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Atlas Copco

Control solutions

ES 6
SW version 2.33 and higher

Instruction book
Atlas Copco
Control solutions

ES 6
SW version 2.33 and higher

Instruction book
Original instructions

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

2015 - 08
No. 2920 7094 71

www.atlascopco.com
Instruction book

Table of contents

1 Safety precautions..........................................................................................................4

1.1 SAFETY ICONS................................................................................................................................... 4

1.2 SAFETY PRECAUTIONS DURING INSTALLATION........................................................................................... 4

1.3 SAFETY PRECAUTIONS DURING OPERATION.............................................................................................. 5

1.4 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR........................................................................... 5

2 General description........................................................................................................ 7

2.1 INTRODUCTION...................................................................................................................................7

2.2 SINGLE POINT PRESSURE MEASUREMENT.............................................................................................. 11

2.3 ALGORITHMS................................................................................................................................... 12

3 Installation.....................................................................................................................18

3.1 DIMENSION DRAWING........................................................................................................................ 18

3.2 INSTALLATION INSTRUCTIONS.............................................................................................................. 19

3.3 CONNECTION METHODS..................................................................................................................... 20

3.4 CAN CONNECTIONS ........................................................................................................................ 23

3.5 HARD-WIRED CONNECTIONS............................................................................................................... 23

4 Controller details.......................................................................................................... 27

4.1 CONTROL PANEL.............................................................................................................................. 27

4.2 ICONS USED.................................................................................................................................... 28

4.3 COMPRESSOR SCREEN...................................................................................................................... 32

4.4 ES COMMANDS................................................................................................................................36

4.5 MENU............................................................................................................................................ 37

4.6 ES MENU....................................................................................................................................... 38

4.7 INPUTS MENU...................................................................................................................................41

4.8 OUTPUTS MENU............................................................................................................................... 45

4.9 COUNTERS......................................................................................................................................46

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4.10 SETPOINT MENU...............................................................................................................................47

4.11 EVENT HISTORY MENU.......................................................................................................................48

4.12 MENU SETTINGS...............................................................................................................................49

4.13 WEEK TIMER MENU...........................................................................................................................51

4.14 SERVICE MENU................................................................................................................................ 58

4.15 INFORMATION MENU.......................................................................................................................... 61

5 Configuration and start-up.......................................................................................... 63

5.1 SYSTEM CONFIGURATION................................................................................................................... 63

5.2 START-UP.......................................................................................................................................65

6 Declaration of conformity............................................................................................ 66

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 Safety precautions during installation


1. Place the device where the ambient air is cool and as clean as possible. Consult section Reference
conditions and limitations.
2. During installation or any other intervention on one of the connected machines, the machines must be
stopped, de-energized and the isolating switch opened and locked before any maintenance or repair.
As a further safeguard, persons switching on remotely controlled machines shall take adequate
precautions to ensure that there is no one checking or working on the machine. To this end, a suitable
notice shall be affixed to the start equipment.
3. Install the equipment in an area free of flammable fumes, vapours and particles, e.g. paint solvents,
that can lead to internal fire or explosion.
4. The electrical connections must correspond to the applicable codes. The device must be earthed and
protected against short circuits by fuses in all phases. A lockable power isolating switch must be
installed near the device.
5. For machines controlled by a central control system, a sign stating "This machine may start without
warning" must be affixed near the instrument panel.
6. In multiple compressor systems, manual valves must be installed to isolate each compressor. Non-
return valves (check valves) must not be relied upon for isolating pressure systems.
7. Never remove or tamper with the safety devices.

Also consult following safety precautions: Safety precautions during operation and
Safety precautions during maintenance or repair.
These precautions apply to electrical devices.
For precautions applying to the connected equipment consult the relevant instruction
book.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your device.

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1.3 Safety precautions during operation


All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
2. Never operate the device in the presence of flammable or toxic fumes, vapours or particles.
3. Never operate the device below or in excess of its limit ratings.
4. Do not operate the device when there are flammable or toxic fumes, vapors or particles.
5. Keep all bodywork doors and panels closed during operation. The doors may be opened for short
periods only, e.g. to carry out routine checks.
6. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A)
shall wear ear protectors.
7. Periodically check that:
• All guards and fasteners are in place and tight
• All hoses and/or pipes are in good condition, secure and not rubbing
• There are no leaks
• All electrical leads are secure and in good order
8. Never remove or tamper with the safety devices.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance or repair.
These precautions apply to electrical devices.
For precautions applying to the connected equipment consult the relevant instruction
book.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during maintenance or repair


All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. Use only the correct tools for maintenance and repair work.
2. Use only genuine spare parts.
3. A warning sign bearing a legend such as "Work in progress - do not start" shall be attached to the
starting equipment, including all remote start equipment.
4. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
5. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions
against toxic vapours of cleaning liquids.
6. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the
parts and exposed openings with a clean cloth, paper or tape.

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7. Never use a light source with open flame for inspecting the interior of the device.
8. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
9. Before clearing the device for use after maintenance or repair, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and
that they function correctly.
10. Make sure that no tools, loose parts or rags are left in or on the device.
11. Never use caustic solvents which can damage materials of the device.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during operation.
These precautions apply to electrical devices.
For precautions applying to the connected equipment consult the relevant instruction
book.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

Units and/or used parts should be disposed of in an environmentally friendly and safe
manner and in line with the local recommendations and legislation.

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2 General description

2.1 Introduction

Description

ES 6, general view

ES 6 is a stand-alone central control system that regulates the net pressure within programmable limits by
starting and stopping, loading and unloading (in case of fixed speed compressors) or controlling the speed
(VSD compressors) of the connected compressors according to a programmed algorithm (see section
Algorithms).
Up to six compressors, connected to a common air net, can be connected.
ES 6 can control fixed speed compressors as well as frequency converter driven compressors (VSD).
Fixed speed Atlas Copco compressors may have any Elektronikon® regulator or may be pressure switch
controlled. VSD compressors must however have an Elektronikon® regulator of the fourth (MkIV) or fifth
generation (Mk5) in order to have all control options.
Competitor VSD compressors can only be started and stopped by ES 6 via digital contacts.
The status of each compressor can be checked on the display. Operating parameters are accessible via the
menu.
ES 6 consists out of a metal cubicle with:
• An Elektronikon® Graphic Plus controller (Mk5)
• An expansion module type I/O 2 (part number 1900 5200 32)
• A 4-20 mA pressure transmitter (delivered loose)
• A supply transformer, fuses and connectors

Controller types
Over the past years, many different versions of the Elektronikon® regulator are developed. A short survey:

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Elektronikon MkI and MkII regulators

Elektronikon MkIII Low Range (LR) regulator

Elektronikon MkIII High Range (HR) regulator with 4 x 16 display

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Elektronikon MkIII High Range (HR) regulator with 4 x 40 display

Elektronikon I - MkIV (A controller)

Elektronikon II - MkIV (B controller)

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Elektronikon III - MkIV (D controller)

Elektronikon controller (Mk5)

Elektronikon Graphic controller (Mk5)

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Elektronikon Graphic Plus controller (Mk5)

2.2 Single point pressure measurement

Description

ES 6 measures the net pressure by means of a 4-20 mA pressure transmitter (P), connected to the I/O 2
module in ES 6 cubicle. ES 6 controls the compressors in the network in order to keep the pressure within
the limits of the programmed pressure band.

