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4
3
2
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0 1400/02/05 Issued for Comment M.N. B.M.
Rev. Date Status Prepared. Checked. Approved AC
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Table of Content
1.TERMS AND DEFINITIONS........................................................................................ 4
2.SCOPE……………………….......................................................................................... 4
3.REFERENCED STANDARDS ...................................................................................... 4
4.PIPE……………………………. ..................................................................................... 8
5.FITTING…………………………. .................................................................................. 8
6.FLANGES………………………..................................................................................... 9
7.BOLTS & NUTS……………………. .............................................................................. 9
8.GASKETS………………………..................................................................................... 9
9.VALVES…………………………….............................................................................. 10
10.BRANCH CONNECTION……….. ............................................................................ 10
11.ASSEMBLIES………………….. ................................................................................ 11
12.PAINTING……………………. .................................................................................. 11
13.ABREVIATIONS………….. ..................................................................................... 11
14.PIPING MATERIAL SPECIFICATION TABLE ...................................................... 12
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• EPC Contractor: Butane Procurement & Engeneering Services Company, Shall Mean
the Contractor Responsible For Engineering, Procurement & Construction of the Project.
• Will: Is normally used in connection with the action by the "company" rather than by a
contractor, supplier or vendor.
2. SCOPE
This specification covers the technical requirements of materials for pipes, fittings,
flanges, valves and other piping components for use on process and utility piping
systems.
For High Pressure piping class 10000 API, piping shall be designed according to chapter
IX "High Pressure Piping" of ASME B31.3 section 1
3. REFERENCED STANDARDS
Throughout this Standard the following standards and codes are referred to. The edition
of these standards and codes that are in effect at the time of publication of this Standard
shall, to the extent specified herein, form a part of this Standard.
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The applicability of changes in standards and codes that occur after the date of this
Standard shall be mutually agreed upon by the Company and the Vendor:
ASME B16.10 Face to face and end to end dimensions of ferrous valves
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ASME B18.2.1 Square and Hex. Bolts and screws (Inch series)
ASTM A370 Test methods and definitions for mechanical testing of steel products
ASTM A234 Pipe fittings of wrought carbon steel and alloy steel for moderate
and high-temperature service
ASTM A860 Fittings used in high pressure gas and oil transmission and distribution
system
ASTM A105 Standard Specification for Carbon Steel Forgings for Piping
Applications
ASTM A694 Standard Specification for Carbon and Alloy Steel Forgings for
Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service
ASTM A193 Standard Specification for Alloy steel and Stainless steel Bolting.
ASTM A194 Standard Specification for carbon, alloy and stainless steel nuts
intended for use in high-pressure and/or high- temperature service
ASTM A216 Standard Specification for Steel Castings, Carbon, Suitable for
Fusion Welding, for High-Temperature Service
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API 6D Specification for pipeline valves (steel gate, plug, ball and check valves)
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API STD 608 Metal ball valves-flanged, threaded, and welding end
API STD 594 Check valves: wafer-lug, and double flanged type
API SPEC 6FC Specification for fire test for valves with automatic backseats
API SPEC 6FD Specification for fire test for check valves
4. PIPE
All Specifications mentioned in “SPECIFICATION FOR PIPES” shall be considered in
pipe material specification. The line pipe material shall conform to the API 5L/ASTM
A106 GR.B, ASTM A53 GR.B specification.
5. FITTING
All Specifications mentioned in “SPECIFICATION FOR FITTINGS” shall be
considered in fittings material specification. Materials of screwed or socket-welding
forged carbon steel fittings size ½" to 1 ½" shall conform to ASME B16.11 group WPB
material and ASTM A105 respectively. Dimensions shall be according to ASME B16.11.
Threaded fittings design shall be according to the ASME B1.20.1.
Fittings sizes 2" and above shall be carbon steel, butt-welding type, dimension and
material conformed to ASME B16.9 and ASTM A234-Gr WPB.
When fittings wall thickness is specified “to match pipe” fittings with commercially
available wall thickness shall be used.
Internally taper bored fittings shall be used if thickness exceeds that of the pipe more
than 1.6 mm.
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6. FLANGES
All Specifications mentioned in “SPECIFICATION FOR FLANGES” shall be
considered in flanges material specification.
Dimensions and material of flanges up to class 2500 lb shall conform to ASME B16.5
and ASTM A105 or ASTM A694-F52 respectively.
Stud bolts and nuts threads shall be to ASME B1.1, with bolts class 2A & nuts class 2B
shall be used.
Bolting materials shall meet the specification of ASTM A193 grade B7 (or B7M for sour
service) & Nuts shall meet the specifications of ASTM A194 grade 2H (or 2HM for sour
service).
8. GASKETS
All Specifications mentioned in “SPECIFICATION FOR GASKETS” shall be
considered in bolting material specification.
Prepared by: Approved by:
Date: Date:
Sign: Sign:
Engineering Services for
Abadan Petrochemical Plant
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Non-metallic flat gaskets for class 150# shall be used according to ASME B16.21.
For classes 300# & above, spiral wound gasket shall be used according to
API 601.Gaskets shall be asbestos free.
Ring joints shall conform to ASME B16.20 (up to class 2500 lb) and API 6A (for
wellhead facilities and flow lines)
125 AARH (it is called smooth finish) is specified for Spiral Wound and ring type joint
gaskets (Class >=600#). 250-500 AARH (it is called stock finish) is specified for soft
gaskets (Class <600#).
