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MISCELLANEOUS
FOAM CONCENTRATE COMPATIBILITY

The compatibility between different foam concentrates is • Stratification


a complicated and complex issue. However, it can be
broken down into several different areas and the • Precipitation
various concerns explored. To make this a
straightforward subject, consider the following: Based on this compatibility testing, one of the largest
users of A.F.F.F. concentrates in the world routinely
What is compatibility? In other words, compatibility produces ad-mixtures of A.F.F.F. concentrates for
must first be defined. ready use, almost every day and experiences no
problem with this practice.
Compatibility of foam concentrates, for the purpose of this
bulletin, means that two or more foam concentrates of It should also be pointed out that not all A.F.F.F.
the same type, but from different manufacturers have the concentrates (i.e. freeze protected versions, AR-
ability to exist together in the same storage vessel for A.F.F.F. (Alcohol Resistant) A.F.F.F. or 1% A.F.F.F.
extended periods of time without degradation and/or loss concentrates) conform to the exacting standards of the
in fire fighting performance. U.S. Military Specification and as such a simple
statement of compatibility under all circumstances
Is this possible? cannot be offered or made.

Yes it is possible and is a requirement of the U.S. Military Always remember that the basic raw material packages
Specification MIL-PRF-24385F(SH) (Latest edition). are similar and as such compatibility between various
manufacturers similar products can be expected
The U.S. Military specification sets forth compatibility without experiencing a problem.
requirements for any and all A.F.F.F. concentrates that
appear on the Q.P.L. (Qualified Products List). This is There are perhaps three issues to review when
not only a requirement; but a detailed procedure is considering the mixing of foam concentrates from
defined for proving proper compatibility. different manufacturers and these issues are:

The U.S. Military Specification states:


• Regulatory
The concentrate of one manufacturer shall be
compatible in all proportions with the concentrates • U. L. Listings/F. M. Approvals
furnished by other manufacturers listed on the qualified • Physiochemical/chemical compatibility
products list (QPL).
REGULATORY
This requirement ensures that the resulting ad-mixtures
meet the following minimum requirements after elevated
If we accept NFPA 11 as the regulatory “body”, that
temperature storage for 10 days at 65ºC ± 2º (150ºF).
pamphlet currently (2001) states:

2-4 Concentrate Compatibility.