As an alternative or as backup, another pressure sensor (0-5 V transducer) can be


used. This other or extra sensor must be connected to the I/O2 module.

Two pressure bands are available. A switch-over between the pressure bands can be performed in different
ways (week timer based, controlled by a switch, via the display menu or via CAN communication).

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2.3 Algorithms
2.3.1 Equal wear sequence mode

Description
In this operation mode, ES 6 controls the connected compressors in function of the outcome of following
checks:
• Position of the measured pressure versus the selected pressure band
• Priority check
• Compressor availability check
• Equal wear (running hours) check

Priority check
Four priority schemes are available. In each priority scheme, six priority levels can be set. The lower the
number of the priority level, the higher the priority: machines of level 1 will be started first, those of level 6
will be started last.
Each compressor can be given a different priority.
Compressors with the same priority level will have the same priority. Within a group of compressors with
the same priority, the compressor with the lowest running hours will be started first, the one with highest
running hours stopped first.
The lowest placed variable speed driven compressor will be the control VSD compressor. This is the one
with the highest running hours.
If more than one VSD compressor is put in this priority level, the one with the highest number of running
hours will be the control (top load) VSD. The other one(s) will be controlled as a fixed speed compressor,
meaning that it (they) will run at its (their) optimum motor speed, when started.
The controller allows two different ways of switching between priority schemes:
• Manual shift: a new scheme is selected manually.
• Time based shift: the scheme shifts automatically according to a programmed list.
(e.g. Monday 07:00 h priority scheme 1, Tuesday 08:00 h priority scheme 2, etc.).

Availability check
Before a compressor in a group is started, an availability check is performed. This means that only the
compressors that are running in unloaded condition or are ready to be started will be taken into account.
A compressor is unavailable if:
• The minimum stop time is not yet expired
• The compressor is shut down
• The compressor is stopping
• There is no communication with ES 6
• The compressor is in local overpressure

Equal wear
Within the group of compressors that have the same priority, the available compressor with the least
running hours will be started first, compressors with the most running hours will be stopped first.

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Equal wear regulation; control VSD is indicated by the yellow bar

Text on screen Description


Automatic Operation ES ES is in Automatic Operation
Menu Menu button

Temporary activation of a standby machine


By using the priority schemes, a standby machine can be activated for a certain time to keep the machine in
optimal condition.
In the example below, the last machine (number 6) is set as back-up unit (priority scheme 1). It is only
activated when all the other machines are already running. To keep the machine in optimal condition, the
sequence can be changed so that the back-up compressor has the highest priority (priority scheme 2). This
can be done by changing the schemes manually or by means of a timer based switch.
Example

Compressor Priority scheme 1 Priority scheme 2


number
Priority Priority
level level
1 VSD 1 VSD 1
2 Fixed speed 1 Fixed speed 2
3 Fixed speed 1 Fixed speed 2
4 Fixed speed 1 Fixed speed 2
5 Electropneumatic 1 Electropneumatic 2
6 Electropneumatic 2 Electropneumatic 1

2.3.2 Matching flow fluctuations with variable speed driven compressor(s)

Description
If a variable speed driven compressor is installed, the latter is used to meet the changing demands of the air
net. When two compressors are running, the fixed speed compressor runs 100% loaded while the variable
speed driven compressor is used to fine tune the pressure.
If a competitor VSD is connected, together with a number of fixed speed compressors, the competitor VSD
needs to be controlled via remote start/stop command (small pressure band). Its setpoint must be set below
the Pressure Band Low setting of ES 6.

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When there is more than one VSD compressor, the Atlas Copco VSD compressor will be the control
compressor. The competitor VSD will run as a fixed speed compressor.

2.3.3 'Equal wear Plus' sequence mode

Description
This operation mode works the same like normal equal wear, with the exception that is supports different
control VSD's, up to 6. The different checks remain:
• Position of the measured pressure versus the selected pressure band
• Priority check
• Compressor availability check
• Equal wear (running hours) check
• Max time in high/low speed zone

Priority check
Four priority schemes are available. In each priority scheme, six priority levels can be set. The lower the
number of the priority level, the higher the priority: machines of level 1 will be started first, those of level 6
will be started last.
Each compressor can be given a different priority.
Compressors with the same priority level will have the same priority. Within a group of compressors with
the same priority, the compressor with the lowest running hours will be started first, the one with most
running hours stopped first.
The lowest placed variable speed driven compressor will be the control VSD compressor. This means, the
one with most running hours.
If more than one VSD compressor is put in this priority level, the one with the highest number of running
hours will be the control (top load) VSD. The other one(s) will be controlled as a fixed speed compressor,
meaning that it (they) will run at its (their) optimum motor speed, when started.
The controller allows two different ways of switching between priority schemes:
• Manual shift: a new scheme is selected manually.
• Time based shift: the scheme shifts automatically according to a programmed list.
(e.g. Monday 07:00 h priority scheme 1, Tuesday 08:00 h priority scheme 2, etc.).

Availability check
See 'Equal wear' sequence mode

Equal wear
See 'Equal wear' sequence mode

Max. time in high/low speed zone


When more flow is needed and the currently running compressors are already in their high speed zone
(parameter), after a predefined time (max. time in high speed zone) a new compressor is started.

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Comp. running in high speed zone, comp.1 will start

Text on screen Description


Automatic Operation ES ES is in Automatic Operation
Menu Menu button

When less flow is needed and the currently running compressors are already in their low speed zone
(parameter), after a predefined time (max. time in high speed zone) a compressor is stopped as it can be
achieved with one compressor down.

