PREFACE No : IB29A

Thank you for selecting a Hero MotoCorp XPULSE 200. We wish you many miles of
continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp XPULSE 200. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or dealer(s) of the Distributor (‘‘Dealer’’) will be glad to provide you
further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
 NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
 CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 OIL FILTER SCREEN & CENTRIFUGAL FILTER
VEHICLE VIEWS 2 CLEANING 47
VEHICLE SPECIFICATION 7 AIR CLEANER 49
VEHICLE SAFETY 9 CARBURETOR 50
• Important safety information 9 VALVE CLEARANCE ADJUSTMENT 51
• Protective apparel 10 CLUTCH LEVER FREE PLAY 52
• Off-Road safety 11 THROTTLE OPERATION 53
• Load limits and guidelines 11 BYSTARTER OPERATION 54
• Accessories & modifications 13 DRIVE CHAIN SLACKNESS 54
ANTI-THEFT TIPS 13 DRIVE CHAIN SLIDER INSPECTION 57
SAFE RIDING TIPS 14 BRAKES 58
TIPS FOR HEALTHY ENVIRONMENT 15 SUSPENSION 60
PART FUNCTION 16 WHEEL 61
• Ignition switch 16 MAIN STAND (OPTIONAL)/
• Instruments and indicators 17 SIDE STAND LUBRICATION 63
• LCD panel 19 TYRES 64
FEATURES 22 NUT, BOLTS & FASTENERS 66
HANDLEBAR SWITCHES CONTROL 29 BATTERY 66
ABS INDICATOR 30 FUSE REPLACEMENT 68
SIDE STAND INDICATOR/SWITCH 31 STOP LAMP SWITCH 69
FUEL TANK 31 HEADLAMP FOCUS ADJUSTMENT 69
FUEL VALVE 32 CATALYTIC CONVERTER 70
SEAT LOCK 33 AIR SUCTION VALVE (ASV) 70
USB CHARGER 34 EVAPORATIVE EMISSION CONTROL SYSTEM 71
PRE-RIDE INSPECTION 35 POLISHING OF VEHICLE 71
STARTING THE ENGINE 36 BASIC TROUBLESHOOTING 72
RIDING/BRAKING 37 NAVIGATION SIGNS 74
PARKING/TOOL KIT 39 DELIVERY CERTIFICATE
CLEANING AND WASHING OF VEHICLE 40 HERO GENUINE PARTS
MAINTENANCE 40 JOB APPLICABLE TO PERIODIC SERVICES
SAFETY PRECAUTION 41 SERVICE RECORD SHEET
MAINTENANCE SCHEDULE 42 SERVICE ADVICE SHEET
SPARK PLUG INSPECTION 45 OWNERSHIP RECORD AND DATA
ENGINE OIL 45
 VEHICLE IDENTIFICATION

MBLL
DL01
MC20AE#

####
#######

####
#
Vehicle Identification Number (VIN) Engine No.
Location: Stamped on the right side of the Location: Stamped on the lower side of the
steering head tube. left crankcase.
VIN: MBLLDL01#########
MBL LDL01 # # # # #####
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: MC20AE########
MC20AE # # # #####
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: XPULSE 200
Variants VIN Engine
Electric start/Front disc with ABS/Rear disc/Spoke wheel LDL01 MC20AE
VIN and Engine No. may be required:
• During registration of the vehicle.
• For dealing with legal & insurance departments.

1
FRONT VIEW VEHICLE VIEWS

6
5 7
8
4 9
3 10
2
1

(1) Leg guard (optional) (6) Wind screen

(2) Headlamp (High beam) (7) Left hand guard (optional)
(3) Right position lamp (8) Headlamp (Low beam)
(4) Front right turn signal lamp (9) Front left turn signal lamp
(5) Right hand guard (optional) (10) Left position lamp
*Accessories and features shown may not be part of standard fitment.
2
REAR VIEW

4
5
3 6

2 7
1

(1) Rear fender (5) Licence plate lamp

(2) Rear reflex reflector (6) Right rear turn signal lamp
(3) Left rear turn signal lamp (7) Rear brake fluid reservoir
(4) Tail/stop lamp
*Accessories and features shown may not be part of standard fitment.
3
TOP VIEW 7 8 9 10 11 12 13 14 15 16

6 17
18
5
4
19
3
20
2
1 21
(1) High beam indicator (10) Left turn signal indicator
(2) Ignition switch with key (11) Neutral indicator
(3) Horn switch (12) Right turn signal indicator
(4) Turn signal switch (13) Mode (M) and Set (S) buttons
(5) Pass lamp switch (14) Front brake master cylinder/Reservoir
(6) Clutch lever (15) Engine stop switch
(7) Bystarter knob (16) Rear view mirrors
(8) LCD panel of Meter console. refer (17) Front brake lever
instruments and indicators (page 17) (18) Throttle grip
for fuel gauge, speedometer and other (19) Electric starter switch
features of console (20) ABS indicator
(9) Side stand indicator (21) Fuel tank cap
*Accessories and features shown may not be part of standard fitment.
4
LEFT SIDE VIEW
18 17 16 15 14 13 12 11

