QAP NO: UEPL/BHOPAL/54/9550/01

PO No.: 1905054, DTD: 18.03.2021 QUALITY ASSURANCE PLAN

Rev NO: 3

PROJECT: 2X700MW GHAVP UNIT 1 & 2 ITEM: STUD CAPS Date : 25.08.2023 Page : 1 of 2
D2O HEAT EXCHANGER
ITEM NO.: 10, 14 & 18 NAME OF PACKAGE: QA Ref no. 2210486

UNIQUE ENGINEERING ENTERPRISES PVT LTD

NAME OF PACKAGE CONTRACTOR NAME OF SUB-VENDOR
BHEL Bhopal, Piplani-462022
/ MAIN CONTRACTOR AND AND ADDRESS: Shed NO: 42, Phase II , IDA Cherlapally , RR Dist., Hyderabad.
ADDRESS:

DOCUMENT NO. ITEM BRIEF DESCRIPTION DESIGN CODE/SPEC. NO. FOR SUB VENDOR ( NAME,STAMP & SIGNATURE WITH
DATE)
Approved Drawings Nos.: PREPARED BY CHECKED/REVIEWED BY APPROVED BY
3-16503-40899
Rev.02,
3-16503-40900
Rev.03,
3-16503-40901
UEPL/BHOPAL/54/9550/ Stud Cap Rev.03.
01 Rev.03 Stud Cap BHEL/NPCIL/30447/Alloy
Steel Fasteners/CDE-19-
3152 Rev.01.
Material Specification:
IS 9550, AA10112 R-07,
MPP No.:
UE/BHEL/054/MPP/03.

For Main Vendor ( Name, Stamp & Signature With For NPCIL ( 90 x 90 mm)
Date)
PREPARED BY CHECKED/REVIEWED BY APPROVED BY NPCIL QS

Name, Signature & Date Name, Signature & Date Name, Signature & Date
 Revision control sheet
QAP NO: UEPL/BHOPAL/54/9550/01
PO No.: 1905054, DTD: 18.03.2021 QUALITY ASSURANCE PLAN
Rev NO: 3

PROJECT: 2X700MW GHAVP UNIT 1 & 2 ITEM: Stud Caps Date : 25.08.2023 Page : 2 of 2

Name of UNIQUE ENGINEERING ENTERPRISES

ITEM NO.: 10, 14 & 18 NAME OF PACKAGE: D2O HEATEXCHANGER Vendor: PVT LTD
For Sub Vendor (Name, Stamp & Signature with
Date)
Sl. No. Rev No. Date Revision detail Description
Prepared By Checked By Approved By

1 0 17.12.2022 Original Issue

2 1 10.01.2023 Comments Incorporated as per Rev. 00
3 2 31.03.2023 Comments Incorporated as per Rev. 01
4 3 25.08.2023 Comments Incorporated as per Rev. 02
 Unique Engineetring Enterprises
(P) Ltd., MANUFACTURING STANDARD QUALITY PLAN SQP NO : UEPL/BHOPAL/54/9550 /01

H.O. 4-2-261, Mahankali Street, PO NO : 1905054

Sec'bad-03
CUSTOMER : M/s BHEL , BHOPAL
PO DT:- 18.03.2021 REV. NO : 03
Shed No.:42, Phase II, IDA
Cheralapally. PROJECT :2X700MW GHAVP UNIT 1 & 2 APP DRG: -31650340899 R-01,31650340900 R-02& 31650340901 R-02
APP.TPS: -BHEL/ NPCIL/ 30477/ASF/CDE-19-3452, 2210486.
DATE : 25.08.2023
MATERIAL SPEC: -IS 9550, AA10112 R-07
PRODUCT : FASTENERS ITEM SL NO:-10,14&18 STUD CAPS (RC, FMRC, BC) PAGES : 1 of 4

Sl. Types of Quantum * Agency Name & Sign with Date

Components Characteristics Class Reference Documents Acceptance criteria Format of Records Remarks
No Check of Check D P R W H 4 3 2 1
RAW MATERIAL INSPECTION

Material Identification

Submission &
Bright Steel Bars / Visual & dimensional Approved Drawing Nos.: 3-16503-40899 Rev.02, 3-16503-40900
Verification of MTC
Rods inspection Rev.03 & 3-16503-40901 Rev.03 Approved TPS: BHEL/ NPCIL/
Visual, Sample SR /Mill Test Certificate by BHEL / NPCIL for
1 IS 9550 / AA10112 R- 30477/Alloy Steel Fasteners/CDE-19-3452, 2210486.
Major Chemical & Heat / / Original TC / True √ 3 2 - 1&2 review. *UT &
07 Material Specification: IS 9550, AA10112 R-07
Dimensional Batch Copy/ Lab Test Report Chemical Test
SL NOS:- 10,14 & 18 Approved MPP No.: UE/BHEL/054/03.
Chemical Composition & Witness by BHEL &
Approved UT Procedure No.: UE/STD/UT/54/02 Rev.0
UT* NPCIL.