2-4.1 Compatibility of Foam Concentrates.
• Foamability
• Film Formation & Sealability Different types and brands of concentrates and solu-
tions might be incompatible and shall not be mixed
• Fire Performance 28 sq. ft. (2.6 sq. m.) Fire Using Fresh in storage.
& Salt Water Pre-Mix Solutions
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Foams generated separately from protein, Tank, Arrow Ratio Controller, 3M A.F.F.F. Concentrate and
fluoroprotein, FFFP, and AFFF concentrates can be a Reliable Model “G” sprinkler head. In the event of a
applied to a fire in sequence or simultaneously. system discharge, could the foam concentrate be replaced
with Buckeye A.F.F.F. concentrate? The answer, in this
This statement might be read as prohibiting the mixing of case is YES, but it does depend upon the amount of cross-
different brands of foam concentrates and/or it can be listing available. In this particular case, Buckeye has it’s
read as prohibiting the mixing of different types of foam A.F.F.F. concentrate U.L. Listed with the Reliable Model
concentrates. Indeed this statement could be read that “G” sprinkler head, furthermore, Buckeye has also
neither option is possible and no foam concentrates of conducted testing for U.L. and obtained a cross-listing
different brands and/or types can be mixed. The two for the Buckeye A.F.F.F. concentrate in an Arrow
issues are quite different, since hopefully nobody Bladder Tank with an Arrow Ratio Controller. Thus
would deliberately mix two different TYPES of foam substituting the Buckeye A.F.F.F. Concentrate in this
concentrate and expect no detrimental result. One could particular system will still maintain a U.L. Listing. It is fair
speculate on what changes may occur, or be required to say that this is a manufactured example, but
in future revisions of NFPA 11, but that would be just nevertheless, it is a typical but yet real example.
that; pure speculation. We have to provide accurate Whenever a substitution of a component is required, the
information on what is available today. overall system performance must be reviewed to ensure
no degradation in fire protection engineering. Based on
While NFPA 11 and the U.S. Military Specification physical testing it can be determined that not all
appear inconsistent, these two documents do not relate sprinkler heads are created equal. In some cases, the
to one another and the purpose of each individual design of the sprinkler head deflector, while they may all
document is specific and defined. The Military must look-a-like, do not always produce the same quality of
eliminate any problem with compatibility of fire fighting finished foam and after all, finished foam quality has a
foam concentrates. However, since U.S. Military lot to do with good fire fighting performance. There are
Specification foam concentrates are provided to the also differences in foam quality when comparing the
commercial sector, NFPA 11 might apply. It seems upright sprinkler to the pendant sprinkler of the same
difficult then to understand or put into perspective what type & brand. Thus, we cannot say that simply
action is justified. Something is amiss, if we state that changing the sprinkler head would not affect the fire
when Military Specification foam concentrates from fighting performance of the system, since it just might be
different manufacturers are used by the Military, they are the key to the difference in extinguishment or not.
compatible, but those same foam concentrates when used
by a commercial user are not compatible. When evaluating a fixed foam system for a change, look
at the following points:
The NFPA Standards do not provide a method of
determining compatibility. Only the Federal
Government, as part of MIL-PRF-24385F(SH) requires • Is the sprinkler head U.L. Listed with the foam
compatibility and provides a formalized method of concentrate?
determining this compatibility.
• Is the sprinkler head U.L. Listed at the same pressure
U. L. LISTINGS & F. M. APPROVALS & flow rate?
• Is the proportioning device U.L. Listed with the foam
To obtain a U. L. Listing or F. M. Approval the foam concentrate? (This involves proper ratio controller
concentrate, proportioning device(s) and discharge orifice plate sizing).
device must ALL be U.L. Listed or Approved in
combination with one another. Change one item and the • Is the sprinkler head and foam concentrate U.L. Listed
Listing might be void, unless a “cross-Listing” using for the fuel type(s) involved?
another component exists. The issue of U. L. Listings &
F. M. Approvals typically applies to fixed foam system In the event that a partial refill of a foam concentrate
installations, where the performance of a sprinkler head storage tank is required, it would be wise to take a
may be critical to the overall performance of the sample of the existing foam concentrate and test it for
system on a given fuel, particularly if polar solvent or continued use. A sample of the existing foam
water miscible fuels are involved. concentrate can be sent to Buckeye Fire Equipment
Company, along with The Request For Foam Analysis
U.L. LISTED COMBINATIONS Form for testing, just to make sure the product is suitable
for continued use. This move
A U.L. Listed combination might be an Arrow Bladder
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is prudent, just in case the foam concentrate in the together and that no obviously different foam concentrate
storage tank has degraded or become diluted by other were shipped to site, that may affect the performance of
means. After all, compatibility only means something if the ad-mixture. This individual would also ensure that no
both foam concentrates being mixed together are in “expired” or “watered-down” foam concentrate was
good working order. The resulting ad-mixture must be shipped to the scene. This individual would be designated
equal to or better than the performance expected from as “The Foam Concentrate Logistics Officer” and should
the individual foam concentrates in the mixture. NOT be a manufacturers representative!

One or two manufacturers offer “standard-grade” foam Under normal circumstances, there is no chemical or
concentrates. These products are low cost foam physical reason why the same type and percentage of
concentrates that generally end up in the export market foam concentrate manufactured by one manufacturer
place. Their performance is well below (>50%) that of a should not be compatible with the same type and
normal U.L. Listed foam concentrate and as such percentage of foam concentrate manufactured by
mixing a U.L. Listed foam concentrate with a another manufacturer. This applies to both standard
“standard-grade” foam concentrate will bring down the foam concentrates and to alcohol resistant foam
overall performance of the U.L. Listed product and the concentrates.
resulting ad-mixture. It is for this reason that familiarity
of both products forming the ad-mixture is required PHYSIOCHEMICAL/CHEMICAL COMPATIBILITY
before the two are mixed together.
Alcohol Resistant A.F.F.F. concentrates:
WHAT ABOUT THE AVERAGE FIRE DEPARTMENT
USING U.L. LISTED FOAM CONCENTRATES? The alcohol resistant or AR-A.F.F.F. concentrates are
chemically and visually dissimilar when compared to the
In most cases, Fire Departments use a variety of standard A.F.F.F. concentrates and must be treated as
handline nozzles and some high output monitor nozzles such. The special additive that gives these products their
up to about 1,250 gpm. (4,740 lpm). It would also be fair high performance on polar solvent fuels can make them
to say that most Fire Departments apply foam with a vulnerable if they were to be mixed with a standard A.F.F.F.
non-air aspirating nozzle, which more than likely is not concentrate. In other words, both standard A.F.F.F.
a U.L. Listed foam nozzle. Thus any stated or implied concentrates and AR-A.F.F.F. concentrate contain a
“Approval” would automatically be void, since at least one proprietary mixture of solvents in a carefully developed
part of the equation is not approved, the rest of the blend. In the event an ad-mixture of standard A.F.F.F.
equation falls apart. This does not mean that the foam and AR-A.F.F.F. were produced, the percentage of
does not work, as can be seen from successful solvents in the admixture could cause the
extinguishments, using a variety of non-air aspirating polysaccharide to be out of balance with the mixture
nozzles, this practice works every day. The Average and precipitate, thus destroying the resulting ad-mixture.
Fire Department buying a U.L. Listed foam concentrate
gets an independent third-party verification that the WHY DOES COMPATIBILITY BECOME AN ISSUE?
foam will work in a variety of hardware, generally in
accordance with the devices used by Fire Departments. In some cases compatibility becomes an issue when an
incumbent supplier tries to exert undue concern. In other
There are also emergency operational circumstances to words, the incumbent supplier will put enough doubt in
consider. In the event of a large fire for example, one the mind of the purchaser, to where that purchaser will be
manufacturer may not be able to supply the total quantity so fearful of mixing two different brands, that simply to
of foam concentrate required for total extinguishment. In avoid the issue, they will continue with the incumbent -
this case, it would be necessary to mix the available foam even if it means paying a higher price.
concentrates together in a common container on site -
PROVIDING THEY ARE OF THE SAME TYPE to achieve Various statements have been made, particularly when
the desired result; which is an uninterrupted supply of foam the AR-A.F.F.F. concentrates were in question. One
solution to the fire area. In the event it is decided that particular manufacturer would state that due to the
mixing of one or more different manufacturers similar foam higher apparent viscosity, the AR-A.F.F.F. concentrates
concentrates in the same container is required, it would would layer; i.e. sit on top of each other. This is true,
be prudent to place an individual in-charge of this they do, but it is interesting to note that the same
operation. This one individual would then be product, when mixed together, will also layer, simply due
responsible to ensure that in fact similar foam to the apparent static viscosity. This can be easily
concentrates were mixed demonstrated as shown in the following picture:
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Department is continually evaluating new formulations


