orifice area is another approach to attain ad- DDOF system. Experimental investigation was conducted to
justable resonance frequency. C-shape polyimide film mi- validate the analytical model of this liner. It was found that
croactuator was employed to gain the on-off function of the limit of tunable scope by resistive and capacitive loads
orifices [39,40]. It was proven that significant frequency was dependent to the short and open circuit loads. Approx-
shift was achieved by closed the orifice on the second layer imate a 9% tunable range can be obtained under the non-
in DDOF liner. Nagaya et al. [41] applied motor to rotate optimized configuration in the research. Inductive shunt
cylinders and change the orifice area. This system gave re- loads induced a three degree-of-freedom (DOF) system.
markable absorption of multiple sound modes. Johnson et al. There was over 20% tuning limit increase without the re-
[42–44] investigated adaptive Helmholtz resonator to at- striction of short and open circuit limits. Moreover, piezo-
tenuate broadband noise in rocket payload fairing. The ad- ceramic can be also applied in acoustic energy harvest field
justable resonance frequency of Helmholtz resonator was [54,55]. A self-powered, wireless, active acoustic liner sys-
implemented by iris diaphragm as shown in Figure 10(a). tem was established and evaluated [56–59]. The system in-
The overall noise attenuation reached 4.2 dB at the frequency cluded an energy reclamation module to supply power, a
range of 75–115 Hz. Zhao et al. [45] designed tunable neck tunable Helmholtz resonator for actuation, a low-power
area of Helmholtz resonator by an iris valve similar to microphone for sensing and control circuitry for closed loop
camera lens. Experiments were carried out on a Rijke tube control. Energy reclamation module converted the ac voltage
with different lengths of upper Y branches. The test data signal to a conditioned dc signal by piezoceramic plate. Then
indicated that unstable noise modes were mitigated in dif- the harvested energy was applied to power the wireless re-
ferent operating conditions. A tunable Helmholtz resonator ceiver and analog switches, finally control the impedance of
with two superposed perforated plates was studied by acoustic liner. In addition, electromagnetic shaker and vi-
Cherrier and his colleagues [46,47]. In this study, one plate brating backplate were also implemented to obtain oscillat-
was fixed with the cavities (Plate 1 in Figure 10(b)) while the ing volume of Helmholtz resonator in ref. [60]. Birdsong and
other plate (Plate 2 in Figure 10(b)) was movable. The re- Radcliffe [61] illustrated an electronically tuned system
Ma X Q, et al. Sci China Tech Sci 7

Figure 10 Photographs of variable orifice areas by (a) iris diaphragm [44] and (b) two perforated plates [46].

Figure 11 (Color online) Schematics of (a) a self-powered, wireless, tunable acoustic liner [59] and (b) adaptive liner with shape memory polymer [62].

which consisted of a static Helmholtz resonator and a hybrid


feedback control system.
A repeatable, controllable and reversible acoustic liner was
designed using shape memory polymer (SMP) as illustrated
in Figure 11(b) [62]. SMP was placed in the resonator
chamber where it might be activated by heat, electro-
magnetic or some other stimuli. An orifice below the bottom
plate allowed air pressure into the sealed lower chamber,
forcing the SMP upward. Vacuum can be also used to draw
the SMP downward. The required chamber depth was ad-
justed by shape change based on the flight regime. After
actuation, the SMP layer was cooled and would hold the
configuration. Once the flight regime altered, SMP was ac-
tivated again and morphed to another volume size, achieving
tunable resonance frequency.
Figure 12 Schematics of (a) bias flow liner, (b) ZMFL (left) and hybrid
ZMFL (right).
4.2 Bias acoustic liner

Bias flow liner exhibits wide and tunable sound absorption bias flow liner.
performance due to the various bias flow velocities through Bechert et al. [65] presented the physical mechanism of
the orifice of perforated face plate as presented in Figure 12(a). bias flow liner by experiments. The author indicated that
The first fundamental research about bias flow liner was vorticity shedding was responsible for the acoustic energy
detailed investigated in ref. [63]. It was found that the in- dissipation. Acoustic energy was transformed into kinetic
crease of bias flow velocity resulted in a drop of orifice energy of fluctuating vortices in the vicinity of the orifices.
reactance but an increase of orifice resistance. Dean et al. Then vorticity shedding effect dissipated acoustic energy
[64] applied this concept to acquire tunable liner impedance into heat. This theory gave a new insight to the interaction of
in aircraft engine nacelle. After that, plenty of researchers flow and sound at the orifice of perforated plate for bias flow
were attracted to explore the absorption characteristics of liner. Two test approaches, including laser Doppler anemo-
8 Ma X Q, et al. Sci China Tech Sci