Comp. running in low speed zone, comp.3 will stop

Text on screen Description


Automatic Operation ES ES is in Automatic Operation
Menu Menu button

2.3.4 Manual sequence mode

Description
This operation mode is totally different compared to both other options. In this mode, the user can decide
with compressors are started and in which order.
The compressors are divided into groups, which are placed in sequences (max.10) to define the order.
There's a maximum of 6 groups possible (1 for each compressor). The user can assign groups and
sequences on his own decision but for best performance; groups are build up from compressors of the same
size. The system will then pick a compressor from the group based on priorities and equal wear of running
hours.

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If more than one VSD compressor is put in this regulation mode, the one with the highest number of
running hours will be the control (top load) VSD. The other one(s) will be controlled as a fixed speed
compressor, meaning that it (they) will run at its (their) optimum motor speed, when started.
Within a sequence the same regulations of 'Equal wear' sequence mode apply.
• position of the measured pressure vs. the current pressure band
• priority check ( see 'Equal wear' sequence mode)
• availability check (see 'Equal wear' sequence mode)
• equal wear of running hours (see 'Equal wear' sequence mode)

Example
4 compressors with following flows

1 165 l/s
2 170 l/s
3 250 l/s
4 350 l/s

The user needs to assign different groups to the compressors with respect to flow.
Compressor 1 & 2 go in group 1, compressor 3 & 4 in two other groups.
The groups and flow are assigned in the individual compressor settings.

Menu - ES - Compressor x - General

Text on screen Description


General General menu
Mode Mode
Integrated Compressor is integrated in the regulation
Manual Sequence Group Manual Sequence Group number
Flow Flow in liters per second

The different sequences are build up with increased flow.


In this case:

Sequence 1 G1 165/170 l/s


Sequence 2 G2 250 l/s
Sequence 3 G3 350 l/s

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Sequence 4 G1-G2 415/420 l/s


Sequence 5 G1-G3 515/520 l/s
Sequence 6 G1-G2-G3 585 l/s
Sequence 7 G1-G1-G3 685 l/s

Sequences can be set in the ES - Compressors - Sequences menu

When the system is running, the active sequence can be checked in the manual window

Group Sequences window

Text on screen Description


Group Sequence Group Sequence number
Central Stopped ES ES system is Central Stopped
Menu Menu button
Manual Manual button
Net Pressure Net Pressure

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3 Installation

3.1 Dimension drawing

Dimensions

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3.2 Installation instructions

Procedure
• Fix ES 6 to a wall (e.g. in the compressor room), taking into account the following maximum cable
lengths:
• 250 m (820 ft) for a CAN network
500 m (1640 ft) if a repeater is installed, 970 m (3180 ft) if two repeaters and one CAN bridge
are installed.
• 1000 m (3280 ft) between the pressure transmitter and ES 6.
• The pressure transmitter should preferably be connected to an air receiver, in order to avoid pressure
pulsations. Also vibrations should be avoided. It is also recommended to connect it via valves,
allowing the pressure transmitter to be replaced after isolating and depressurising it. The pressure
transmitter must be installed in an upright position to avoid accumulation of condensate in the device.
• Isolate and depressurise the part of the air net to which the pressure transmitter will be connected.
• Provide a threaded hole (ISO R 1/4) in the depressurised part of the air net.
• Screw the pressure transmitter into place.
• Wire the pressure transmitter cable to the module of the central control system.
Respect the pin numbers as indicated on the electrical diagram, which is delivered with the device.

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3.3 Connection methods

General

Reference Description
(1) Communication
(2) Connection channel 1 to 6

For each compressor a connection channel is provided. For ES 6, six connection channels can be selected,
configured and used to connect compressors.

Physical connection possibilities


There are three different ways to connect a compressor to ES 6:
1. CAN (LAN)
The CAN (Controller Area Network) allows all the compressors and controllers in a network to be
connected to one another using a single 3 core cable, which is daisy-chained from one device to the
next. The CAN network acts as a universal communication system which can be used for both control
and monitoring. This type of connection uses the LAN connection of the regulator.
2. CANBox Interface
For fixed speed compressors which cannot be connected directly to a CAN network, the CANBox
interface can be used. This DIN rail mounted box acts as an interface between traditional digital and
analogue I/O and the CAN network. One CANBox has to be provided per compressor.
3. Hard-wired
ES 6 can also control any fixed speed compressor using a series of digital inputs and outputs. In this
case the compressor will need to be hard-wired to ES 6.

Connecting Atlas Copco compressors equipped with Elektronikon® MkIV or Mk5 regulators
The simplest way to connect these machines to ES 6 is via the CAN network. A single machine can be
connected directly to ES 6 or multiple machines can be linked together and then connected, as shown
below:

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Some older versions of the MkIV controller have limited control possibilities and do not
allow proper control over the CAN network or simply have no LAN connection.
In this case there are two options:
• Replace the controller by the current version (see details below).
• Connect the machine via hard-wiring. See section Hard-wired connections.

Regulators with limited CAN Part number Used on Part number


functionality replacement regulator
Elektronikon® I 1900 0711 01 GA 5-90 C 1900 0712 71
Elektronikon® I 1900 0711 02 GA 5-90 C 1900 0712 71
Elektronikon® I 1900 0711 03 GA 5-90 C 1900 0712 71
Elektronikon® I 1900 0711 06 GA 5-90 C 1900 0712 71
Elektronikon® II 1900 0710 01 GA 11-90 C 1900 0710 12
Elektronikon® II 1900 0710 11 GA 11-90 C 1900 0710 12

Connecting Atlas Copco machines with Elektronikon® MkIII


This previous generation of the Elektronikon® controller is no longer supported.

Connecting Electo-pneumatic machines and non Atlas Copco machines


There are two ways to connect these machines to ES 6:
• Add a CANBox Interface (part number 1900 0712 61) to each machine and then use the CAN
network
• hard-wire each machine directly to ES 6

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Connection of electro-pneumatic or non Atlas Copco machines

Details on how to hard-wire machines to ES 6 can be found in section Hard wired


connections. A full explanation of how to install, configure and use a CANBox can be
found in the CANBox instruction book, which is provided with the CANBox hardware.

References

Reference Description
(1) CAN network
(2) CANBox Interface
(3) ComBox S
(4) Hard-wired connection
(5) RS232
(6) Elektronikon® MkIII - low range
(7) Elektronikon® MkIII - high range without COM 1
(8) Elektronikon® MkIII - high range with COM 1
(9) Elektronikon® MkI or MkII

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Reference Description
(10) Electro-pneumatic controlled compressors or non Atlas Copco machines

3.4 CAN connections

CAN addresses

ES 6 can be connected through a LAN (CAN technology). The connection point on ES 6


is labelled LAN.

