By moosa alnairi at 3:24 pm, Mar 12, 2020

INSPECTION AND TEST PLAN

Client CC Energy Development. S. A. L

Supplier Muna Noor Manufacturing & Trading LLC (MNMT)
Sub-Supplier United Special Technical Services LLC (USTS)
Manufacturer ITS Tecnodue India Pvt. Ltd.,
Project Name / Contract Title 5 Sets of HDPE Liner & Adaptor for Water Injection Project
Document No. ITS / ITP/ CCED / USTS / SE/ 01
Description Manufacture of HDPE Stubends

ISSUE AND REVISION RECORD

Prepared by ITS Reviewed by
REV DATE DESCRIPTION
Tecnodue MNMT / USTS
Incorporated Client
1 12/03/2020 Comments and Issued
for Approval
0 24/02/2020 Issued for Approval
(JM) (VRB)

CLIENT APPROVAL : CC Energy Development. S. A. L

Name

Position

Signature

Date

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INSPECTION AND TEST PLAN FOR HDPE - STUBENDS ITS Tecnodue India Pvt. Ltd.,
Document No. ITS / ITP/ CCED / USTS / SE/ 01, Rev.1 Dated 12.03.2020 Manufacturer: ITS Tecnodue India Pvt. Ltd.,
Client : CC Energy Development. S. A. L Project Ref.: 5 Sets of HDPE Liner & Adaptor for W.I Project
Supplier: Muna Noor Manufacturing & Trading LLC (MNMT) CCED Spec. Ref. : JS102-SPEC-PE-001-A3, Aug 3. 2016
Sub-Supplier: United Special Technical Services LLC (USTS) Stubend Drawing Ref. CCED-PCD-C11-007, Rev. C5 Quality Management System
Applicable Procedure / verification
S.No. Quality Activity Frequency of check Acceptance Criteria ITS MNMT / USTS CCED /TPI
Specification Documentation
Review of P.O. From JS102-SPEC-PE-001-A3 Agree to specification & P.O terms and
1 1.0 Each & Every P.O P.O H DR ---
Customer Approved Drawing conditions
STAGE: RAW MATERIAL & CALIBRATION VERIFICATION
Visual verification of material
before extrusion process & Material is used for the production :
2.0 Material Grade Once per Raw material Batch JS102-SPEC-PE-001-A3 Cl. 5.1 Borouge HE 3490LS (PE 100) Raw material MTC DR DR DR
/ COA and Incoming
2.1 Density Once per Raw material Batch ASTM D1505 (ISO 1183) шϬ͘ϵϰϭŐͬĐĐ DR DR DR
Laboratory Test
2.2 Melt Flow Rate Once per Raw material Batch ASTM D1238 (ISO 1133) 0.2 - 0.3 g/10 min @190°C/5.00 kg Reports DR DR DR

2.3 Thermal stability (OIT) Once per Raw material Batch ISO 11357-6 (ASTM D3895 шϮϬDŝŶƵƚĞƐĂƚϮϭϬΣ DR DR DR
2
MTC / COA of Raw
2.4 Carbon black content Once per Raw material Batch ISO 6964 Min 2.0 % DR DR DR
Raw material technical data sheet material supplier(s)
ASTM D2837/ISO 9080-HDB/MRS, / Data sheet,
HDB/MRS, ESCR, Yield ASTM D1693-ESCR, Material DR DR DR
Stregth, % of Elongation & ASTM D638/ISO527-2 - Modulus Qualification
2.5 Modulus and SCG Once per Raw material Batch ISO 13749 - SCG JS102-SPEC-PE-001-A3 Table 5.1 Reports
Calibration status of all JS102-SPEC-PE-001-A3 Cl. 6.3, Valid Calibration for all Measuring
Certificate of
2.5 measuring & test Once per Year / as on when visual verification for calibration Instruments and Equipments being used H DR DR
confirmity
Instruments required. status for Stubend Manufacture.
STAGE: EXTRUSION & MACHINING
According to standard process
3.0 Extrusion Temp. Every 2 - 3 hours during production parameters chart as per Raw Manufacture Log /
3 As per standard process parameters chart H DR DR
process Material manufacturer's Register
3.1 Cooling recommendations
Approved
3.2 Machining to Dimensions 100% Approved Drawing(s) As per Approved Drawing(s) Drawing(s) P DR DR
STAGE: VISUAL & DIMENSIONAL INSPECTION