Ensure the Stamp of

Cutting - for Studs BHEL and NPCIL on
Visual & Inspection Report & T.C,
2 Manufacturing Cutting and Drilling - for Major
Dimensional
100% As per Approved MPP No.: UE/BHEL/054/03.
Material Cutting Plan.
- 3 - - - each piece of material
Nuts and Vendor Internal
Record.

PREPARED BY : APPROVED BY : APPROVED BY :

LEGEND: 1- NPCIL/NPCIL TPIA, 2-BHEL, 3-VENDOR, 4- OTHER
PARTYS / LABORATORIES. FOR VENDOR/SUB VENDOR AS
APPROPRIATE AGAINST EACH COMPONENT /CHARACTERISTIC
UNDER P = perform, W = witness , H- Hold COLUMNS. * FOR ITEMS

REPORTS FOR RECORDS. TC:- TEST CERTIFICATE, IR:- INSPECTION

REPORT.

VENDOR'S SIGNATURE & STAMP BHEL, SIGNATURE & STAMP NPCIL, SIGNATURE & STAMP
 Unique Engineetring Enterprises
(P) Ltd., MANUFACTURING STANDARD QUALITY PLAN SQP NO : UEPL/BHOPAL/54/9550 /01

H.O. 4-2-261, Mahankali Street, PO NO : 1905054

Sec'bad-03
CUSTOMER : M/s BHEL , BHOPAL
PO DT:- 18.03.2021 REV. NO : 03
Shed No.:42, Phase II, IDA
Cheralapally. PROJECT :2X700MW GHAVP UNIT 1 & 2 APP DRG: -31650340899 R-01,31650340900 R-02& 31650340901 R-02
APP.TPS: -BHEL/ NPCIL/ 30477/ASF/CDE-19-3452, 2210486.
DATE : 25.08.2023
MATERIAL SPEC: -IS 9550, AA10112 R-07
PRODUCT : FASTENERS ITEM SL NO:-10,14&18 STUD CAPS (RC, FMRC, BC) PAGES : 2 of 4

Sl. Types of Quantum * Agency Name & Sign with Date

Components Characteristics Class Reference Documents Acceptance criteria Format of Records Remarks
No Check of Check D P R W H 4 3 2 1
* identifiction of Test
Tensile @ room Temp As samples to be
Tensile, Yield,
per IS 1608 (Wherever Major Test Reports √ 3 - 1 & 2 1&2 Witnessed NPCIL &
Operations applicable)
EL%, RA%
BHEL. All
/ Testing’s
3 100% test shall be carried as
(Laboratory per approved material
Tests) Hardness (Wherever sampling & testing
Major Hardness Test Test Reports √ 3 - 1 & 2 1&2
applicable) plan at NPCIL
Approved Lab.
Approved Drawing Nos.: 3-16503-40899 Rev.02, 3-16503-40900
Rev.03 & 3-16503-40901 Rev.03
Approved TPS: BHEL/ NPCIL/ 30477/Alloy Steel Fasteners/CDE-19-
3452
Material Specification: IS 9550, AA10112 R-07
Visual, Approved MPP No.: -UE/BHEL/054/MPP/03 Ensure the Stamp of
Dimensional &
BHEL and NPCIL on
Machining & Threading Thread Check
4 Manufacturing In CNC
Major
with gauge (Go
100% Inspection Report & T.C - 3 - - - each piece of material
and Vendor Internal
& No-Go / Pitch
Record.
Gauge)

PREPARED BY : APPROVED BY : APPROVED BY :

LEGEND: 1- NPCIL/NPCIL TPIA, 2-BHEL, 3-VENDOR, 4- OTHER
PARTYS / LABORATORIES. FOR VENDOR/SUB VENDOR AS
APPROPRIATE AGAINST EACH COMPONENT /CHARACTERISTIC
UNDER P = perform, W = witness , H- Hold COLUMNS. * FOR ITEMS

REPORTS FOR RECORDS. TC:- TEST CERTIFICATE, IR:- INSPECTION

REPORT.

VENDOR'S SIGNATURE & STAMP BHEL, SIGNATURE & STAMP NPCIL, SIGNATURE & STAMP
 Unique Engineetring Enterprises
(P) Ltd., MANUFACTURING STANDARD QUALITY PLAN SQP NO : UEPL/BHOPAL/54/9550 /01

H.O. 4-2-261, Mahankali Street, PO NO : 1905054

Sec'bad-03
CUSTOMER : M/s BHEL , BHOPAL
PO DT:- 18.03.2021 REV. NO : 03
Shed No.:42, Phase II, IDA
Cheralapally. PROJECT :2X700MW GHAVP UNIT 1 & 2 APP DRG: -31650340899 R-01,31650340900 R-02& 31650340901 R-02
APP.TPS: -BHEL/ NPCIL/ 30477/ASF/CDE-19-3452, 2210486.
DATE : 25.08.2023
MATERIAL SPEC: -IS 9550, AA10112 R-07
PRODUCT : FASTENERS ITEM SL NO:-10,14&18 STUD CAPS (RC, FMRC, BC) PAGES : 3 of 4