metry and acoustic particle image velocimetry measurements A new liner concept, called zero mass flow liner (ZMFL)
were also applied to interpret the relation between sound was presented in Figure 12(b) [85]. In this liner, high am-
damping performance and flow structure. There were similar plitude sound impinged on a perforated face plate, generating
results using these two optical methods [66,67]. an unsteady, oscillating bias flow with zero net mass flow.
Howe [68] established simulation model and further con- There was a similar sound absorption mechanism between
firmed the sound absorption mechanism of bias flow at the ZMFL and conventional bias flow liner. As an alternative of
orifice. Numerical model improvement was conducted by loudspeaker, aeroacoustic actuator was suitable for harsh
many researchers based on Howe’s model in the following environment without any electronical or mechanical parts.
research. Follet et al. [69] applied a numerical method to Parameter research of ZMFL with aeroacoustic actuator was
compare the maximum sound absorption performance of conducted [86,87]. A strong dependency on sound pressure
passive liner and bias flow liner. Bias flow liner not only level and frequency was revealed from the experiments.
gave higher average absorption than passive liner but also Meanwhile, driving mass flow rate of ZMFL exhibited a
exhibited tunable capacity to sound pressure level. Jing et al. 60% decrease in contrast to a conventional steady bias flow
[70,71] demonstrated that optimal sound energy absorption liner [88]. Recently, hybrid zero mass flow liner (see Figure
can be gained by appropriate selection of bias flow velocity. 12(b)) which combined the SDOF liner and ZMFL was in-
Moreover, generation and motion of acoustic-excited vorti- troduced to broaden sound absorption bandwidth. The sound
city at an acoustically compact slit with bias flow were dissipation performance of SDOF liner, ZMFL and hybrid
analyzed using a discrete vortex model (DVM). The nu- ZMFL were also evaluated under various grazing flow and
merical results presented the diversity of the vortex shedding structure conditions [32].
and convection patterns for different sound amplitudes.
During the evolution through the linear, transition and non-
linear regimes, the resistance presented a constant value, a 5 Acoustic liner with metamaterials
slight decrease, and a significant increase with the increase
of sound amplitude [72]. Acoustic absorption of a duct with The concept of metamaterial is proposed by researchers in
surrounding liner has been conducted under various flow the electromagnetic field. The definition can be described as
conditions, e.g., pure bias flow, no bias flow or grazing flow, follows: a metamaterial is a macroscopic composite of per-
simultaneous grazing flow and bias flow [73]. The analytical iodic or non-periodic structure, whose function is due to both
data were also compared with the experimental results in ref. the cellular architecture and the chemical composition [89].
[74]. Encouraging research results of metamaterials spark the in-
Parameters study of bias flow liner was also experimen- terest of scientific community in acoustic field. Noise dis-
tally analyzed in plenty of literatures. Andreini et al. [75] sipation is one of interesting metamaterial applications
gave a parameters study including orifice diameter, orifice through the special structure design. Metamaterial is a pro-
pattern, orifice inclination as well as Mach numbers of main mising candidate for acoustic liner design.
and bias flow. Results suggested that bias flow velocity In order to improve the low frequency absorption perfor-
played an important role on thermal and acoustic properties mance, Beck et al. [90,91] showed an acoustic metamaterial
of multi-perforated liner. Sound absorption in a rectangular architecture with an array of Helmholtz resonators separated
model combustor was also measured and evaluated with by quarter-wave volumes as shown in Figure 13(a). The
various bias flow velocities and orifice geometries [76,77]. results indicated that normal incidence absorption coefficient
The influence of grazing-bias flow combination on im- of this liner was more than 10 times larger compared with
pedance of different orifice shapes of perforated plate was conventional honeycomb liner at the designed Helmholtz
experimentally studied in the condition of low Strouhal resonance frequency. An elastic membrane decorated with
number (quasi-steady) [78–80]. It was found that acoustic asymmetric rigid platelets was applied to manufacture a thin-
resistance of the perforation was proportional to the steady- film acoustic metamaterial for the absorption of low fre-
state resistance with high ratio of bias flow and grazing flow. quency from 100–1000 Hz [92]. It was found that the sam-
However, the relationship between acoustic resistance and ples can reach almost unity absorption at frequencies where
steady state resistance was difficult to define as the ratio the relevant sound wavelength in air was three orders of
decreased. Noise damping performances of different cy- magnitude larger than the membrane thickness. Metamater-
lindrical perforated liners with various porous ratios, ad- ials with coiling structure have been developed and com-
justable bias and grazing flows were also investigated for the bined with perforated plate as presented in Figure 13(c) and
configurations of SDOF or DDOF, respectively [81–83]. (d). Good sound mitigation can be observed in low frequency
Comprehensive experiment parameter research of bias flow [93–95]. A hybrid acoustic metamaterial was established by
liner (e.g., bias flow, grazing flow, the porosity, wall thick- introducing perforation on both top face plate and corruga-
ness, and cavity volume) was illustrated in ref. [84]. tion as given in Figure 13(b) [96]. The formed perforated
Ma X Q, et al. Sci China Tech Sci 9

