INSPECTION REPORT IR No.

: QETO/IR/SUD/ 09 Page 1 of 2
VENDOR : Balaji Industrial Enterprises Pvt. Ltd. DATE : 01.12.2018
4531034033 dt. 03/07/2018 amnt. Dt 26.11.2018
P.O. NO. : JOB NO. :
4531033730 dt. 02.06.2018
Wheel (Tread dia 500mm X 110mm groove) - 8nos. 11002.36.31.101 Rev 01,
ITEMS : Croos Head for 110t bottom pully block - 3pcs DRG NO. : 11002.03.03.141 Rev 00,
Croos Head for 90t bottom pully block - 1pc 11002.19.42.404 Rev 00
QAP NO. : Not available DATASHEET NO. : TDC no. JSPL/RPR/TDC/2002-001
CLIENT : Jindal Steel & Power Ltd. CLIENT'S P.O. NO. :

B. INSPECTION STAGE : INPROCESS INSPECTION FINAL INSPECTION

Welder Qualification (WPS/PQR/WPQ)- Fit-up / Alignment Check Performance Test Loading / Dispatch
Welder Qualification (WPS/PQR/WPQ)- Review Dimensional Check Noise Level Other Checks (If any):
Raw Material Identification Trial Assembly Check Vibration Level
Lab Witness Trial Run Test / Functional Check Strip Test
Non Destructive Testing (NDT)- UT Load Test Visual / Appearance Check
Non Destructive Testing (NDT)- RT Hardness Check (Other than lab witness) Surface Finish Check (Ra)
Non Destructive Testing (NDT)- LPT Temperature Rise Surface Preparation (Blasting)
Non Destructive Testing (NDT)- MPT Speed of Rotation Painting-DFT
Weld Edge Preparation / Bevelling Shaft Run-Out / Deflection Packing
C. OBSERVATIONS & DETAILS OF INSPECTION ACTIVITIES CARRIED:
Folllowing observations are made for 08 nos. Sorbitised, finish machined wheels :
1) Visually the wheels are acceptable. Black surface at very few spots are to be removed and complied by the supplier.
2) Dimensions are within acceptable range. Itemwise report is attached herewith.
3) UT carried out by the vendors competent authority and found free from any recordable discontinuety asper SA388 Cl.1. Report attached.
4) DP test carried out at hub portion and no discontinuety was observed.
5) Hardness on the tread dia is checked with portable hardness tester and found few wheels are having more than 350BHN against required 300-350BHN. Itemwise report attached.
6) MPI carried out by external lab agency (M/s IRC) at tread area and no recordable discontinuety found.
7) Heat treater's certificate attached.
Folllowing observations are made for 04 nos. crosshead :
1) Dimensionally acceptable.Tool marks are observed on the faces of the octagon. To be removed by grinding.
2) Chemical and mechanical test reports and heat treater's report are reviewed and found acceptable.
3) UT done and found minor indication having <10% of backwall echo at two isolated locations for 90t bottom pully which is under acceptable limit. Report attached.
One separate test piece of dia 300mm X 300mm long was stamped for mechanical and chemical testing for wheels of next lot of this PO.

Name & Sign: Name & Sign: Name & Sign :

M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.0

 For QETO For Client / Customer For Supplier

M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.0

 INSPECTION REPORT Page 2 of 2
Continuation Sheet For IR No.: QETO/IR/ Date:
D. CONCLUSIONS:
1) Materials are dimensionally acceptable, free from surface and internal defect.
2) Visually acceptable except a few black spots at OD. Complience report to be submitted by the supplier after removal of the spots before despatch.
3) Depth of hardness,mechanical and chemical testing done on sacrificial wheel of same size of earlier batch (8 nos.) dt. 26/27.10.2018
4) The supplier is advised to seek permissions for wheels with higher hardnss.
E. PHOTOGRAPHS:

Sign & Stamp: Sign & Stamp: Sign & Stamp :

For QETO For Client / Customer For Supplier

M/s QETO Quality Services, IR Format No.: DOC-IR-01, R.0

 INSPECTION OFFER LIST

Ref. IR No. :
Date :

Ref Document / Inspection

Sr. Qty. Qty. Qty. Conclusion
Items Offered Drawing / Stage
No. Required Offered Accepted Point
Datasheet No. (Stage / Final)

D1/D2/D3/D
1
4….

(Note: This is the only details of items offered. For details of inspection & observations made, please refer IR)

For QETO For Client / Customer For Vendor