1 2 3 4 5 6 7 8 9 10
(1) Side reflex reflector (7) Main stand (optional) (13) Seat
(2) Front hugger fender (8) Side stand (14) Left side cover
(3) Fuel valve (9) Pillion foot rest (15) Battery compartment (inside)
(4) Starter motor (10) Saree guard (16) Side stand switch
(5) Gear shift pedal (11) Seat lock (17) Air suction valve
(6) Rider footrest (12) Rear grip (18) Front fender
*Accessories and features shown may not be part of standard fitment.
5
RIGHT SIDE VIEW
14 13 12 11 10 9

15

16

1 2 3 4 5 6 7 8
(1) Rear caliper assembly (9) Carburetor
(2) Kick starter pedal (10) Right side cover
(3) Rear brake master cylinder (11) Fuse box (inside)
(4) Brake pedal (12) Tool kit compartment (inside)
(5) Oil level dipstick (13) USB charger compartment (inside)
(6) Bash plate (14) Air cleaner assembly (inside)
(7) Front caliper assembly (15) Exhaust muffler assembly
(8) Front disc (16) Rear disc
*Accessories and features shown may not be part of standard fitment.
6
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 2222 mm
Overall width 850 mm
Overall height 1258 mm
Wheelbase 1410 mm
Saddle height 823 mm
Ground clearance 220 mm
Weight
Kerb weight 153 kg
Pay load 130 kg
Capacities
Engine oil 1200 ml at disassembly and 1070 ml at draining
Fuel tank capacity 13.0 litres
Fuel reserve capacity 2.0 litres (Usable)
Front fork oil at disassembly 353 cc (Per leg)
Hydraulic brake fluid DoT-4/DoT-3
Engine
Maximum power 13.5 kW @ 8000 rpm
Maximum torque 17.1 N-m @ 6500 rpm
Bore and stroke 66.5x57.5 mm
Compression ratio 10:01
Displacement 199.6 cc
Spark plug NGK-CPR 8 EA9, BOSCH UR5DC
Spark plug gap 0.8-0.9 mm
Valve clearance Intake (cold) 0.07 mm +0.01/-0.02
Exhaust (cold) 0.09 mm +0.01/-0.02
Idle speed 1400±100 rpm
Chassis and suspension
Front suspension Telescopic front forks (dia 37 mm)
with anti friction bush
Rear suspension Rectangular swingarm with mono shock
Caster angle 27°
7
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Trail length 114 mm
Tyre size Front 90/90-21 M/C 54S
Rear 120/80-18 M/C 62S
Tyre pressure Front (Rider/pillion) 1.75 kgf/cm2 (25 psi) / 1.75 kgf/cm2 (25 psi)
Rear (Rider/pillion) 2.30 kgf/cm2 (33 psi) / 2.50 kgf/cm2 (36 psi)
Brakes Front (Disc type) Dia. 276 mm
Rear (Disc type) Dia. 220 mm
Transmission
Primary reduction 3.350 (67/20)
Final reduction 2.923 (38/13)
Transmissionst 5 Speed constant mesh
Gear ratio,1 nd 3.0769 (40/13)
2 1.7895 (34/19)
3rdth 1.500 (30/20)
4 1.100 (22/20)
5th 0.9583 (23/24)
Electricals
Battery 12V-4 Ah, (ETZ-5) *MF Battery
Alternator 110 W @ 5000 rpm
Headlamp 12V-5.6W/9.3W (LED)
Position lamp 12V-0.9W (LED)
Tail/Stop lamp 12V-0.2/2.1W (LED)
Turn signal lamp 12V-10Wx4 nos. **MFR (Amber bulb-clear lens)
Meter illumination LED
Neutral indicator LED
Turn signal indicator (RH/LH) LEDx2
Hi beam indicator LED
ABS indicator LED
Service reminder indicator LCD display
Licence plate lamp 12V-5W
Side stand indicator LED
Fuse 20A, 15A, 10A, 10A
*MF stands for Maintenance Free
8 **MFR stands for Multi-Focal Reflector type
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of
service and pleasure if you take responsibility
for your own safety and understand the
challenges you can meet on the road.
There is much that you can do to protect
yourself when you ride. You will find many
helpful recommendations through out this
manual. Following are a few that we consider
most important.
Always wear a helmet
It is a proven fact, helmet significantly reduces
the number and severity of head injuries. So
always wear a helmet and make sure your
pillion rider does the same. We also
recommend that you wear eye protection,
sturdy boots, gloves and other protective gear.
Before riding your vehicle
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your pillion are both wearing an
approved vehicle helmet and protective
apparel. Instruct your pillion on holding onto
the grab rail or your waist, leaning with you in
turns, and keeping their feet on the footrest,
even when the vehicle is stopped.
Take time to learn & practice your
vehicle
Even if you have ridden other vehicles,
practice riding in a safe area to become
familiar with how this vehicle works and
handles, and to become accustomed to the
vehicle's size and weight.
Ride defensively
Always pay due attention to other vehicles
around you, and do not assume that other
drivers see you. Be prepared to stop quickly or
perform an evasive maneuver.
Make yourself easily visible
Some drivers do not see vehicles because they
are not looking for them. To make yourself
more visible, wear bright reflective clothing,
position yourself so that others can see you,
signal before turning or changing lanes, and
use horn which will help others to notice you.
Ride within your limits
Pushing the limits is another major cause of
vehicle accidents. Never ride beyond your
personal abilities or faster than conditions
demand. Remember that fatigue and
negligence can significantly reduce your ability
to make good judgements and ride safely.
Do not drink and ride
Riding under the influence of alcohol or drugs
is dangerous. Alcohol can reduce your ability
to respond to changing conditions and reduce
the reaction time. Do not drink and ride.
Keep your vehicle in safe condition
For safe riding, its important to inspect your
vehicle before every ride and perform all
recommended maintenance. Never exceed
load limits, and only use accessories that have
been approved by Hero MotoCorp for this
vehicle. See (page 11) for more details.
9
If you are involved in a crash
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether
it is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable
laws and regulations if another person or
vehicle is involved in the crash.
If you decide to continue riding, first evaluate
the condition of your vehicle. If the engine is
still running, turn it off. Inspect for fluid leaks,
check the tightness of critical nuts and bolts,
and check the handlebar, brake levers, brakes,
and wheels. Ride slowly and cautiously. Your
vehicle may have suffered damage that is not
immediately apparent. Have your vehicle
thoroughly checked at a qualified service
facility as soon as possible.
PROTECTIVE APPAREL
For your safety, we strongly recommend that
you always wear a helmet which should
conform as per your country standards, in
addition to eye protection, boots, gloves, long
pants and a long sleeve shirt or jacket
whenever you ride. Take care of loose/
hanging clothes while solo/pillion riding.
Although complete protection is not possible,
wearing proper gear can reduce the chance of
injury when you ride.
Following are suggestions to help you choose
proper riding gear.
10
! WARNING
• Not wearing a helmet increases the chance of
serious injury or death in a crash.
• Be sure you and your pillion always wear a
helmet, eye protection and other protective
apparel when you ride.
Helmets and eye protection
Your helmet is your most important piece of
riding gear because it offers the best
protection against head injuries. A helmet
should fit your head comfortably and securely.
A bright coloured helmet can make you more
noticeable in traffic, as can reflective strips.