For connections that are connected over LAN, appropriate CAN addresses must be used.
On each compressor, CANBox or Combox S, the correct CAN address must be set depending on the
channel:
Only the CAN addresses 1 up to 6 can be used.

Channel CAN address


Channel 1 1
Channel 2 2
Channel 3 3
... ...
Channel 6 6

CAN address

ES 6 requires a CAN address between 1 and 30. By default, the CAN address of ES 6
is 31.
After the download the CAN address has to be changed manually. Principally every
available CAN address can be used, but the preferred CAN address is 30.

See section Menu settings - Network settings to check or adapt this parameter.

3.5 Hard-wired connections

Description

Stop the compressors and switch off the power during the connecting process.

On ES 6, two digital inputs and two relay outputs are provided for each connection channel.
Required inputs:
• Compressor status indication, compressor stopped/running
• Compressor status indication, compressor unloaded/loaded

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Provided outputs:
• Contact to control the selection between Local or Remote Control through ES 6
• Contact to control the Load/Unload condition through ES 6

Connecting the compressor

Select the correct input and output contacts in the list below.

Connection Channel Connector terminals Description


Channel 1, Digital Load/Unload 3X33; DIO4 Digital Link 1 Motor Status [4703]
3X33; DIO5 Digital Link 1 Load Status [4704]
3X30; K04 Digital Link 1 Local/remote [4804]
3X30; K05 Digital Link 1 Load/Unload [4805]
Channel 1, Digital Start/Stop 3X33; DIO4 Digital Start/Running 1 [7086]
3X30; K04 Digital Start/Running 1 [7080]
Channel 2, Digital Load/Unload 3X33; DIO6 Digital Link 2 Motor Status [4705]
3X33; DIO7 Digital Link 2 Load Status [4706]
3X30; K06 Digital Link 2 Local/Remote [4806]
3X30; K07 Digital Link 2 Load/Unload [4807]
Channel 2, Digital Start/Stop 3X33; DIO6 Digital Start/Running 2 [7087]
3X30; K06 Digital Start/Running 2 [7081]
Channel 3, Digital Load/Unload 3X33; DIO8 Digital Link 3 Motor Status [4707]
3X33; DIO9 Digital Link 3 Load Status [4708]
3X30; K08 Digital Link 3 Local/Remote [4808]
3X30; K09 Digital Link 3 Load/Unload [4809]
Channel 3, Digital Start/Stop 3X33; DIO8 Digital Start/Running 3 [7088]
3X30; K08 Digital Start/Running 3 [7082]
Channel 4, Digital Load/Unload 3X33; DIO10 Digital Link 4 Motor Status [4709]
3X33; DIO11 Digital Link 4 Load Status [4710]
3X32; K10 Digital Link 4 Local/Remote [4810]
3X32; K11 Digital Link 4 Load/Unload [4811]
Channel 4, Digital Start/Stop 3X33; DIO10 Digital Start/Running 4 [7089]
3X32; K10 Digital Start/Running 4 [7083]
Channel 5, Digital Load/Unload 3X33; DIO12 Digital Link 5 Motor Status [4711]
3X33; DIO13 Digital Link 5 Load Status [4712]
3X32; K12 Digital Link 5 Local/Remote [4812]
3X32; K13 Digital Link 5 Load/Unload [4813]
Channel 5, Digital Start/Stop 3X33; DIO12 Digital Start/Running 5 [7090]
3X32; K12 Digital Start/Running 5 [7084]
Channel 6, Digital Load/Unload 3X33; DIO14 Digital Link 6 Motor Status [4713]
3X33; DIO15 Digital Link 6 Load Status [4714]
3X32; K14 Digital Link 6 Local/Remote [4814]

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Connection Channel Connector terminals Description


3X32; K15 Digital Link 6 Load/Unload [4815]
Channel 6, Digital Start/Stop 3X33; DIO14 Digital Start/Running 6 [7091]
3X32; K14 Digital Start/Running 6 [7085]

Principle drawing how to connect an electro-pneumatically controlled compressor

Text on image Description


Typical start/stop button configuration Typical start/stop button configuration
Motor starter Motor starter
Regulation Regulation
ES6 digital outputs ES6 digital outputs
Load solenoid Load solenoid

Buttons
Stop Stop button
Start Start button
S3 Manual Load/Unload toggle switch
Relays
K1 Blocking relay
K3 Reset relay
K10 Time relay - unload to stop time
K11 Auxiliary relay - Load signal

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Text on image Description


K12 Time relay - load relay
K13 Auxiliary relay - Start signal
K21 Motor starter
Locally supplied relays
KLR ES Local/Remote relay
KL/UL ES Load/Unload relay
Electrical components
P Local pressure switch
Y1 Local load solenoid
ES 6 digital outputs
K L/R ES6 digital output Local/Remote
KL/UL ES6 digital output Load/Unload

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4 Controller details

4.1 Control panel

Parts and functions

Control panel

Reference Designation Function


1 Display Shows ES 6 operating condition and a number of
icons to navigate through the menu.
2 Icon Automatic operation
3 Icon General alarm / Shutdown
4 General alarm LED Flashes if a shut-down warning condition exists.
5 Icon Service
6 Service LED Lights up if service is needed.
7 Automatic operation LED Indicates that the regulator is automatically
controlling the compressor.
8 Voltage on LED Indicates that the voltage is switched on.
9 Icon Voltage on
10 Enter key Key to select the selected parameter.
11 Escape key To go to previous screen or to end the current
action.
12 Scroll keys Keys to scroll through the menu.
13 Stop button Button to stop ES 6. LED (7) goes out.
14 Start button Button to start ES 6. LED (7) lights up indicating that
ES 6 is operative.

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4.2 Icons used

Status icons

Name Icon Description


Stopped / Running When ES 6 is controlling the connected units, the icon is
rotating.

ES 6 in local operation.

