QP No.

:
BHARAT HEAVY ELECTRICALS LIMITED BHEL/QA/MT/
IMM-STD-555
QUALITY ASSURANCE MOTORS
Rev. No. : 01
BHEL BHOPAL – 462022
Page : 1 of 6

QUALITY PLAN FOR HT MOTOR

Customer: KIRLOSKAR BROS

Project: HMEL

LOI NO : PROJ/PUR/HT MOTOR/HMEL/25

Motor Tag No. 941-PM-502B

EQUIPMENT DETAILS:

400 KW/6.6KV/1000 RPM,6P, PUMP, VERTICAL SCIM

- BHEL WO NO. 41111A40411 (1 No)
DOCUMENT REVIEW DETAILS

1 No Comments
Proceed with Manufacturing / Fabrication as per
2
Commented Document. Revised document required.
Document does not confiorm to basic requirements
3
as marked. Resubmit for review.
R Retained for Records.

Signature & Date 31-Dec-2021

_______________________
Vivek Rajput
Name of Reviewer _______________________

QUALITY ASSURANCE MOTORS

Prepared by Approved by Rev. No. Date:

ASHISH MOHAN TELGOTE AJAY SHARMA 01 23.12.2021

 STANDARD MANUFACTURING QUALITY PLAN FOR IMM RANGE MOTOR QP. NO.: BHEL/QA/MT/IMM STD -555
REV
Customer: KIRLOSKAR BROS EQUIPMENT DETAILS: DATE: 23.12.2021
NO: 00
Project: HMEL
LOI NO : PROJ/PUR/HT MOTOR/HMEL/25 400 KW/6.6KV/1000 RPM,6P, PUMP, VERTICAL SCIM -
PAGE 2 OF 6
Motor Tag No. 941-PM-502B BHEL WO NO. 41111A40411 (1 No)

TYPE FORMAT AGENCY REMARKS

SL QUANTUM OF REFERENCE ACCEPTANCE
COMPONENTS CHARACTERISTICS CLASS OF OF
NO CHECK DOCUMENT NORMS CUST/
CHECK RECORD BHEL
TPIA
1.0 RAW MATERIALS & BOUGHT OUT ITEMS
Shaft Forging, Properties as per Major Chem. Sample. Specificati Specification CoC P R Stock items:- BHEL QC CoC
Magnetic Drg./Spec /Mech. on/ / Drawing shall be furnished
Sheet Steel, /Elect. Drawing
Stator Winding /NDT
Copper, Rotor
Winding
Copper
2.0 INPROCESS INSPECTION
2.1 STATOR a. Measurement of Major Elect. 100% TI TI Test Record P R
COMPLETE resistance of RTD’s
b. Elect. test (IR, HV, Major Elect. 100% INSK INSK 46004 Test Record P R
Resistance, tan delta ) 46004
c. Inter turn insulation Major Elect. 100% INSK INSK 46004 Test Record P R
Surge Voltage (Baker ) 46004
test
2.2 ROTOR a. Dynamic Balancing Major Elect. 100% ISO 1940 ISO 1940 Test Record P R
COMPLETE Gr. 2.5 Gr. 2.5
3.0 MOTOR ASSEMBLY
a. Measurement of Air Major Meas. 100% Drawing Drawing QC Record P R calculation of air gap based on
Gap stator ID and rotor OD shall be
provided.
b.Bearing insulation Major Elect. 100% TI TI Test Record P R
measurement NDE side

4.0 PREDISCPATCH INSPECTION

a.Painting (including Major Meas./ 100% Drawing Drawing Inspection P R
Dry Film Thickness, Vis. record
Shade verification etc)
 STANDARD MANUFACTURING QUALITY PLAN FOR IMM RANGE MOTOR QP. NO.: BHEL/QA/MT/IMM STD -555
REV
Customer: KIRLOSKAR BROS EQUIPMENT DETAILS: DATE: 23.12.2021
NO: 00
Project: HMEL
LOI NO : PROJ/PUR/HT MOTOR/HMEL/25 400 KW/6.6KV/1000 RPM,6P, PUMP, VERTICAL SCIM -
PAGE 3 OF 6
Motor Tag No. 941-PM-502B BHEL WO NO. 41111A40411 (1 No)

TYPE FORMAT AGENCY REMARKS

SL QUANTUM OF REFERENCE ACCEPTANCE
COMPONENTS CHARACTERISTICS CLASS OF OF
NO CHECK DOCUMENT NORMS CUST/
CHECK RECORD BHEL
TPIA
c. Visual check for Name Major Vis. On each Drawing Drawing Inspection P W
Plate Details, Direction motor record
of rotation , location of
Terminal Boxes and all
accessories , terminal
marking and Cable
Entries, clearances
between TB, Earthing
Arrangement,
verification of cooling
and lubrication system
5.0 FINAL INSPECTION & TESTING