An open-face helmet offers some protection,
but a full-face helmet offers more. Always
were face shield or goggles to protect your
eyes and help your vision.
Additional riding gear
In addition to a helmet and eye protection, we
also recommend:
• Sturdy boots with non-slip soles to help
protect your feet and ankles.
• Leather gloves to keep your hands warm
and help prevent blisters, cuts, burns, and
bruises.
• A two wheeler riding suit or jacket for
comfort as well as protection. Bright
coloured reflective clothing can help make
you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.
OFF-ROAD SAFETY
This vehicle allows you to enjoy all
the excitement of riding it off-road. For
this, it is necessary to follow some
recommendations, which will tie off-road
excitement with safety.
Protective equipment
Essential for your safety. Make a rule of always
wearing them.
• Helmet- essential equipment.
• Goggles- the greater the visibility, the
better.
Choose goggles that do not break or
splinter.
• Long- sleeved shirts having fillings in the
elbows and shoulders to protect against
eventual injuries in the arms.
• Gloves- models with padded hand backs
are the most indicated for off-road riding.
Choose gloves that fit your hands.
• Adbominal band- it protects internal
organs against off-road bumps.
• Nylon trousers with protection in the knees
or reinforced jeans. They increase
protection. Choose the right size for your
proper freedom of motion.
• Boots- they should be made of reinforced
leather with thick grooved soles and steel
tips. They should also be flexible and fit you
properly.
• Waist bag- it is important so you may
carry spare parts and those parts that were
removed from the vehicle.
11
Preparing the vehicle
For off-road practice, it is essential that your
vehicle is in perfect mechanical condition. The
front brake lever, clutch lever and turn signal
brackets should be loosened in order to rotate
in case of falling down, preventing breakage.
They should be loosened to turn on the
handlebars only with a slight force. Under
most adverse conditions, the rear view mirrors
and turn signals should be removed.
LOAD LIMITS AND GUIDELINES
Your vehicle has been designed to carry you,
one pillion and limited amount of cargo. When
you add cargo or carry a passenger, you may
feel some difference during acceleration and
braking. But so long as you keep your vehicle
well maintained, with good tyres and brakes,
you can safely carry loads within the limits and
guidelines.
However exceeding the weight limit or
carrying an unbalanced load can seriously
affect your vehicle's handling, braking and
stability. Non Hero MotoCorp accessories,
modifications, and poor maintenance can
reduce your safety margin.
Loading
How much weight you put on your vehicle,
and how you load it, are important to your
safety. Anytime you ride with a pillion or cargo
you should be aware of the following
information.
 ! WARNING
• Overloading or improper loading can cause
a crash and you can be seriously injured.
• Follow all load limits and other loading
guidelines in this manual.
Load limits and weight distribution
This vehicle is designed to carry the rider (1)
and one pillion (2). The overall weight should
be distributed in four points (A, B, C, and D)
and should never exceed the maximum load
capacity of 130 kg. This will assure higher
stability, better drivability and more comfort.
(1)+(2)=130 kg {where,1=A+B & 2=C+D}
2 1
C imbalance. As weight is located further from
A the vehicle’s center of gravity, handling is
D B
(A) Rider seat (B) Rider footrest
(C) Pillion seat (D) Pillion footrest
Damages caused by excessive load will not be
covered under Hero MotoCorp warranty
policy. If you are not sure about how to
calculate the load weight that can be
accommodated to your vehicle without
causing overload and structural damages, see
your Authorised Distributor/Dealer.
12
Loading guidelines
Your vehicle is primarily intended for
transporting you and a pillion. If you wish to
carry cargo, check with your Authorised
Distributor/Dealer for advice and be sure to read
the information regarding accessories on (page
13).
Improperly loading your vehicle can affect its
stability and handling. Even if your vehicle is
properly loaded, you should ride at reduced
speeds whenever carrying cargo.
Follow these guidelines whenever you carry a
pillion or cargo:
• Keep cargo and accessory weight low and
close to the center of the vehicle. Load
weight equally on both sides to minimize
proportionally affected.
• Adjust tyre pressure (page 64) to suit load
weight and riding conditions.
• Vehicle handling and stability can be
adversely affected by loose cargo. Recheck
cargo security and accessory mounts
frequently.
• Do not attach large or heavy items to the
handlebars, front fork or fender. Unstable
handling or slow steering response may
result.
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously
Modifying your vehicle or using non-Hero impair your vehicle's handling, stability and
MotoCorp accessories can make your vehicle braking, making it unsafe to ride. Removing or
unsafe. Before you consider making any control modifying your lamps, mufflers, emission
modifications or adding an accessory, be sure make your system or other equipment can also
to read the following information. vehicle illegal.
! WARNING
ANTI-THEFT TIPS
• Always lock the steering and never leave the
• Improper accessories or modifications can key in the ignition switch. This sounds
cause a crash in which you can be seriously simple but people do forgets.
hurt or killed. • Be sure the registration information for your
• Follow all instructions in this owner's manual vehicle is accurate and correct.
regarding accessories and modifications. • Park your vehicle in a locked garage
Accessories whenever possible.
• Make sure that the accessory does not • Use an additional anti-theft device of good
obscure any lamps, reduce ground quality.
clearance, limit suspension travel or steering • Never park your vehicle in an isolated area.
travel, affect your riding position or interfere Park as far as possible in a designated area.
with operating any controls. • Enter your name, address and phone
• Be sure electrical equipment does not number in this Owner's Manual and keep it
exceed the vehicle's electrical system in your vehicle at all times. Many times
capacity (page 8). A blown fuse can cause a stolen vehicles are identified by information
loss of lights. in the Owner's Manuals that are still with
• Do not pull a trailer or sidecar with your them.
vehicle. This vehicle was not designed for NAME: _____________________________________________
these attachments, and their use can ADDRESS: _______________________________________
seriously impair your vehicle's handling.
Modifications _______________________________________________________
We strongly advise you not to remove any _______________________________________________________
original equipment or modify your vehicle in _______________________________________________________
any way that would change its design or PHONE NO : _____________________________________

