VENDOR ITP - BALL VALVE (LOT-2)

PROJECT: CAPACITY AUGMENTATION OF IOCL LPG IMPORT TERMINAL, KANDLA, GUJARAT.

Owner:

INDIAN OIL CORPORATION LIMITED,

MUMBAI

Consultant:
PROJECTS & DEVELOPMENT INDIA LTD,
VADODARA

VTV JOB NO. : 3281

DOCUMENT NO. : VTV-3281-LIT-9511-PP-DOC-064

0 16-05-2022 ISSUED FOR INFORMATION MF SCS KRM

PREPARED CHECKED APPROVED

REV DATE DESCRIPTION
BY BY BY

Approved as Commented
T.Balaguru, 17-05-2022, 20:00:45
 MICROFINISH VALVES PRIVATE LIMITED Document Number 4QA132
INSPECTION TEST PLAN Revision Number & Date 02 / 17-07-2020
PROCESS 08 - QUALITY ASSURANCE Implementation Date 01-08-2020
ITP No: RV-1031 REV-01 CONSULTANT-PDIL,VADODARA 1

Customer: VIJAY TANKS & VESSELS PRIVATE LIMITED

Block no.23/1k, 23/2 & 23/1b, Hubli-Dharwad by-pass road, Tel : 91-836-2310016 PO No: VTVPL/03281/58660 / 04-03-22 Spec No.: SPEC/3281/153
Itigatti village - 580 114. Dist. Dharwad, Karnataka State, India Fax :-91-836-2331438 Project : CAPACITY AUGMENTATION OF IOCL LPG IMPORT TERMINAL / END USER: IOCL,KANDLA,GUJARAT

INSPECTION TEST PLAN VALVE TYPE: BALL VALVE

Sl.
No.
Activity Extent of check Reference documents Acceptance criteria Format of records P W R H Remarks

Chemical Analysis for Body, Ends, Ball, Stem, As per ASTM standard As per ASTM standard MTC as per EN 10204
1 Per Heat/Batch A - B,C -
Body Stud & Nuts & Approved Drawing & Approved Drawing 3.1/Lab report

Mechanical Properties for Body, Ends, Ball, As per ASTM standard As per ASTM standard MTC as per EN 10204
2 Per Heat/Batch A - B,C -
Stem, Body Stud & Nuts & Approved Drawing & Approved Drawing 3.1/Lab report

As per ASTM A262 Practice As per ASTM A262 Practice MTC as per EN 10204
3 IGC Test for Body, End, Ball, Stem & Gland Per Heat / Batch A - B,C -
'B' For Castings & 'E' for Bars only 'B' For Castings & 'E' for Bars only 3.1/Lab report

Radiographic Examination for Casting Body ASME B16.34 Appendix I As per ASME B16.34
4 100% Critical area of castings Radiography Rep. A - B,C -
& Ends only. & ASTM E446 Appendix I

Dye Penetrant Test For SS Body, Ends & & As per ASME B16.34 As per ASME B16.34
5 100% DP Report B - B,C -
Ball For Machined area only. Appendix III, ASTM E165 Appendix III
Galvanization of fasteners to be checked
PMI Check for SS valve for Body, Ends, Ball, 100% For Body, Ends,Ball,
6 Stem & Fasteners only. Stem & Fasteners 3Nos Per As per MVPL PMI Procedure Material Spec. PMI Test Reports. B C- B,C -
(On accessible area only) Batch