5.1 ROUTINE TEST (all motors shall be subject to routine tests)

a. Measurement of Major Elect. Each Motor IS IS 4722/IS Test report P W

resistance of windings of 4722/IS 4029/IEC600
stator and motor. 4029/IEC6 34-1/Data
0034-1 sheet
b. IR measurement of Major Elect. Each Motor IS IS 4722/IS Test report P W
stator winding before 4722/IS 4029/IEC600
and after HV test 4029/IEC6 34-1/Data
0034-1 sheet
c.HV test on Stator Major Elect. Each Motor IS 4722 IS 4722- Test report P W
winding IEC60034- IEC60034-1
1
d. Polarization Index Major Elect. Each Motor IEC60034- IEC60034- Test report P W
1/IEEE43 1/IEEE43
e. RTD, BTD & Space Major Elect. Each Motor IS 4722/ IS 4722/ Test report P W
Heater Resistance IEC60034- IEC60034-1
measurement 1
f. IR measurement Of Major Elect. Each Motor IS 4722/IS IS 4722/IS Test report P W
RTD, BTD & Space 4029/IEC6 4029/IEC600
Heater and HV test on 0034-1 34-1
space heater
g. No-load test To Major Elect. Each Motor IS 4722/IS IS 4722/IS Test report P W
measure no load 4029/IEC6 4029/IEC600
voltage, current and 0034-1/ 34-1/
power, frequency
(speed) bearing temp
 STANDARD MANUFACTURING QUALITY PLAN FOR IMM RANGE MOTOR QP. NO.: BHEL/QA/MT/IMM STD -555
REV
Customer: KIRLOSKAR BROS EQUIPMENT DETAILS: DATE: 23.12.2021
NO: 00
Project: HMEL
LOI NO : PROJ/PUR/HT MOTOR/HMEL/25 400 KW/6.6KV/1000 RPM,6P, PUMP, VERTICAL SCIM -
PAGE 4 OF 6
Motor Tag No. 941-PM-502B BHEL WO NO. 41111A40411 (1 No)

TYPE FORMAT AGENCY REMARKS

SL QUANTUM OF REFERENCE ACCEPTANCE
COMPONENTS CHARACTERISTICS CLASS OF OF
NO CHECK DOCUMENT NORMS CUST/
CHECK RECORD BHEL
TPIA
h. Shaft voltage Major Elect. Each Motor IS 4722/IS IS 4722/IS Test report P W
Measurement on no load 4029/IEC6 4029/IEC600
run 0034-1 34-1
i. Vibration Major Elect. Each Motor IS IS 325/IS Test report P W
measurement on no 12075/IEC 4029/ Data
load run 60034-14 sheet/IEC600
34-14
j. Locked rotor test at Major Elect. Each Motor IS 4722/IS IS 4722/IS Test report P W
100% of FLC at reduced 4029/IEC6 4029/IEC600
voltage reading to 0034-1 34-1
measure reduce voltage,
current (near rated),
power input
k. Over speed test at Major Elect. Each Motor IS 4722/IS IS 47225/IS Test report P W
120% rated speed for 4029/IEC6 4029/IEC600
minutes 0034-1 34-1

5.2 TYPE TEST : type test report of similar construction and identical or higher rating shall be furnished
a. All tests covered in Major Elect. On one IS 4722/IS IS 4722/IS Test P R
Routine Test Motor of 4029/IEC6 4029/IEC600 certificate
each type 0034-1 34-1
and rating
b. Load Test & Major Elect. On one IS4722/IS IS4722/IS40 Test P R 1) Due to test plant
derivation of Motor of 4029 / 29 / certificate limitation,direct loading is not
performance each type IEC60034- IEC60034-1 possible. Temperature Rise
data corresponding to and rating 1 shall be conducted by mixed
50%,75% and 100% frequency method as per
load at rated voltage IEC60034-29.
2) Efficiency shall be calculated
by summation of losses
method using results of no
load loss
3) Full load Slip,PF
measurement is not possible.
c. Temperature Rise Major Elect. On one IS4722/IS IS4722/IS40 Test P R By mixed frequency method as
Motor of 4029/IEC6 29 certificate per IEC60034-29.
each type 0034-1 /IEC60034-1
and rating
 STANDARD MANUFACTURING QUALITY PLAN FOR IMM RANGE MOTOR QP. NO.: BHEL/QA/MT/IMM STD -555
REV
Customer: KIRLOSKAR BROS EQUIPMENT DETAILS: DATE: 23.12.2021
NO: 00
Project: HMEL
LOI NO : PROJ/PUR/HT MOTOR/HMEL/25 400 KW/6.6KV/1000 RPM,6P, PUMP, VERTICAL SCIM -
PAGE 5 OF 6
Motor Tag No. 941-PM-502B BHEL WO NO. 41111A40411 (1 No)