ES has stopped all connected units

Automatic restart Automatic restart after voltage failure is active

Week Timer Week timer is active

Active protection functions Emergency stop

Shutdown

Warning

Service Service required

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Name Icon Description


Communication No answer (Unit doesn't answer ES6 command

No communication

Service required on compressor

Shutdown on compressor

Warning on compressor

Input icons

Icon Description
Pressure

Load/unload compressor

Digital input/output

Frequency converter driven compressor

Failure expansion module

Menu icons

Icon Description
Network

Access key / User password

General

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Icon Description
Automatic restart after voltage failure (ARAVF)

ES Commands icon

Chart icon

Service

Alarms (Warnings, shutdowns)

Week Timer

Info

Counters

Setpoint / Regulation

Inputs

Outputs

ES

Event history (saved data)

Settings

ES menu icons

Icon Description
Master (red or green)

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Regulation

General

Action scheme (1 till 4)

Commands

Automatic restart after voltage failure (ARAVF)

Compressors

ES -> compressor menu icons

Icon Description
General

Counters

Timers

Group sequences

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Individual compressor menu icons

Icon Description
Priority settings

General

Timers

VSD settings

Navigation arrows

Icon Description
Up

Down

4.3 Compressor screen

Description
When voltage is switched on, the compressor screen is shown automatically. The compressor screen layout
depends on the preference of the user.
1. Compressor screen
This is the default display mode for ES 6.

Typical view of ES compressor screen

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Text on screen Description


Automatic Operation ES ES 6 is in Automatic Operation
Menu Menu button

2. Chart display (high resolution)


This display shows the fluctuations of the net pressure per minute.

Chart display (typical)

Text on screen Description


minute minute
Chart (High Resolution) Chart (High Resolution) display
Menu Menu button

3. Chart display (medium resolution)


This display is similar to the one above, but shows the fluctuations of the net pressure per hour.
4. Chart display (low resolution)
This display shows the fluctuations of the net pressure per day.
5. 2/4 Value Lines display
This display mode is more suitable to control the compressors connected to ES 6. It is not used for ES
6.

Text on screen Description


Net Pressure Net Pressure
2 Value Lines 2 Value Lines display
Menu Menu button

Selection of a screen layout


To toggle between the different screen layouts, select the far right icon in the control icons line and press
the Enter key. A screen similar to the one below opens:

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Text on screen Description


Main Screen Layout Main Screen Layout
2 Value Lines 2 Value Lines display
4 Value Lines 4 Value Lines display
Chart (High Resolution) Chart (High Resolution) display
Chart (Medium Resolution) Chart (Medium Resolution) display
Chart (Low Resolution) Chart (Low Resolution) display
Menu Menu button

Select the layout required and press the Enter key. The corresponding icon of the selected compressor
screen is shown at the far right of the control icons line (line (2) in below image).

Detailed description

Example of ES 6 compressor screen display

Text on screen Description


Automatic Operation ES ES 6 is in Automatic Operation
Menu Menu button

The ES compressor screen gives an overview of the operating condition of the connected compressors
(status, alarms, etc.). See section Icons used for information about the icons shown.
The screen consists out of four main sections:

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(1) Menu and navigation messages:


• The ES commands icon is selected: The grey area around the second icon in line (2) and the
text ES Commands is displayed.
• The Menu button can be selected to go to the Menu screen.
(2) Control icons (from left to right):
• When ES 6 is controlling the connected compressors, the rotating icon

is shown.
If ES 6 is stopped,

is shown.
• The ES Commands icon

is a shortcut that allows to start and stop ES 6, see also section ES commands.
• The regulation icon

is a shortcut to the pressure settings, see also section Setpoint menu.


• The Automatic Restart After Voltage Failure icon

is only displayed if the function is activated. See also section Menu settings.
• The ES icon

at the right means the ES Compressor screen is selected.


(3) Status of connected channels:
• Compressor 1 is a VSD compressor (indicated by the frequency converter icon underneath the
bar), running at partial speed (indicated by the partially filled bar), used to fine tune the pressure
in the net (indicated by the yellow color).
• Compressors 2, 3, 5 and 6 are fixed speed compressors, running loaded (indicated by the
completely filled bar). The blue color indicates they are used as basic load compressors.
• Compressor 3 shows a service message (indicated by the service icon). Details can be
found on the controller of the compressor.
• Compressor 4 is a VSD compressor running at full speed.
• The horizontal line under compressor 5 shows the next action (stop or unload) is planned
for this compressor.
• Compressor 6 is a pressure switch controlled compressor (indicated by the digital input
icon), running fully loaded (indicated by the completely filled bar).
(4) ES 6 pressure band and measured pressure indication:
• 8.00 bar: Upper Pressure Band Level
• 7.51 bar: actual pressure
• 7.00 bar: Lower Pressure Band Level

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4.4 ES commands

Icon

Function
To start, stop and send local ES 6. The menu is also used to reset ES 6.

Procedure
Starting from the compressor screen, use the scroll keys to select the ES Commands icon:

Next, press the Enter key. Following screen appears:

Text on screen Description


ES Commands ES Commands shortcut
Menu Menu button
Commands Commands icon
ES Stop ES Stop command
ES Local ES Local command
Reset Reset command

After selecting the required item, press the Enter key on the controller to confirm your selection. The Reset
command, only visible after a failure, is used to reset ES 6.

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4.5 Menu

Description
When voltage is switched on, the compressor screen is shown automatically (see also section Compressor
screen):

• To display the Menu screen, select the Menu button, using the Scroll keys and press the Enter key.
Following screen appears:

Text on screen Description


Automatic Operation ES ES is in Automatic Operation
Menu Menu button
ES Regulation ES Regulation shortcut

• The screen shows a number of icons (see section Icons used). Each icon indicates a menu item. By
default, the Regulation icon is selected. The status bar shows the name of the menu that corresponds
to the selected icon.
• Use the Scroll keys to select the required icon.
• Press the Enter key to activate the required menu or press the Escape key to return to the compressor
screen.

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4.6 ES menu

Menu icon

Function
To setup or modify information regarding the number of connected units, to switch the ES on and off, to
visualise and modify the pressure band settings, etc. See also section System configuration.

Procedure
Starting from the Menu screen (see section Menu),

Using the Scroll keys, move the cursor to the ES icon (see above, section Menu icon) and press the Enter
key on the controller.
Following screen appears:

Here you can enter the different menus for master and slaves. Select Master or an individual compressor
and press Enter again.
Following screen appears when Master is selected:

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Text on screen Description


Menu Menu
ES ES shortcut / ES menu screen
Master Master menu screen
Compressors Compressors shortcut

Icon Menu
Status menu
Set n° of compressors in the network and ES function ON or OFF Also system
forced function can be set When there is a stable net pressure, no actions need
to be made to start/stop compressors. This function forces a compressor to start
after the 'Forced Time' parameter, set in: Menu - ES - ES-compressors -
Timers.
Regulation menu
Set Pressure bands.