13
 SAFE RIDING TIPS
Do's:
• Always conduct simple pre-ride inspection
(page 35).
• Always wear a helmet with chinstrap securely
fastened and insist on a helmet for your pillion rider.
Helmet should conform as per safety standards
applicable in your country.
• While riding, sit in a comfortable position with your
legs close to fuel tank.
• Ride defensively and at a steady speed (between
40-50 km/hr).
• For stopping vehicle, use both brakes simultaneously,
keeping throttle in the close position.
• During night time, dip headlamps of your vehicle for
oncoming traffic, or when following another
vehicle.
• Give way to others on the road and signal before
you make a turn.
• To make yourself more visible, wear bright
reflective clothing that fits well.
• Take care of loose/hanging clothes while
solo/pillion riding.
• Get your vehicle serviced regularly by the
Authorised Distributor/Dealer.
• Before riding make sure that engine stop switch is
in “ON” ( ) position.
• Keep checking the ABS indicator. At any point if
indicator remains on, then ABS is not working
(page 30).
• Keep checking speedometer. In case of ABS
malfunction, speed display may go to zero.
• It is suggested to go through the do’s & dont’s of
ABS (page 38) and practice your ABS vehicle
initially in low-traffic condition unless you are
thoroughly familiar with your vehicle and its
controls.
14
Don'ts
• Never use cell phone while riding the vehicle.
• Avoid sudden acceleration, braking and turning of
your vehicle.
• Never shift gears without disengaging the clutch and
closing the throttle.
• Never touch any part of the hot exhaust system like
muffler.
• Never ride under the influence of alcohol or drugs.
• Concentrate on the road and avoid talking to the
pillion rider or others on the road.
• Do not litter the road.
• Do not cross the continuous white/yellow line in
the center of the road, while overtaking.
• Do not attach large or heavy items to the
handlebars, front forks, or fenders.
• Never take your hands off the steering handle while
riding.
• Do not attempt to apply the front brake lever
intermittently for ABS vehicle.
• Do not panic by mechanical noises or slight pedal
pulses while applying the brake in vehicle. These
conditions are normal and indicates that ABS is
working.
• Do not apply the hard braking in wet or rainy
conditions.
• Do not switch off the engine stop switch while
riding the vehicle (page 30).
• Navigation system assists you to reach your
destination, don't be distracted while driving. Drive
safely and always obey traffic rules.
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
• Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
• Regular servicing: Get your vehicle serviced at an Authorised Distributor/Dealer, as per
the service schedule, for an optimum performance and keep the emission level under check.
• Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
• Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km. (with top
up every 3000 kilometres) to keep the engine fit and environment healthy.
• Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
• Fuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.