TYPE FORMAT AGENCY REMARKS

SL QUANTUM OF REFERENCE ACCEPTANCE
COMPONENTS CHARACTERISTICS CLASS OF OF
NO CHECK DOCUMENT NORMS CUST/
CHECK RECORD BHEL
TPIA
d. Momentary over load Major Elect. On one IS 4722/IS IS 4722/IS Test P R Subject to test plant limitation
test Motor of 4029/IEC6 4029/IEC600 certificate
each type 0034- 34-
and rating 1/IEC6003 1/IEC60034-
4-29 29
e. Degree of protection Major Elect. On one IS 12065/ IS 12065/ Test ---- R The existing certificates for IP55
test Motor of IEC60034- IEC60034-5 certificate I & II numeral will be furnished
each type 5
and rating
f. Pull out torque Major Elect. On one JEC 37 JEC 37 Test P R Based on no load & locked
calculation Motor of certificate rotor test at rated voltage
each type
and rating
g. Tan delta Major Elect. On one IS 13508 / IS 13508 / Test ---- R
measurement For Motor of IEEE286 IEEE286 certificate
(Machines with rated each type
voltage more than 5 KV) and rating
h. Noise Measurement Major Elect. On one Motor IS 4722/IS IS 4722/IS Test report P R
of each type 4029/IEC6 4029/IEC600
and rating 0034-9 34-9
6.0 SPECIAL TEST a. Impulse Voltage Major Elect. On sample IEC:60034 IEC:60034- Test ---- R Earlier tested valid Impulse
ON withstand Test coil -15 15 certificate Voltage with stand test
INSULATION certificate shall be furnished.
COILS (TYPE
TEST)
7.0 SHORT Through fault current Major Elect. Sample Drawing Drawing Test ---- R Earlier tested valid CPRI
CIRCUIT TEST test certificate (Central Power Research
ON MAIN Institute) Test Certificates of
TERMINAL Motor Terminal Box shall be
BOXES (TYPE furnished. OR OEM certificate
TEST) of elastimould connector will
be furnished
 STANDARD MANUFACTURING QUALITY PLAN FOR IMM RANGE MOTOR QP. NO.: BHEL/QA/MT/IMM STD -555
REV
Customer: KIRLOSKAR BROS EQUIPMENT DETAILS: DATE: 23.12.2021
NO: 00
Project: HMEL
LOI NO : PROJ/PUR/HT MOTOR/HMEL/25 400 KW/6.6KV/1000 RPM,6P, PUMP, VERTICAL SCIM -
PAGE 6 OF 6
Motor Tag No. 941-PM-502B BHEL WO NO. 41111A40411 (1 No)

TYPE FORMAT AGENCY REMARKS

SL QUANTUM OF REFERENCE ACCEPTANCE
COMPONENTS CHARACTERISTICS CLASS OF OF
NO CHECK DOCUMENT NORMS CUST/
CHECK RECORD BHEL
TPIA

Documents for submission:-

1. Routine & Type Test Certificates as per Inspection Test Plan
2. Earlier tested valid Test Certificates to prove degree of protection for enclosure.
3. Earlier tested valid CPRI (Central Power Research Institute) Test Certificates of Motor Terminal Box shall be furnished
4. Earlier tested valid test certificate of identical voltage rating coil shall be furnished for Impulse Withstand Test and Surge withstand test on
sample coils.
5. Tan delta test certificate (stator capsule stage) and rotor balancing test report

NOTE: RAW MATERIAL/ ITEMS SHALL BE SOURCED FROM BHEL’S REGISTERED VENDORS AS PER PRODUCT MATERIAL DIRECTORY/GeM
LEGEND: Prepared by Approved by Approved By
P : PERFORM
W: WITNESS
R : REVIEW
COC: CERTIFICATE OF CONFIRMANCE
ITS- Insulation test schedule
INSK-Insulation Sketch
TI- Test Instruction,
Vis. Visual,
Meas. – Measurement
ASHISH MOHAN TELGOTE AJAY SHARMA CUSTOMER SIGN
Elect.: Electrical