Sl. Types of Quantum * Agency Name & Sign with Date

Components Characteristics Class Reference Documents Acceptance criteria Format of Records Remarks
No Check of Check D P R W H 4 3 2 1
Visual and
measurement 100 % Witness by
ofthread check BHEL 20% Random
Dimensional & Guaging Major 100% √ 3 - 1 & 2 1&2
with gauges Witness by NPCIL in
(Go & No-Go / each category.
Pitch Gauge)

Approved Drawing Nos.: 3-16503-40899 Rev.02, 3-16503-40900

Rev.03 & 3-16503-40901 Rev.03 100 % Witness by
Approved TPS: BHEL/ NPCIL/ 30477/Alloy Steel Fasteners/CDE-19- BHEL 20% Random
Visual Examination & MPI Major Visual & MPI 100% √ 3 - 1 & 2 1&2
Witness by NPCIL in
5 Inspection 3452 Inspection Report & T.C
each category.
Material Specification: IS 9550, AA10112 R-07
Approved MPP No.: -UE/BHEL/054/MPP/03
Application of Approved MPI No.: UE/STD/MPT/02.
rust preventive
Coating which
∆ Avoid Corrosion Major is easily 100% √ 3 2 - 1&2
removal.
(Graphite
Grease)
Pre dispatch
photographs will
Certification & include in quality
Verification of MTC & As per Approved TPS, Drawings, Material Specifications and Purchase History Docket &
6 Issue of Shipping Inspection Reports
Major Reports Review 100%
Order. Shipping Release
√ 3 2 - 1&2 documents. For size
Release M24 & above will be
packed in Wooden
Boxes.
PREPARED BY : APPROVED BY : APPROVED BY :
LEGEND: 1- NPCIL/NPCIL TPIA, 2-BHEL, 3-VENDOR, 4- OTHER
PARTYS / LABORATORIES. FOR VENDOR/SUB VENDOR AS
APPROPRIATE AGAINST EACH COMPONENT /CHARACTERISTIC
UNDER P = perform, W = witness , H- Hold COLUMNS. * FOR ITEMS

REPORTS FOR RECORDS. TC:- TEST CERTIFICATE, IR:- INSPECTION

REPORT.
VENDOR'S SIGNATURE & STAMP BHEL, SIGNATURE & STAMP NPCIL, SIGNATURE & STAMP

Unique Engineetring Enterprises

(P) Ltd., MANUFACTURING STANDARD QUALITY PLAN SQP NO : UEPL/BHOPAL/54/9550 /01

H.O. 4-2-261, Mahankali Street, PO NO : 1905054

Sec'bad-03
CUSTOMER : M/s BHEL , BHOPAL
PO DT:- 18.03.2021 REV. NO : 03
Shed No.:42, Phase II, IDA
Cherlapally. PROJECT :2X700MW GHAVP UNIT 1 & 2 APP DRG: -31650340899 R-01,31650340900 R-02& 31650340901 R-02
APP.TPS: -BHEL/ NPCIL/ 30477/ASF/CDE-19-3452, 2210486.
DATE : 25.08.2023
MATERIAL SPEC: -IS 9550, AA10112 R-07
PRODUCT : FASTENERS ITEM SL NO:-10,14&18 STUD CAPS (RC, FMRC, BC) PAGES : 4 of 4

Sl. Types of Quantum * Agency Name & Sign with Date

Components Characteristics Class Reference Documents Acceptance criteria Format of Records Remarks
No Check of Check D P R W H 4 3 2 1
General Notes:
1) All the requirements of Tenders, Po Specifications, Drawings, Data sheets etc. are incorporated in this QAP. The QAP covers all requirements of original specifications of NPCIL.
2) Stage wise inspection documents shall be carried out and shall be conducted / completed with signatures of all agencies including NPCIL-QS before taking up and presenting the next stage for inspection.
3) Tests shall be carried out at NPCIL approved lab or NABL Lab acceptable to NPCIL.
4) All furnaces shall be calibrated by NABL accredited agency.
5) All deviation with respect to drawings & specifications shall be covered under NCR.
6) All Measuring instruments shall be calibrated by NABL accredited lab.
7) Non Destructive examination and evaluation shall be carried out by personnel qualified minimum level-II of ISNT / ASNT.
8) After completion of each stage, all person shall be sign the QAP against each stage of inspection. This document shall also be one of the basis for issuing shipping related, the final signed QAP copy shall be
part of the history docket.

PREPARED BY : APPROVED BY : APPROVED BY :

LEGEND: 1- NPCIL/NPCIL TPIA, 2-BHEL, 3-VENDOR, 4- OTHER
PARTYS / LABORATORIES. FOR VENDOR/SUB VENDOR AS
APPROPRIATE AGAINST EACH COMPONENT /CHARACTERISTIC
UNDER P = perform, W = witness , H- Hold COLUMNS. * FOR ITEMS

REPORTS FOR RECORDS. TC:- TEST CERTIFICATE, IR:- INSPECTION

REPORT.

VENDOR'S SIGNATURE & STAMP BHEL, SIGNATURE & STAMP NPCIL, SIGNATURE & STAMP