15
PARTS FUNCTION 2
IGNITION SWITCH
“ON” ( )
Position
5
3
“OFF” ( )
Position/Lock Open
1 4
1. Ignition switch
2. Ignition key
3. “OFF” ( ) position
“LOCK” Position 4. Steering lock position
5. “ON” ( ) position
Key Position Function Key Removal
The LCD panel illuminates & initial display of
multi function digital segments are displayed.
The tachometer segment and the fuel gauge
“ON” ( ) segment will swing to the maximum scale once
and back to its normal position. The engine can Key cannot be removed.
be started. Turn signal lamp, horn, tail/stop
lamp, fuel gauge, pass lamp, position lamp &
neutral indicator will be functional.
Engine cannot be started and no electrical Key can be removed.
“OFF” ( ) system will be functional.
“LOCK” Steering can be locked. Key can be removed.
16
INSTRUMENTS AND INDICATORS 1 23 4567 8
The indicators are in the speedometer panel
above the headlamp. The functions are as
below. x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Serv
I
241.6 km
0 F
to go

km/h E
Gear
ODO km

16 15 1413 12 11a 11 10 9
Sl. No. Description Function
Shows engine revolution per minute. The tachometer
1 Tachometer digital segments will swing to maximum scale on the meter
console once the ignition switch is turned “ON” .
2 Side stand indicator Light glows when the vehicle is parked on the side stand.
3 Turn signal indicator(L) Flashes when left turn signal switch is operated.
4 High beam indicator Light glows when headlamp is in high beam.
5 Neutral indicator Light glows when vehicle is in neutral.
This indicator normally comes on for approx 1.8 seconds
Anti-lock braking when the ignition switch is turned “ON” ( ) & then keeps
6 system (ABS) blinking until the vehicle attains speed of 5 km/h. If there
indicator is a problem with the anti-lock brake system, ABS
indicator turns on (page 30).
7 Turn signal indicator(R) Flashes when right turn signal switch is operated.
8 Mode button Switches display between odometer, tripmeter-1 & 2,
clock, Eco mode & Bluetooth connectivity.
17
Sl. No. Description Function
9 Set button To adjust clock, date & tripmeter.
When long pressed resets tripmeter to zero.
Indicates how many kilometers are left before the
10 Next service distance next service is due. It appears for few seconds when the
ignition switch is turned “ON” ( ) (page 22).
Indicates approximate fuel available in the form of
digital segments. The digital segments (11a) will swing to
maximum scale on the meter console once the ignition
11 Fuel gauge switch is turned “ON” ( ). If all the segments (11a) are
displayed it means fuel quantity in the fuel tank is 13.0
litres. If only one segment is displayed and blinks, this
indicates the fuel quantity is low and the fuel tank should
be refilled as soon as possible.
12 Service reminder Displays when the next service is due (page 22).
indicator
13 Odometer Shows accumulated distance travelled (page 20).
14 Speedometer Indicates riding speed.
15 Digital clock Indicates hours & minutes (page 19).
16 Gear indicator Displays the selected gear while riding (page 23).

18
LCD PANEL
(a) Digital clock
Digital clock (1) shows hour and minute. To
adjust the time, proceed as follows : x
I000 5 6 7 8 9 IO II

• Turn the ignition switch "ON" ( ).