Figure 13 (Color online) Various metamaterial designs for low frequency sound absorption. (a) Dual resonant metamaterial [91]; (b) perforated honey-
comb-corrugation hybrid metamaterial [96]; (c) and (d) two different space coiling designs from refs. [94,95].

honeycomb-corrugation hybrid showed a super broadband


low-frequency sound absorption with excellent stiffness/
strength and impact energy absorption. Yang et al. [97] de-
duced the causality constraint based on the balance between
metamaterial sample thickness and sound absorption per-
formance in the low frequency. An optimal design with de-
sired sound suppression effect can be obtained with the
smallest thickness. According to the investigation above, it is
demonstrated that metamaterial liners give superior sound
absorption at low frequency range.
Noise trapping is another feature for metamaterials. A
layer of Helmholtz resonators with different depths were
covered by a near-zero index space-coiling metamaterial, Figure 14 (Color online) Schematic of noise trapping concept and the
forming a one-way metasurface [98]. Once the normal in- unit cell [99].
cident wave with uniform phase profile passed through the
zero-index metamaterial, it was reflected and forbidden to Firstly, the typical SDOF liners with perforated plate-over-
exit due to the high incident angle selectivity of zero-index honeycomb design are traditionally placed near the inlet lip
layer. Sound wave was trapped inside the cavity as described or/and exhaust bypass plane with a relatively benign service
in Figure 14 [99]. This structure can be used in synergy with conditions. Introduction of new materials (metal foam,
the acoustic liner by locating one-way metasurface between oxide/oxide ceramic matrix composite (CMC) materials,
liners and internal surface of the nacelle. It was believed that etc.) in novel acoustic liner concepts offers the potential for
sound absorption performance of conventional acoustic liner liner placement under harsh temperature and pressure en-
can be enhanced at low frequency range with noise trapping vironment.
characteristic of metamaterial. Metal foam exhibits lightness, excellent acoustic absorp-
tion, high temperature tolerance and impact resistance. Metal
foam liner located over the rotor can survive under possible
6 Benefits of new acoustic liner concepts tip rub erosion by high rotor speed. Moreover, over-the-rotor
metal foam liners give the pressure release surface in the
The development of new acoustic liner concepts provides near-field of noise generation process and energy dissipation
significant benefits for noise reduction in aero engine. Ben- in porous inner structure. Thus, both sound source mod-
efits can be concluded as follows. ification and wave propagation absorption produce better
10 Ma X Q, et al. Sci China Tech Sci