9. VALVES
All Specifications mentioned in “SPECIFICATION FOR VALVES” shall be considered
in valve material specification.
Material and dimensions and test requirements of valves shall generally conform to
standard API 6D/ASME B16.10/ASME B16.34.
Material and dimensions and test requirements of Wellhead Facility valves shall
generally conform to API 6A.
Forged carbon steel ASME body shall conform to ASTM A105. Casting type carbon
steel body shall be in accordance with ASTM A216 Gr. WCB.
The end flange of all valves shall be serrated finish conformed to ASME B16.5, API 6A
whichever is applicable.
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For pipe line to be pigged, tee or branch with 40% or more of the main line diameter
shall be equipped with scraper guide bars.
11. ASSEMBLIES
For detail of assemblies including vent, drain and instrument connections refer piping
standard drawings.
12. PAINTING
The external piping surfaces should be protected against corrosion by applying,
protection coating as per Specification for Painting.
13. ABREVIATIONS
AS Anti Static Design OS & Y Outside Screw and Yoke
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Corrosion
Index Rating Material Allowance Service
(mm)
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ENDS PE BE
PIPES
MAT-
API 5L/ASTM A106 GR.B, SEAMLESS, TO ASME B36.10
SPEC.
3000 LBS., SW, A105, DIM. CS TO ASTM A234 WPB AS PER PIPE SCHEDULE, BW,
FITTINGS
TO ASME B16.11 DIM. TO ASME B16.9
3000 LBS., SW, A105, DIM. CS TO ASTM A105 AS PER PIPE SCHEDULE, BW, DIM. TO
OLET
TO ASME B16.11 ASME B16.11
150 LBS., R.F., SW, FCS TO 150 LBS., R.F., WN, FCS TO ASTM A105 AS PER PIPE
FLANGES ASTM A105, TO ASME SCHEDULE, SERRATED FINISH, TO ASME B16.5
B16.5
800 LBS., SW/SCRD, BODY: 150 LBS., FLG RF, BODY: ASTM A216 WCB, TRIM: S.S
A105, TRIM: S.S 316L, 316L, SOLID WEDGE, RISING STEM, OS&Y, BB, BG, TO
VALVES SOLID WEDGE, RISING API 600/ASME-B16.34, DIM. TO ASME B16.10
STEM, OS&Y, BB, BG TO
API 602/ASME B16.34
GASKETS 150 LBS, NONMETALLIC FLAT GASKET, 1.5 MM THICK, TO ASME B16.21
STUDS ASTM A193 GRADE B7 TO ASME B18.2.1, NUTS ASTM A194 GRADE 2H TO
BOLTS & NUTS
ASME B18.2.2
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BRANCH CHART
HEADER SIZE
1
6 5 4 3 2 1/2 2 1 3/4
1/2
3/4 3 3 3 3 2 2 1
1 3 3 3 2 2 1
1 1/2 3 3 3 2 1
2 5 2 2 1
2 1/2
REDUCED SIZE
3 2 2 1
4 2 1
6 1
STRAIGHT TEE 1
REDUCING TEE 2
SOCKOLET SOL 3
PP PIPE TO PIPE 4
WEL WELDOLET 5
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ENDS PE BE
PIPES
MAT-
ASTM A53 GR.B, GALVANIZED, SEAMLESS, TO ASME B36.10
SPEC.
3000 LBS., SW, A105, DIM. CS TO ASTM A234 WPB AS PER PIPE SCHEDULE, BW,
FITTINGS
TO ASME B16.11 DIM. TO ASME B16.9
3000 LBS., SW, A105, DIM. CS TO ASTM A105 AS PER PIPE SCHEDULE, BW, DIM. TO
OLET
TO ASME B16.11 ASME B16.11
150 LBS., R.F., SW, FCS TO 150 LBS., R.F., WN, FCS TO ASTM A105 AS PER PIPE
FLANGES ASTM A105, TO ASME SCHEDULE, SERRATED FINISH, TO ASME B16.5
B16.5
800 LBS., SW/SCRD, BODY: 150 LBS., FLG RF, BODY: ASTM A216 WCB, TRIM: S.S
A105, TRIM: S.S 316L, 316L, SOLID WEDGE, RISING STEM, OS&Y, BB, BG, TO
VALVES SOLID WEDGE, RISING API 600/ASME-B16.34, DIM. TO ASME B16.10
STEM, OS&Y, BB, BG TO
API 602/ASME B16.34
GASKETS 150 LBS, NONMETALLIC FLAT GASKET, 1.5 MM THICK, TO ASME B16.21
STUDS ASTM A193 GRADE B7 TO ASME B18.2.1, NUTS ASTM A194 GRADE 2H TO
BOLTS & NUTS
ASME B18.2.2
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BRANCH CHART
HEADER SIZE
1
6 5 4 3 2 1/2 2 1 3/4
1/2
3/4 3 3 3 3 2 2 1
1 3 3 3 2 2 1
1 1/2 3 3 3 2 1
2 5 2 2 1
2 1/2
REDUCED SIZE
3 2 2 1
4 2 1
6 1
STRAIGHT TEE 1
REDUCING TEE 2
SOCKOLET SOL 3
PP PIPE TO PIPE 4
WEL WELDOLET 5