Free From Scratches, Knicks & Foreign

4.1 Visual Inspection of Stub Visual Inspection
materials & JS102-SPEC-PE-001-A3 Cl.5.3
End / Spacer 100% Visual Verification Report P DR RW
Dimensional Inspection of O.D : As per approved drawing &
ASTM D2122
Stub End / Spacer (OD, Wall JS102-SPEC-PE-001-A3 Table 6.1 P DR RW
4 thickness & Ovality ) Wall thickness : As per approved drawing &
ASTM D2122
4.2 100% JS102-SPEC-PE-001-A3 Table 5.1 Dimension P DR RW
KǀĂůŝƚLJ͗чϱйŽĨE Inspection Report
ASTM D2122 (DN : Nominal OD of Weld Neck)
JS102-SPEC-PE-001-A3 Table 5.1 P DR RW
4.3 Other Dimensions 100% ASTM D2122 As per Approved Drawing(s) P DR RW

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INSPECTION AND TEST PLAN FOR HDPE - STUBENDS ITS Tecnodue India Pvt. Ltd.,
Document No. ITS / ITP/ CCED / USTS / SE/ 01, Rev.1 Dated 12.03.2020 Manufacturer: ITS Tecnodue India Pvt. Ltd.,
Client : CC Energy Development. S. A. L Project Ref.: 5 Sets of HDPE Liner & Adaptor for W.I Project
Supplier: Muna Noor Manufacturing & Trading LLC (MNMT) CCED Spec. Ref. : JS102-SPEC-PE-001-A3, Aug 3. 2016
Sub-Supplier: United Special Technical Services LLC (USTS) Stubend Drawing Ref. CCED-PCD-C11-007, Rev. C5 Quality Management System
Applicable Procedure / verification
S.No. Quality Activity Frequency of check Acceptance Criteria ITS MNMT / USTS CCED /TPI
Specification Documentation
STAGE: LABORATORY TESTING ON PRODUCTS

Tensile Strength & Once / Lot* Yield Strength : шϮϭDƉĂ Test Report
5.1 Elongation Test As per JS102-SPEC-PE-001-A3 Cl.6.1 ASTM D638 % of Elongation : > 400% P DR W
Once / Lot*
5 Test Report
5.2 Thermal Stability (OIT) As per JS102-SPEC-PE-001-A3 Cl.6.1 ISO 11357-6/ASTM D3895 шϮϬDŝŶƵƚĞƐĂƚϮϭϬΣ P DR W

Once / Lot* ASTM D1505 (ISO Test Report

5.3 Density As per JS102-SPEC-PE-001-A3 Cl.6.1 1183) шϬ͘ϵϰϭŐͬĐĐ P DR W
Once / Lot* ASTM D1238
Test Report
5.4 Melt Flow Rate As per JS102-SPEC-PE-001-A3 Cl.6.1 (ISO 1133) 0.2 - 0.3 g/10 min @190°C/5.00 kg P DR W

*Product(s) Lot: All pipes produced from the same base polymer batch with the same diameter and wall thickness, up to maximum number of 200 stub end(s) in a production run.
STAGE: PACKING

1. Marking: Identification No. will be

6 punched, size will be provided in the
Marking on Fittings, barcode. 2.
Packing, Handling and JS102-SPEC-PE-001-A3 Cl. 8, Protection from dent / pressing during
6.1 Transportation 100% Visual Verification transport packed on wooden crates. Packing List P DR DR
STAGE: PRODUCT RELEASE

7 Material Test
Ensuring completion of all tests as per ITP Certificate &
7.1 Test certificates 100% Verification and Approved MRB Report(s) PD DR AD

Inspection Release
7.2 Inspection Release Note 100% As per PO / Approved ITP IRN Note (IRN) - - H
P : Perform
H: Hold-prior notice,attendance and clearence by the concerned part is required before next activity
PD:Prepare document W: Witness
DR: Document Review RW : Randome Witness 10% of Lot
QC: Quality control P : Perform

Date : 12.03.2020 Prepared By ( ITS ): Reviewed By (MNMT / USTS) Approved By ( CCED )

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