3 4
RPM 2 Trip 1
I 241.6 km
0 F
Avg

• Press and hold set button (2) and mode km/h E

45.1 km/h

Time
1h 06m 12:41
button (3) simultaneously for more than 2
Gear
ODO km 30 Aug

seconds. The clock will be set in the adjust

mode with the hour's digit display blinking. 14:41
3 2
(2) Set button
• Press the mode button (3). The minutes
x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Trip 1
display starts blinking.
0
I
F
241.6 km

Avg
45.1 km/h

Time
12:41 3
km/h E 1h 06m
Gear
ODO km 30 Aug

12:41 x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Trip 1

1 2
I 241.6 km

14:41
0 F
Avg
45.1 km/h

(1) Digital clock (2) Set button Gear

ODO
km/h
km
E
Time
1h 06m
30 Aug

(3) Mode button

• To set the hour, press set button (2) until 14:41
the desired hour is displayed.
• The time is advanced by 1 hour (3) Mode button
each time the button is pressed.
• The time advances fast when the • To set the minute press set button (2) until
button is pressed and held. the desired minute is displayed. The minute
display will return to "00" after "60" is
reached without affecting the hour display.
• The time advances by 1 minute, each
time the button is pressed.
19
 • The time advances fast when the button is Trip meter displays following parameters:
pressed and held. • Distance: distance covered in a trip.
• Avg speed: average speed at which vehicle
completes a trip
• Trip time: time taken to complete a trip.
• Date: it shows the current date.
14:41 than 2tripmeter
When is selected, long press (more
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Trip 1
I 241.6 km

seconds) the set button to reset

0 F
Avg
45.1 km/h

Time

tripmeter to zero. The odometer can be

km/h E 1h 06m
Gear
ODO km 30 Aug

displayed from "0 to 99999" km.

14:48 2 3 4
2 Trip 1
(2) Set button 241.6 km
• To end the adjustment press the mode Avg
button (2) until clock display stops blinking. 0
x
I000
RPM 2
I
3 4 5 6 7 8 9 IO II

F
Trip 1
241.6 km

Avg
45.1 km/h
45.1 km/h
NOTE Gear
ODO
km/h
km
E
Time
1h 06m
30 Aug

Time
The clock will reset to “1:00” if the battery is 1h 06m
disconnected. 30 Aug
1 5
(b) Odometer/Tripmeter (1) Odometer (2) Tripmeter
The odometer (1) shows accumulated (3) Mode button (4) Set button
distance travelled. (5) Date
The tripmeter shows distance travelled since To update the date proceed as follows :
trip meter was reset last time. There are two
tripmeters, “Trip-1” and “Trip-2”. • Turn the ignition switch "ON" ( ).
Push the mode button (3) to select “Trip-1” • Press and hold set button (4) and mode
and “Trip-2”. “Trip-1” and “Trip-2” can be button (3) simultaneously for more than 2
displayed upto "999.9" km. seconds. The clock display will start blinking
If the tripmeter exceeds "999.9" km it will (page 19).
return to "0.0" km automatically. • Keep pressing and releasing mode button
(3) until date display (5) starts blinking.
20
 3 3

x
I000 4 5 6 7 8 9 IO II
3

01 Jan
RPM 2 Trip 1
x
I000 4 5 6 7 8 9 IO II I 241.6 km
3 Trip 1
RPM 2
0 F Avg
I 241.6 km
45.1 km/h
0

Gear
km/h
km
E
F Avg
45.1 km/h

Time
1h 06m
30 Aug
30 Aug Gear
ODO
km/h
km
E
Time
1h 06m
01 Jan

ODO

Year 2021 01 Feb

5 5 4
(3) Mode button (5) Date display (3) Mode button (4) Set button
(5) Date display
• Now to set year, press set button (4) until • To set day, press the mode button (3) to
the desired year is displayed. switch from month to day display. Now
press the set button (4) until the desired day
is displayed.
3
x
I000 4 5 6 7 8 9 IO II
3

Year 2021
RPM 2 Trip 1

I 241.6 km

0 F Avg
45.1 km/h

Time
km/h E 1h 06m
Gear
Year 2021
ODO km

x
I000 4 5 6 7 8 9 IO II
3 Trip 1
RPM 2
I 241.6 km

Gear
km/h E
F Avg
45.1 km/h

Time
1h 06m
01 Feb
Year 2018 ODO km
01 Feb

5 4 02 Feb
(4) Set button (5) Date display
• To set month, press the mode button (3) to 5 4
switch from year to month display. Now (3) Mode button (4) Set button
press the set button (4) until the desired (5) Date display
month is displayed. • To end the adjustment press the mode
button until date display stops blinking.
21
(c) Service reminder indicator NOTE
The service reminder indicator (1) is to After getting the vehicle serviced, make sure
indicate the user to bring the vehicle to an
Authorised Distributor/Dealer for service. The that the Service Reminder Indicator has been
indicator shall start blinking when the vehicle reset.
covers kilometers as specified in the
maintenance schedule. The indicator will keep FEATURES
on blinking throughout the kilometer interval
for a particular service and will stay ‘‘ON’’ (a) ECO mode
thereafter. ECO mode assists the rider to achieve
Meter console also displays the next service optimum fuel efficiency.
distance (2). It indicates how many kilometers Press the mode button (1) until ECO mode
are left before the next service is due. It (2) is displayed.
appears for few seconds when the ignition 1
switch is turned “ON” ( ). Eco
The service reminder indicator “ ” can only
be reset at an Authorised Distributor/Dealer.
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Eco

Serv 0
I
F

km/h E
Gear
ODO km

241.6 km
0
x
I000
RPM 2
I
3 4 5 6 7 8 9 IO II

F
Serv
to go 2
(1) Mode button (2) Eco mode
241.6 km
to go
km/h E
Gear
ODO km

It displays following riding instructions :

1 2 • Shift up indicator: it recommends for
(1) Service reminder indicator shifting to high gear.
(2) Next service distance.

