INSPECTION TEST PLAN FOR EOT CRANE

ITP NO. :- SH/002 CUSTOMER:- TPES PVT LTD

Rev. – 00 , Date : - 06/07/2021 Consignee: -
SH JOB NO. :- 76 PROJECT:-
M/S SHANIT GLOBAL CAPACITY:- 15.0 TON LOCATION-
PLOT NO-492, SECTOR-68, IMT
ITEM :- DOUBLE GIRDER EOT CRANE PO No.:- :- 1002
FARIDABAD 121004 HARYANA INDIA
Mobile – 9999922177/9625259477
Email : info@shanitglobal.com

Record Agency Remarks

Sr. Item / Type/ Method Extent of Reference Acceptance Format of submis
Category
No Characteristic of Check Check Documents Norms Record sion P W V
Y/ N
1 2 3 4 5 6 7 8 9 10 11 12 13
1.0 Raw Material Inspection
1.1 Box Girder, End Carriage, Trolley frame
Approved GA NABL Lab
Review of MTC for
Chem. Test Drg./ Approved GA Drg./ Test
1.1.1 Chemical & mechanical Major 100% Y 2 – 1
Manufacturing Manufacturing Drg Report/
properties
Drg MTC’s
1.2 Rope Drum
Approved GA NABL Lab
Review of MTC for
Chem. Test Drg./ Approved GA Drg./ Test
1.2.1 Chemical & mechanical Major 100% Y 2 – 1
Manufacturing Manufacturing Drg Report/
properties
Drg MTC’s
1.3 Gear Box (Gears & Pinions Shafts)
Approved GA NABL Lab
Review of MTC for
Chem. Test Drg./ Approved GA Drg./ Test
1.3.1 Chemical & mechanical Major 100% Y 2 – 1
Manufacturing Manufacturing Drg Report/
properties
Drg MTC’s
1.5 Wire Rope

P- Performed by W- Witnessed by V - Verified by/Reviewed Y – Yes N – No 1 –TPES/ TPIA 2-Supplier (SHANIT) 3 – Sub Supplier
 INSPECTION TEST PLAN FOR EOT CRANE
ITP NO. :- SH/002 CUSTOMER:- TPES PVT LTD
Rev. – 00 , Date : - 06/07/2021 Consignee: -
SH JOB NO. :- 76 PROJECT:-
M/S SHANIT GLOBAL CAPACITY:- 15.0 TON LOCATION-
PLOT NO-492, SECTOR-68, IMT
ITEM :- DOUBLE GIRDER EOT CRANE PO No.:- :- 1002
FARIDABAD 121004 HARYANA INDIA
Mobile – 9999922177/9625259477
Email : info@shanitglobal.com

Record Agency Remarks

Sr. Item / Type/ Method Extent of Reference Acceptance Format of submis
Category
No Characteristic of Check Check Documents Norms Record sion P W V
Y/ N
1 2 3 4 5 6 7 8 9 10 11 12 13
Appd.
Review of Appd. Drg./ Appd. Drg./
1.5.1 Breaking Strength Major Drg./ MTC’s Y 3 – 2
MTC’s /IS:2266 Datasheet/IS:2266
/IS:2266
1.6 Hooks
Appd.Drg/
Chem. Test &
Mechanical & Chemical Datasheet, Appd.Drg/ Datasheet,
1.6.1 Major UTS , YS & EL mfr. TC. MTC’s Y 3 – 2
Properties Test
IS :15560 IS :15560 ,IS:1875
,IS:1875
3.0 Electrical Items
3.1.1 Review of Appd. Drg IS: MTC’s
Motors Major 100% Appd. Drg IS: 325 Y 3 – 2
Routine Test 325
Review of Appd. Drg IS: Appd. GA Drg & Elec MTC’s
3.1.2 Brakes and Limit switches Major 100% Y 3 – 2
MTC’s 325 Drg Datasheet
4.0 Control Panel
Appd. Elec
Visual, Dimensional Appd. Elec Drg./ Inspection
4.1 Major Electrical 100% Drg./ Y 2 – 1
Check Data sheet report
Data sheet
Appd. Elec
4.2 Appd. Elec Drg./ Inspection
BOM Verification Major Electrical 100% Drg./ Y 2 – 1
Data sheet report
Data sheet
P- Performed by W- Witnessed by V - Verified by/Reviewed Y – Yes N – No 1 –TPES/ TPIA 2-Supplier (SHANIT) 3 – Sub Supplier
 INSPECTION TEST PLAN FOR EOT CRANE
ITP NO. :- SH/002 CUSTOMER:- TPES PVT LTD
Rev. – 00 , Date : - 06/07/2021 Consignee: -
SH JOB NO. :- 76 PROJECT:-
M/S SHANIT GLOBAL CAPACITY:- 15.0 TON LOCATION-
PLOT NO-492, SECTOR-68, IMT
ITEM :- DOUBLE GIRDER EOT CRANE PO No.:- :- 1002
FARIDABAD 121004 HARYANA INDIA
Mobile – 9999922177/9625259477
Email : info@shanitglobal.com