MFG 100% & Approved Drawing or Spec. sheet / No visible

7 Hydrostatic Shell Test Test Certificate B B,C - -
TPI 10% W Data Sheet. detectable Leakage

MFG 100% &
8 Hydrostatic Seat Test
TPI 10% W
Pneumatic seat test to be
performed
MFG 100% &
9 Performance / Functional Check
TPI 10% W
Antistatic test also to be
performed and witnessed by Dimension : If Per Item
TPI Quantity ≤ 10 No’s MFG 100%
If Per Item Quantity ≥ 11 No’s
100 %
10 Visual Check & Dimensional
MFG 10%, TPI 10% & Visual
Check 100%
Approved Drawing or Spec. sheet / Approved Drawing or Spec. sheet /
Test Certificate B B,C - -
Data Sheet. Data Sheet.
Approved Drawing or Spec. sheet /
Smooth operation Inspection Report B B,C - -
Data Sheet.
Approved Drawing & Visual check as per Approved Drawing & Visual check as per
(As applicable) (As applicable)
1) For Sand Casting - MSS-SP-55,Table- 1) For Sand Casting - MSS-SP-55,Table- TPI : Dimensional check 10W% & Visual
Inspection Report B B,C - -
1,Type II to XII, a & b are acceptable 1,Type II to XII, a & b are acceptable Check 100% W
2) For Investment Casting ASTM A997 2) For Investment Casting ASTM A997
3) For forgings no laps & deep dents 3) For forgings no laps & deep dents

11 Review of Type Test Fire Safe Certificate 100% As per API 607 As per API 607 Test Certificate B - B,C -

P.O/Approved drawing, datasheet,

P.O./ Approved Drawing & MTC, Inspection Release
12 Final documentation & inspection clearance 100% verification of TCs & compliance of B - - B,C
Data Sheet. Note Approved as Commented
inspection reports
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T.Balaguru, 17-05-2022, 20:00:51
 MICROFINISH VALVES PRIVATE LIMITED Document Number 4QA132
INSPECTION TEST PLAN Revision Number & Date 02 / 17-07-2020
PROCESS 08 - QUALITY ASSURANCE Implementation Date 01-08-2020
ITP No: RV-1031 REV-01 CONSULTANT-PDIL,VADODARA 1

Customer: VIJAY TANKS & VESSELS PRIVATE LIMITED

Block no.23/1k, 23/2 & 23/1b, Hubli-Dharwad by-pass road, Tel : 91-836-2310016 PO No: VTVPL/03281/58660 / 04-03-22

Itigatti village - 580 114. Dist. Dharwad, Karnataka State, India Fax :-91-836-2331438 Project : CAPACITY AUGMENTATION OF IOCL LPG IMPORT TERMINAL / END USER: IOCL,KANDLA,GUJARAT

INSPECTION TEST PLAN VALVE TYPE: BALL VALVE

Sl.
No.
Activity Extent of check Reference documents Acceptance criteria Format of records P W R H Remarks

Legends Prepared by: Reviewed by: Approved by: Customer Seal, Signature, Name & Date:
A Sub-Vendor P Performance Name: A.A.I M.Y.C. P.M.G
Final Product Quality
B Microfinish W Witness Position: QA Engineer TPI Co-ordinator
Engineer

C Client/Third party R Review Date: 16-05-2022 16-05-2022 16-05-2022

H Hold Signature:
Approved as Commented
Notes: 1) ONE SET OF TC, GC, FINAL INSPECTION AND TEST REPORT, PMI, RT, DP, IGC (B & E),FET, MTC & PROTOTYPE FIRE SAFE TEST REPORT FOR ABOVE MENTIONED VALVES WILL BE FURNISHED. T.Balaguru, 17-05-2022, 20:01:04

2) TESTING BY SUITABLE SHALL BE DONE AT NABL ONLY

3) THE NDT REPORT SHALL BE CERTIFIED AND APPROVED MINIMUM ASNT/ISNT LEVEL-II QUALIFIED PERSONAL
4) EACH VALVE SHALL BE CLEARLY MARKED WITH TPI STAMPING IN ADDITIONAL TO THE OTHER INFORMATION AS PER STANDARD / SPECIFICATION.
1
5) ALL THE REPORTS REVIEWED /CERTIFIED BY TPI SHALL BE SUBMITTED TO M/S IOCL IN ORIGINAL
6) TPI SHALL BE CARRIED OUT BY IOCL/IOCL"S APPROVED AGENCIES.
7) DURING FINAL DOCUMENTS REVIEW STAGE, CALIBRATION CERTIFICATES TO BE REVIEW TPI

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