General menu
Set operation mode (Local/remote) of ES6 Master and Remote Start/Stop.

Action scheme menu


Select active action scheme (1 till 4) (Priority scheme).

Commands menu
Select which commands are available in the Commands Pop-up window.
ARAVF menu
Automatic restart after voltage failure settings
Auto Restart After Voltage Failure
• When 'Not activated', ARAVF is not present .
• When 'Activated': ARAVF is Active.
• When 'Infinite': ARAVF is active and a restart will always be executed
independent of Power Off time.
General compressors settings menu

Here you can set:


• General settings: algorithm selection, System forced function.
• Running hours.
• Action Timers.
• Group sequences.

Following screen appears when Compressor is selected:

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Icon Menu
Priority menu
Set priority for this compressor in the 4 different priority schemes.

General menu
Set Manual Sequence Group, Flow and integration status of the compressor.

Timers menu
Set reaction timers
• Start/Load Reaction Time: Maximum time for the compressor to reply to a
Start/Load command.
• Load Reaction Time: Maximum time for the compressor to reply to a Load
command.
• Unload Reaction Time: Maximum Time for the compressor to reply to an
Unload command.
• Stop Reaction Time: Maximum Time for the compressor to reply to a Stop
command.
• Unload Time: When the specific unit has an Unload Valve, the time he must
be running unload before stopping.
VSD Settings menu
Set starts per day and other different VSD settings (useless if the specific comp.
is Fixed Speed).

Automatic Restart After Voltage Failure


Menu icon:

Function:
ES 6 controller has a built-in function to automatically restart when voltage is restored after voltage failure.
This function is standard deactivated when leaving the factory, and can only be modified after entering a
password.
Please consult Atlas Copco to activate this function.
Procedure:
There are 3 options:
1. Not activated: the controller will remain stopped.
2. Activated: the controller will resume controlling when the power is restored within the programmed
Power Down time

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3. Activated without time limit: the controller will always restart, independent from the Power Down
time.
Select Automatic Restart, using the Scroll keys and press the Enter key.

Text on screen Description


Automatic Restart Automatic Restart menu
Maximum Power Down Time Maximum Power Down Time
Activated Activated status
Modify Modify button

The Maximum Power Down Time (Power recovery time) is the time during which the controller will
restart. The minimum and the programmed value is 10s, the maximum is 3600s.
The Restart time is the time delay between the moment the power is restored and the moment the controller
resumes controlling. The minimum delay is 0s, the maximum is 3600s. For ES 6 this delay should be on 0s.
For proper operation of the controller, the automatic restart after voltage failure function on the
compressor regulator must be:
• • Activated for compressors equipped with an Elektronikon ® MkIII LR regulator.
• • Set inactive for compressors equipped with an Elektronikon ® MkI, MkII, MkIII HR or MkIII 4X40
regulator, Elektronikon ® II , MkIV and Mk5.

4.7 Inputs menu

Menu icon

Function
To inspect all physical measured input values.

Procedure
Starting from the Menu screen (see section Menu),

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Text on screen Description


Menu Menu
Inputs Inputs shortcut

• Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
• Press the Enter key. Following screen appears:

Text on screen Description


Inputs Inputs menu
Net Pressure Net Pressure input
Compressor 1: Motor Status Compressor 1: Motor Status input
Compressor 1: Load Status Compressor 1: Load Status input
Compressor 2: Motor Status Compressor 2: Motor Status input
Running Running
Closed Closed
Modify Modify button

The screen shows a list of all inputs with their corresponding icons and statuses. If an input is in warning or
shutdown, the original icon is replaced by the warning or shutdown icon respectively.
If changes are required:
• Select the Modify button (light grey background) and press the Enter key on the controller. A screen
similar to the one below appears:

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Text on screen Description


Inputs Inputs menu
Net Pressure Net Pressure input
Net Pressure 2 Net Pressure 2 input
Modify Modify button

The first item is highlighted in a light grey color. When a small Chart Icon is shown below this item,
this means the digital input is shown on the chart on the compressor screen (when selected).
• To remove the digital input from the main chart: press the Enter key again. A pop-up window opens:

Text on screen Description


Inputs Inputs menu
Main Chart Signal Main Chart Signal pop-up
Remove From Main Chart Remove From Main Chart command
Modify Modify button

• A confirmation pop-up opens:

Text on screen Description


Inputs Inputs menu
Main Chart Signal Main Chart Signal pop-up

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Text on screen Description


Are you sure to change the main chart signal? All current Are you sure to change the main chart signal? All
chart data will be lost! current chart data will be lost!
Yes Yes button
No No button
Modify Modify button

Select Yes to remove or select No to quit the current screen without changes.
If a user wants to change the chart input, follow the steps below:
• Press the Modify button and remove the current input as described above.
• Next, select the next item in the list and press the Enter key.

Text on screen Description


Inputs Inputs menu
Net Pressure Net Pressure input
Modify Modify button input

A pop-up window opens, asking to put the selected item as Main Chart signal. Press the Enter key to
confirm.

Text on screen Description


Inputs Inputs menu
Main Chart Signal Main Chart Signal pop-up
Set As Main Chart Signal Set as Main Chart signal
Modify Modify button

Note: If the previous input is still on the chart, following screen will be shown:

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Text on screen Description


Inputs Inputs menu
Main Chart Signal Main Chart Signal pop-up
Are you sure to change the main chart signal? All current Are you sure to change the main chart signal? All
chart data will be lost! current chart data will be lost!
Yes Yes button
No No button
Modify Modify button

Select Yes to confirm or No to quit the current action without making changes. The active button is
marked with a grey background. Use the scroll keys left/right to change.

4.8 Outputs menu

Menu icon, Outputs

Function
To inspect all physical output values.
If an output is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively.
The list cannot be modified.

Procedure
Starting from the Menu screen (see section Menu),

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Text on screen Description


Menu Menu
Outputs Outputs shortcut

• Using the Scroll keys, move the cursor to the Outputs icon (see above, section Menu icon).
• Press the Enter key. A screen similar to the one below appears:

Text on image

Text on screen Description


Outputs Outputs menu
General Shutdown General Shutdown output
Start pulse Start pulse output
Closed Closed
Open Open

4.9 Counters

Menu icon

Function
To see:
• The number of hours that ES 6 has been powered
• Running hours of ES6

Procedure
Starting from the Menu screen (see section Menu),

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Text on screen Description


Menu Menu
Counters Counters shortcut

• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon)
• Press the Enter key. A screen similar to the one below appears:

Text on screen Description


Counters Counters menu
Running Hours Running Hours
Module Hours Module Hours

4.10 Setpoint menu

Menu icon

Function
If desired, the operator can program two pressure bands: (Pressure Band 1 High/Low and Pressure Band 2
High/Low). The menu is also used to select the active pressure band.