from other manufacturers, so please contact your local
Buckeye Representative for the most up-to-date
information concerning the compatibility of Class A
foam concentrates.

LATEST NEWS

The issue of compatibility came into prominence in the


middle of FY-2000, when 3M announced that it would
withdraw their Class “B” fire fighting foam concentrates
which included all of the A.F.F.F. concentrates. This move
would leave a number of 3M foam concentrate users,
without a true substitute for the foam concentrate
You will note that the sample of foam concentrate in the
currently in their storage tanks. As a result of this
glass beaker shows two distinct colors. This sample is in
potential void, Buckeye Fire Equipment Company
fact the same foam concentrate, but the upper level of
conducted a full-scale compatibility study to evaluate
foam concentrate was premixed with a vegetable dye,
ad-mixtures of various foam concentrates under long-
before it was placed on the lower layer, to show that while
term accelerated aging storage conditions. By conducing
layering does occur, it occurs even with the same
this study, Buckeye can categorically state that there are
product. It does not simply require that the two products
no problems when Buckeye Foam Concentrates are
are from different manufacturers. The fact that the two
mixed with 3M foam concentrates in any proportion, in
products do not initially intermix should not be a
the same storage vessel. We can go further and state
cause for alarm. During fire fighting operations, it would
that additional testing for compatibility with Ansul,
not be noticeable when one product has been
(Standard Viscosity Products*), National Foam,
consumed and the other is being used.
Chemguard and Angus has shown no signs of foam
concentrate separation, no loss in foamability and no
DISSIMILAR FOAM STREAMS APPLIED TO THE
reduction in film-formation or sealability, when compared to
SAME FIRE
base line samples on a standard array of test protocols.
These tests detected no physical or chemical
If two foam streams are being applied to a fire simulta-
incompatibility or decrease in performance when
neously and one is an A.F.F.F. and the other an AR-A.F.F.F.
compared to the stand-alone product samples.
or a fluoroprotein, (or any similar combination) there
should be no problem with fire fighting performance of
In the event a supplier, whether manufacturer or
the foam when it either lands on the fuel surface or butts
distributor is adamant that the two products cannot be
up against the other foam blanket. The finished foam
mixed together, ask for a letter that addresses the
blankets will neither react with one another, nor will they
following two points:
repel one another. They will simply mesh together and
effectively extinguish the fire.
• The chemical reason why the two foam concentrates
CLASS A FOAM CONCENTRATES are not compatible
• The performance reason why they are not
Class A foam concentrates are formulated with a unique compatible.
blend of hydrocarbon surfactants and water and are
typically used for wild-land applications in forested
In some cases, perhaps on very special fuels, specific
areas. Since these products are used in remote areas,
test data may not be available and as such replacement
compatibility with other brands is fairly important since
of the foam concentrate might not be practical. But this is
resources could be limited. Buckeye Fire Equipment
not a compatibility issue; this is a fire performance issue.
Company has conducted a compatibility study with
competing products, and this testing has shown no
degradation of any kind in performance of the resulting
admixtures. Since formulations of Class A foam
concentrates can change more frequently than other types
of foam concentrates. Our Research & Development

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