22
 (b) Gear indicator
Eco Gear indicator (1) indicates current gear
condition of your vehicle in which it is running.
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Eco
I
0 F

km/h E
Gear
ODO km

x
I000 4 5 6 7 8 9 IO II
3 Serv
RPM 2
I
0 F
241.6 km
to go
km/h E
Gear
ODO km
Gear
3
(3) Shift up indicator
• Shift down indicator: it recommends for 1
shifting to low gear.
(1) Gear indicator
Eco
NOTE
• Gear indicator displays “0” when your
vehicle is in neutral.
Gear indicator displays “-” when it delays in
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Eco

0
I
F •
Gear
km/h E
displaying the gear indication or when you
change gears in vehicle static condition
ODO km

(vehicle is in main stand and ignition switch

is in "ON" position).
4
(4) Shift down indicator (c) Hero ride guide/Navigation
Application:
NOTE Hero navigation application (1) is available in
ECO mode assists the rider to achieve optimum the google play store (for androids) or App
fuel efficiency based on your vehicle's engine Store (for iOS), which can be installed in your
performance. device to access bluetooth, incoming calls
It is recommended to ride your vehicle as per alerts, mobile low battery alert, and navigation
road and traffic conditions. features.
23
 NOTE a. Device’s location if GPS is not enabled in
Compatibility and performance of hero ride
your device
•
guide application may very based on your b. Photos, media, files
device and software version. c. Contacts
• Application needs GPS signal, internet and d. Make & manage phone calls
bluetooth connectivity to perform the e. Phone call logs on your device
desired navigation functionality. a b
Bluetooth:
Your vehicle is equipped with bluetooth
connectivity feature by which you can pair ALLOW

your smartphone with the meter console of

your XPULSE 200 vehicle through Hero
navigation application.
To connect your device proceed as follows:
• Turn the ignition switch “ON”.
• Open hero navigation application (1) on
your smartphone. c e
d

ALLOW

1
(1) Hero navigation application • Now select “GET STARTED” (2) to
proceed.
• For first time pairing, allow the application • Application also asks you to accept (3) the
to access: terms and conditions to proceed.
24
 Xyz

2 3 6
(2) Get started (6) Select your device
(3) Accept terms and condition • Update your name (7) (if required) and
• Now login your app using facebook or select either save and connect (8) or
google (4) account and get started. connect (9) to proceed.
• Allow (5) the application to turn on
bluetooth if it is not enabled in your device.

Xyz
SAVE AND CONNECT CONNECT

HeroNav is asking to turn on

Bluetooth
DENY ALLOW

7 8 9
(7) Select your device
4 5 (8) Save and connect
(4) Log in through Facebook or Google (9) Connect
(5) Turn on bluetooth
• The application searches for a while and
displays all nearby devices. Select the device
with your name (6).
25
• On pairing, meter console displays Navigation:
“connected” (10) below bluetooth symbol To use navigation feature proceed as follows:
in bluetooth mode (11). • Connect your vehicle with your hero ride
11 guide/navigation application via bluetooth
Pair (page 24).
• After successful connection, the application
and meter console display will automatically
switch to navigation mode (4). It will also
0
x
I000
RPM 2
I
3 4 5 6 7 8

update your current location (1) through

9 IO II

F
Pair

Gear
ODO GPS system.
km/h
km
E
Connected

• Now choose your destination (2) through

Connected
the application and select “start ride” (3).
1 2
10
(10) Bluetooth connected ABC.... ABC.....

(11) Bluetooth mode XYZ..... XYZ.....

• If any error occurs during the course of pairing

process, then meter console will display “Not ABC
XYZ

found” (12) below bluetooth symbol. Repeat

the above steps and keep your smartphone M
S

closer to the vehicle to reconnect.