Procedure
Starting from the Menu screen (see section Menu),

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Text on screen Description


Menu Menu
ES Regulation ES Regulation shortcut

• Press the Enter key (the Setpoint icon (see above, section menu icon) is selected by default).
Following screen appears:

Text on screen Description


ES Regulation ES Regulation menu
Pressure Band 1 High Pressure Band 1 High
Pressure Band 1 Low Pressure Band 1 Low

The pressure bands can be modified as well as the pressure band in use

4.11 Event history menu

Menu icon

Function
To see the last shutdown and emergency stop data.

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Procedure
Starting from the Menu screen (see section Menu),

Text on screen Description


Menu Menu
Event History Event History shortcut

• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon) and
press Enter
• The list of last shutdown and emergency stop cases is shown.
• Scroll through the items to select the desired shutdown or emergency stop event.
• Press the Enter key to find the date, time and other data reflecting the status of the compressor when
that shutdown or emergency stop occurred.

4.12 Menu settings

Menu icon

Function
To display and modify a number of settings (e.g. Time & Date, Date format, Language, units, etc. ...), to
control the Automatic Restart after Voltage Failure function, to enter a code to change certain parameters
and to change and modify the network settings.

Procedure
Starting from the Menu screen (see section Menu),

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Text on screen Description


Menu Menu
Settings Settings shortcut

• Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon).
• Press the Enter key. Following screen appears:

Text on screen Description


Settings Settings menu
General General shortcut

Icon Menu
Chart menu
Set chart settings for the different chart screens (e.g. High en low
boundaries).
Network Settings menu
Set CAN and Ethernet settings CAN address needs to be set on 30
(CAN address can only be changed when CAN is OFF) IP address can
be set on values: 192.168.100.xxx (Ethernet address can only be
changed when Ethernet is OFF.
General menu
Set Language, Date & Time, Units, etc…

ARAVF menu
See section ES Menu.

User password
Activate/deactivate the user password If the password option is
activated, it is impossible for not authorized persons to modify any
setting.
Access key
Enter the Access key to modify advanced settings (User level or Full
access level).

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4.13 Week timer menu

Menu icon

Function
• To program time-based start/stop commands for the compressors
• To program time-based change-over commands for the pressure band
• Four different week schemes can be programmed.
• A week cycle can be programmed.
A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed
week schemes can be chosen.

If the week timer of ES 6 is active, the timer settings of the slave units are overruled !

Procedure
Starting from the Menu screen (see section Menu),

Text on screen Description


Menu Menu
Week Timer Week Timer shortcut

• Using the Scroll keys, move the cursor to the Week Timer icon (see above, section Menu icon).
• Press the Enter key. Following screen appears:

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Text on screen Description


Week Timer Week Timer menu
Week Action Schemes Week Action Schemes
Week Cycle Week Cycle
Status Status
Week Timer Inactive Week Timer Inactive
Remaining Running Time Remaining Running Time

By default, the first item in the list is highlighted. Select any item and press the Enter key on the
controller to modify.

Programming Week Action Schemes


• Select Week Action Schemes and press Enter. A new window opens. The first item in the list is
highlighted. Press the Enter key on the controller to modify Week Action Scheme 1.

Text on screen Description


Week Action Schemes Week Action Schemes menu
Week Action Scheme 1 Week Action Scheme 1
Week Action Scheme 2 Week Action Scheme 2
Week Action Scheme 3 Week Action Scheme 3
Week Action Scheme 4 Week Action Scheme 4

• A week list is shown. Monday is automatically selected and highlighted. Press the Enter button to set
an action for this day.

Text on screen Description


Week Action Scheme 1 Week Action Scheme 1 menu
Monday Monday
Tuesday Tuesday

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Text on screen Description


Wednesday Wednesday
Thursday Thursday
Friday Friday
Saturday Saturday
Sunday Sunday

• A new window opens. The Modify action button is selected. Press the Enter button 2x to create an
action.

Text on screen Description


Monday Monday menu
Actions Actions pop-up
(Remove) Remove
ES Start ES Start
ES Pressure Band 1 ES Pressure Band 1
Modify Modify button

• A new pop-up window opens. Select an action from this list by using the Scroll keys on the
controller. When ready, press the Enter key to confirm.
• The action is now visible in the first day of the week.

Text on screen Description


Monday Monday menu
ES Start ES Start action
Save Save button
Modify Modify button

• To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm.
• A pop-up window opens. Use the ↑ or ↓ key to modify the values of the hours. Use the ← or → Scroll
keys to modify the minutes.

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Text on screen Description


Monday Monday menu
Time Time pop-up
Save Save button
Modify Modify button

• Press the Escape key on the controller. The action button Modify is selected. Use the Scroll keys to
select the action Save and press Enter.

Text on screen Description


Monday Monday menu
ES Start ES Start action
Save Save button
Modify Modify button

• A new pop-up window opens. Use the Scroll keys on the controller to select 'YES' and press the Enter
key to confirm.

Text on screen Description


Monday Monday menu
Are you sure? Are you sure? pop-up
No No button

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Text on screen Description


Yes Yes button
Save Save button
Modify Modify button

Press the Escape key to leave this window.


• The action is shown below the day the action is planned.

Text on screen Description


Week Action Scheme 1 Week Action Scheme 1 menu
Monday Monday
ES Start ES Start action
Tuesday Tuesday
Wednesday Wednesday
Thursday Thursday
Friday Friday
Saturday Saturday
Sunday Sunday

Set more actions for other days, by repeating above steps.


Press the Escape key on the controller to leave this screen.

Programming the week cycle


A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week
action schemes can be chosen.
• Select Week Cycle from the main Week Timer menu list and press Enter.

Text on screen Description


Week Timer Week Timer menu

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Text on screen Description


Week Action Schemes Week Action Schemes
Week Cycle Week Cycle
Status Status
Week Timer Inactive Week Timer Inactive
Remaining Running Tim Remaining Running Time
Off Off

• A list of 10 weeks is shown:

Text on screen Description


Week Cycle Week Cycle menu
Week 1 Week 1
Off Off
Modify Modify button

Press the Enter key 2x on the controller to modify the first week.
• A new window opens. Select the action, for example: Week Action Scheme 1 and press Enter

Text on screen Description


Week Cycle Week Cycle menu
Week 1 Week 1
Off Off
Week Action Scheme 1 Week Action Scheme 1
Modify Modify button

• Use the Escape key on the controller to go back to the main Week Timer menu. Select status to check
the status of the Week Timer.