sound attenuation performance compared with conventional liner. Furthermore, adaptive acoustic liners can adjust the
SDOF inlet acoustic liner. CMC composite has excellent noise absorption frequency based on the varied conditions.
thermal strength and oxidation resistance at high temperature Better noise reduction performance was observed in contrast
up to 1000°C near the aircraft engine core. CMC acoustic to SDOF and DDOF acoustic liners. In addition, acoustic
liners can attenuate noise and provide a thermal barrier for liner with metamaterials shows good sound suppression at
core section. In addition, acoustic liner without bias flow is low frequency range without huge size and complex struc-
prone to damage due to high temperature and vibration in ture in SDOF and DDOF liners, respectively. In summary,
combustion chamber. Bias flow liner not only adjusts the different features of novel acoustic liners gathered in this
noise absorption bandwidth but also decreases the surface review give new view on liner design and fabrication for
temperature and extends the life cycle of liner. excellent noise reduction performance.
Secondly, less installation space requirement, weight re-
duction and cost saving are critical factors for the next
generation acoustic liner of aircraft engine. The novel 7 Challenges of new acoustic liner concepts
acoustic liner concepts can solve these problems. Variable-
depth liners with alternate channel shapes/designs (curved, Advantages of novel liner concepts have been listed in Sect.
bent, etc.) give an opportunity to minimize the overall liner 6, but limitation of these acoustic liners and challenges for
thickness in limited space. Furthermore, mesh-cap liner and further application in practice should also be considered.
hybrid acoustic liner fabricated by advanced polymer com- It is known that acoustic liners may suffer severe en-
posites (PMCs) (e.g., carbon fiber composites, and aramid vironment such as extreme temperature, high flow pressure,
fiber composites) are beneficial to the weight reduction and ice or bird impact during service. Generally, the perfo-
compared with traditional metallic acoustic liner in early rated face plates of mesh-cap liner and hybrid liner are
decades. High specific strength and specific stiffness, des- fabricated by PMCs for intake duct of aero engine. But weak
ignability, excellent damping performance of advanced high-temperature resistance restricts the wide applications in
polymer composites also promote the utilization of integral hot regions of aero engine. Relatively low interlaminar
zero-splice intake liner in A380 and B787. Loss of noise properties of PMCs panels may result in structure failure
absorption performance is negligible for this splice-less under impact load. So it is necessary to investigate resin
acoustic liner due to the absence of axial splice between two system (e.g., polyimide resin) with excellent toughness and
or three curved segments in conventional intake acoustic high-temperature resistance. Furthermore, the mesh cap in
liners. Figure 15 presents the evolution of intake acoustic honeycomb cavity and flexible, intrinsic damping wall in
liner from three 3×15 cm splices in A320, two 2×7.5 cm hybrid liner are manufactured by polymer materials. Pro-
splices in A340-600 and finally to zero splice in A380. blems about aging and durability of these polymers are
Additional potential benefits of splice-less acoustic liner currently unclear in long-term service conditions.
include less maintenance and repair [100–105]. For the porous metal foam liner, oil leakage from me-
Thirdly, taking advantage of the novel acoustic liner con- chanical system in aero engine and dust pollution at take-off
cepts, wider noise absorption bandwidth and efficient noise or landing stage may block the microstructure of metal foam;
reduction can be easily obtained to overcome the drawbacks ultimately decrease the noise reduction performance. Also,
(e.g., narrow bandwidth and fixed absorption frequency) of the influence of chemical erosion on metal foam is also
conventional liners. The mesh-cap liner and variable-depth worthy of more attention. Though the CMC variable-depth
liner enlarge the absorption properties by altering the inner liner can bear high temperature in severe environment (e.g.,
structure, including position of mesh cap and bent channels compressor, combustion and nozzle exit), vibration induced
with various depths, respectively. New absorption mechan- by pressure fluctuation in unstable combustion status is
ism is introduced to metal foam liner and hybrid acoustic prone to cause serious structure failure. It should be noted
liner. Thus sound mitigation frequency range is superior to that ceramic honeycomb is too fragile to be of practical use in
sole Helmholtz resonance effect of conventional passive current development. Moreover, density of CMC material
3
(about 2.8 g/cm ) is higher in contrast to advanced polymer
matrix composite. Thus CMC system with low density and
good toughness deserves greater concern in future. In addi-
tion, most metamaterial research of acoustic liners empha-
sizes on the static condition without flow, but a moving flow
fundamentally affects wave propagation. The influence of
flow on sound absorption performance of metamaterial liners
Figure 15 (Color online) Intake acoustic liner of civil aircraft engine
is a key aspect for detailed investigation.
from multiple splices to zero splice [2]. As to adaptive acoustic liner, tunable absorption frequency
Ma X Q, et al. Sci China Tech Sci 11

is achieved through the control system. Some issues about brings lots of benefits compared with conventional acoustic
control system should be noticed. Suitable sensor selection, liner as follows:
number and location are critical for effective signal reception (1) Broadening liner applications in harsh environment
and transmission. Multiple sensors are usually reliable to such as high flow pressure and extreme temperature regions
detect variable environment conditions, avoiding the possi- in aero engine;
ble measure error by single sensor. Note that temperature and (2) Enhancing the noise absorption performance with ef-
flow pressure are unfavorable to the reliability of sensors. fective installation space saving and weight reduction;
Furthermore, signal analysis module is the bridge between (3) On-line adjustment of sound absorption performance
sensors and actuators. It is necessary to build an efficient and according to the targeted noise frequency using adaptive
robust analytic algorithm. Mechanical, electric and other acoustic liner.
driving approaches can be adopted to adjust the liner struc- On the road to novel liner application in aero engine, there
ture parameters. However, structure complexity, durability, are still some challenges in practice. The first issue emerging
maintenance and reliability in practical applications of con- to be tackled is to detect and evaluate the performance loss or
trol system still need to improve and further validate for even potential structure failure due to material aging, un-
adaptive liners. expected impact and vibration fatigue in life cycle of
There is strong demand on optimization of liner structure acoustic liner. The second problem is to select suitable sen-
design and liner placement by analytical and numerical sing and control system with good reliability, feasibility and
methods. Available space for liner installation is limited for durativity for adaptive liners. In addition, it is clear that new,
the compressor and combustion regions of aero engine. fast and reliable analytical and numerical models are es-
Complex design of acoustic liner results in weight increase sential to achieve optimal liner structure design and place-
and low aerodynamic performance, ultimately decreasing the ment. The accuracy and feasibility of existing model should
economic efficiency. Moreover, noise distribution and pro- be further developed based on the actual situation.
pagation pattern are dependent on the various inner struc- In a word, it is believed that new acoustic liner concepts
tures and working situations of aero engine. Number and will gain wide applications with the comprehensive study on
location of acoustic liner determine the final noise attenua- design, materials and manufacture in future.
tion effect. However, the associated drawbacks in terms of
complexity as well as cost and time consumption are non-
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