Record Agency Remarks

Sr. Item / Type/ Method Extent of Reference Acceptance Format of submis
Category
No Characteristic of Check Check Documents Norms Record sion P W V
Y/ N
1 2 3 4 5 6 7 8 9 10 11 12 13
Appd. Elec
Functional check & Appd. Elec Drg./ Inspection
4.3 Major Electrical 100% Drg./ Y 2 – 1
Safety Operation Check Data sheet report
Data sheet
Appd. Elec
Appd. Elec Drg./ Inspection
4.4 High voltage & I R test Major Electrical 100% Drg./ Y 2 – 1
Data sheet report
Data sheet
5.0 Final Inspection of Assembled Crane at works at Load (Performance Test)
Appd. G.A Appd. G.A Drg/Data sheet/
Visual /
5.1.1 Visual Major
Measurement
100% Drg/Data sheet/ FAT Procedure/ JIR Y 2 1 -
IS : 3177 IS : 3177,807,3938
Appd. G.A Appd. G.A Drg/Data sheet/ JIR
Overall Dimensional
5.1.2
check of assembled crane
Critical Measurement 100% Drg/Data sheet/ FAT Procedure/ Y 2 1 -
IS : 3177 IS : 3177,807,3938
Appd. G.A Appd. G.A Drg/Data sheet/ JIR
Speed & current of cross
5.1.3
travel at no load
Major Measurement 100% Drg/Data sheet/ FAT Procedure/ Y 2 1 -
IS : 3177 IS : 3177,807,3938
Speed & current of LT JIR
Appd. G.A Appd. G.A Drg/Data
motion will be checked by
5.1.4
free rotation of LT Wheels
Major Measurement 100% Drg/Data sheet/ sheet/ FAT Procedure/ Y 2 1 -
IS : 3177 IS : 3177,807,3938
on No Load

P- Performed by W- Witnessed by V - Verified by/Reviewed Y – Yes N – No 1 –TPES/ TPIA 2-Supplier (SHANIT) 3 – Sub Supplier
 INSPECTION TEST PLAN FOR EOT CRANE
ITP NO. :- SH/002 CUSTOMER:- TPES PVT LTD
Rev. – 00 , Date : - 06/07/2021 Consignee: -
SH JOB NO. :- 76 PROJECT:-
M/S SHANIT GLOBAL CAPACITY:- 15.0 TON LOCATION-
PLOT NO-492, SECTOR-68, IMT
ITEM :- DOUBLE GIRDER EOT CRANE PO No.:- :- 1002
FARIDABAD 121004 HARYANA INDIA
Mobile – 9999922177/9625259477
Email : info@shanitglobal.com

Record Agency Remarks

Sr. Item / Type/ Method Extent of Reference Acceptance Format of submis
Category
No Characteristic of Check Check Documents Norms Record sion P W V
Y/ N
1 2 3 4 5 6 7 8 9 10 11 12 13
Appd. G.A Appd. G.A Drg/Data JIR
Speed & Current of
5.1.5
main hoist at SWL
Critical Measurement 100% Drg/Data sheet/ sheet/ FAT Procedure/ Y 2 1 -
IS : 3177 IS : 3177,807,3938
Appd. G.A Appd. G.A Drg/Data JIR .
5.1.6 Deflection Test at SWL Critical Measurement 100% Drg/Data sheet/ sheet/ FAT Procedure/ Y 2 1 -
IS : 3177 IS : 3177,807,3938
Appd. G.A Appd. G.A Drg/Data JIR
Over load test at 125% of Visual /
5.1.7
SWL
Critical
Measurement
100% Drg/Data sheet/ sheet/ FAT Procedure/ Y 2 1 -
IS : 3177 IS : 3177,807,3938
Visual / 100% Appd. G.A Drg/ Appd. G.A Drg/ Client Insp. Report
Measurement Client Painting Painting Procedure
6.0 Painting Minor
Procedure
Y 2 – 1

Spare & Accessories Visual / As per PO & As per PO , PR & Spare Packing List
7.0
Verification (If Applicable)
Minor
Measurement
100%
Spare Parts list Parts list/Annexure
Y 2 - 1
Note 1:- BACK WALL ECHO SET AT 100% ON CRT SCREEN:- A) DEFECT ECHO SHOULD NOT EXCEED 20% B) BACK WALL SHOULD BE MINIMUM 80% IN ANY AREA

1 CUSTOMER / TPIA TPES/Nominated Inspection Agency

2 Supplier SHANIT GLOBAL
3 Sub - Supplier -----

P- Performed by W- Witnessed by V - Verified by/Reviewed Y – Yes N – No 1 –TPES/ TPIA 2-Supplier (SHANIT) 3 – Sub Supplier