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Text on screen Description


Week Timer Week Timer menu
Week Action Schemes Week Action Schemes
Week Cycle Week Cycle
Status Status
Week Timer Inactive Week Timer Inactive
Remaining Running Time Remaining Running Time
Off Off

• A new window opens. Select Week 1 to set the Week Timer active.

Text on screen Description


Week Timer Week Timer menu
Week Week pop-up
Week Timer Inactive Week Timer Inactive
Week 1 Week 1

• Press the Enter key to confirm your choice. The status shows that week 1 is active.

Text on screen Description


Week Timer Week Timer menu
Week Action Schemes Week Action Schemes

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Text on screen Description


Week Cycle Week Cycle
Status Status
Week 1 Week 1
Remaining Running Time Remaining Running Time
Off Off

• Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining
Running Time from the list and press the Enter key on the controller to Modify.

This timer is used when the week timer is set and for certain reasons the compressor must continue to
work (for example 1 hour). It can be set in this screen. This timer is prior to the Week Timer action.

Text on screen Description


Week Timer Week Timer menu
Remaining Running Time Remaining Running Time pop-up

4.14 Service menu

Menu icon, Service

Function
As such, ES 6 doesn't need any specific maintenance. Nevertheless, the Service menu feature can be used
to follow up common components of the installation that not have their own controller, e.g. a common
filter. Service messages will then be based on the running hours of the ES 6 controller.

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• To program service intervals


• To reset the service plans which are carried out.
• To check when the next service plans are to be carried out.
• To find out which service plans were carried out previously.

Procedure
Starting from the Menu screen (see section Menu),

Text on screen Description


Menu Menu
Service Plan Service Plan shortcut

• Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).
• Press the Enter key. Following screen appears:

Text on screen Description


Service Service menu
Overview Overview
Service Plan Service Plan
Next Service Next Service
History History

• Scroll through the items to select the desired item and press the Enter key to see the details as
explained below.

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Overview

Text on screen Description


Overview Overview menu
Running Hours Running Hours

Example for service level (A):


The figures on the left are the programmed service intervals. For Service interval A, the programmed
number of running hours is 20000 hours (upper row, green). This means that the controller will launch a
service warning when 20000 running hours are reached.
The figures within the bars are the number of hours to go till the next service intervention. In the example
above, the compressor was just started up, which means it still has 19997 running hours to go before the
next Service intervention.

Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a
number of service actions to be carried out at the time intervals programmed in the Elektronikon controller.
For ES6, only Level A applies
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan and press Enter. Following screen appears:

Text on screen Description


Service Plan Service Plan menu
Level Level
Running Hours Running Hours
Real Time Real Time

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Next Service

Text on screen Description


Next Service Next Service menu
Level Level
Running Hours Running Hours
Actual Actual

In the example above, the A Service level is programmed at 20000 running hours, of which 3 hours have
passed.

History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is
the most recent service action. To see the details of a completed service action (e.g. Service level, Running
hours or Real time hours), use the Scroll keys to select the desired action and press the Enter key.

4.15 Information menu

Menu icon, Information

Function
The information menu shows basically an URL (www.atlascopco.com).
Also a number of other parameters is visible in this menu. See below.

Procedure
Starting from the Menu screen (see section Menu),

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Text on screen Description


Menu Menu
Information Information shortcut

• Using the Scroll keys, move the cursor to the Information icon (see above, section Menu icon)
• Press the Enter key. Following screen appears:

• After pressing the Enter button, a list of parameters is shown:

Text on screen Description


Information Information menu
MAC Address MAC Address
Expansion Modules Expansion Modules
Boot software Boot software
Operating system Operating system

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5 Configuration and start-up

5.1 System configuration

System setup
After all physical connections are made, a number of selections still has to be made in order to perform a
system setup. This can be done via ES 6 display or via special software, available to the Aftermarket
organization.
For setup via the display, most settings can be viewed/changed via the ES menu. Following steps have to
be followed:
1. Master settings
• Go to: Menu - ES - Compressor - General

Text on screen Description


General General menu
Algorithm Algorithm
Equal wear Equal wear
System Forced Function System Forced Function
Off Off
Modify Modify button

Choose the desired algorithm


• Go to: Menu - ES - Status

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Text on screen Description


Status Status menu
ES ES
Not activated Not activated
Number of Compressors Number of Compressors
Modify Modify button

• Choose the number of compressors.


• Set ES 'ON'
• Enter pressure band setting (Menu - ES regulation)
• Activate CAN (Menu - Settings - Network - CAN) and set address to 30.
• Menu - ES - ES Commands

Text on screen Description


Commands Commands menu
Central Stop Central Stop
ON ON
Local Local
Modify Modify button

2. Slave settings
• Go to: Menu - ES - Compressor X

Text on screen Description


Compressor 1 Compressor 1 menu
Priority Priority shortcut

• For each slave, following settings are to be checked:


Priorities, General (man.seq. group & flow), reaction timers, VSD settings.
(See section ES Menu)

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5.2 Start-up

Preparations for initial start-up


• Stick labels near the control panels of the compressors connected to ES 6 as well as on an obvious
place inside these compressors, warning the operator that the compressor is remotely started and
stopped by a remote controller. These labels must also warn the operator that, after voltage failure, the
controller can remotely start and stop the compressors, depending on the air demand and programmed
values.
• Connect the power supply cables of the ES 6 controller to an appropriate single-phase voltage.
• Switch on the voltage.
ES 6 is now ready for use.

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6 Declaration of conformity

Typical example of a Declaration of Conformity document

(1): Contact address:


Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium
(2): Applicable directives
(3): Standards used

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Instruction book

On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this device.

2920 7094 71 67
In order to be First in Mind—First in Choice® for all your quality
compressed air needs, Atlas Copco delivers the products and
services that help to increase your business’ efficiency and
profitability.
Atlas Copco's pursuit of innovation never ceases, driven by our
need for reliability and efficiency. Always working with you, we
are committed to providing you the customized quality air
solution that is the driving force behind your business.

No. 2920 7094 71 / 2015 - 08 - Printed in Belgium

www.atlascopco.com

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