11 START RIDE

3
START RIDE

Pair
(1) Current location (2) Choose destination
(3) Start ride
x
I000 5 6 7 8 9 IO II • After processing for a while, meter console
will display the direction (5), distance for next
3 4
RPM 2 Pair
I
0 F

Gear
ODO
km/h
km
E
NOT FOUND

move (7) and estimated time of arrival (ETA)

(6). Estimated time of arrival will be displayed
NOT FOUND in "am"or "pm". Hero navigation app and
12 meter console of your vehicle will display step
by step navigation guidance/direction
(11) Bluetooth mode (12) Not found through navigation signs (page 74).
26
 7 NOTE
Nav Nav
Always keep your smartphone close to your
x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Nav

1.2 km vehicle during the course of pairing,

autopairing and navigation.
I
F 1.2 km

1.2 km
0

km/h E
Gear
7 : :32
12h pm
20min
ODO km

Incoming call alert:

If your smartphone is paired with the
No Signal meterconsole of your vehicle via bluetooth
(page 24), then you will get all the incoming
7 : 32 pm 7 : 32 pm calls alerts on the meter console. It will display
6 5 4 8 the name of the caller if it is stored in your
(4) Navigation mode (5) Direction (6) ETA compatible smartphone. For example: If
(7) Distance for next move (8) No signal caller’s number is stored in your compatible
smartphone by name of Vijay, then your
NOTE meter console will display Vijay calling (1).
At any point, if Navigation system loses signal,
then it displays "No Signal" (8) on meter Call
console when vehicle is in navigation mode.
! WARNING M
S Vijay
Navigation system assists you to reach your x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Call

destination, don't be distracted while driving.

I
0 F
Vijay

Calling......
Calling

Drive safely and always obey traffic rules.

km/h E
Gear
ODO km M
S

Autopairing:
Your vehicle is equipped with autopairing 1
feature by which if you turn ''OFF'' vehicle's (1) Incoming call alert by name
ignition switch after successful pairing with
hero navigation application, it will reconnect If the number is not saved in your device by
automatically once ignition switch is turned name or your device is an iOS, then it will
''ON''. display “unknown calling” (2).

27
 Call
1
M
S
Unknown
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Call
I
0 F
Unknown

Gear
ODO
km/h
km
E
Calling

M Calling......
S

2
(2) Incoming call alert by unknown number (1) Ignition key
Low battery alert: (e) Rider footrest
A symbol of low battery alert (1) appears for The rubbers (1) of the rider footrest (2) (both
few seconds on the meter console if the side) are detachable and can be detached for
battery of your paired smartphone is too low. “OFF-ROAD” riding only {refer off-road
safety guide line (page 11)}.
Alert ! While installing the rider footrest rubbers, the
projections (3) of the rider footrest rubbers
must be attached to the rider footrest properly.
1
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Alert !
I
0 F

km/h Low Batt

E
Gear
ODO km

Low Batt
3
1
(1) Low battery alert
(d) Steering lock
Steering lock is with the ignition switch, turn
the key (1) to “OFF” ( ) position & turn the 2
handle bar towards left or right & push the key (1) Rubbers (2) Rider footrest
downwards & turn towards "Lock" position. (3) Projections
After locking take out the key.
28
HANDLEBAR SWITCHES CONTROL 3. Horn switch ( )
Left handlebar controls Press the switch to operate the horn (3).
1. Headlamp dimmer switch/Pass 4. Bystarter knob ( )
switch To apply bystarter, pull the knob (4) towards
The headlamp operates only when the engine the rider.
is running.
Press the switch (1) upwards for high beam NOTE
“ ” downwards for low beam “ ”. Do not accelerate during starting when the
Press the pass switch to “PASS” position to bystarter is on.
operate the pass lamp. 5. Clutch switch
2. Turn signal lamp switch ( ) There is a clutch switch (5) provided for the
Shift the turn signal switch (2) sideways for safety of the rider. The vehicle cannot be
right/left indications and leave it to come started by electric starter switch until the clutch
back to its normal position on its own. lever is operated when the vehicle is engaged
IMPORTANT: To switch “OFF” the turn in gear.
signal after completing the turn, gently push 5
the switch inside.
1

2
3
(5) Clutch switch
4
(1) Headlamp dimmer switch/Pass switch
(2) Turn signal switch (3) Horn switch
(4) Bystarter knob

29
Right handlebar controls emergency, put the switch to “OFF” ( )
1. Electric starter switch ( ) position.
Ensure starter switch (1) is operated when the
vehicle transmission is in neutral. If the vehicle
is engaged in gear, press the clutch lever
before operating the starter switch. Release
starter switch after the engine has started.
1

2
(2) Engine stop switch
! WARNING
While riding the vehicle in normal condition, do
not switch off the “Engine stop switch” to avoid
(1) Electric starter switch any damage (Wheel locking leading to accident,
part damage, battery discharge etc.).
! CAUTION ABS INDICATOR
Never hold electric starter switch continuously The ABS indicator (1) on speedometer come
more than 5 seconds as continuous cranking “ON” for approx 1.8 seconds when the
of engine will discharge the battery. ignition switch is turned “ON” ( ) & then
2. Engine stop switch keeps blinking until the vehicle attains a speed
The engine stop switch (2) is provided next to of 5 km/h.
throttle grip. The switch has two positions. When the system functions normally indicator
In “ON” ( )position, engine will operate and goes “OFF” ( ) once vehicle speed exceeds
in “OFF” ( ) position, engine will not operate. 5 km/h.
The prime function of switch is to stop the At any point if ABS indicator remains “ON”
engine during emergency (Vehicle tip over, then ABS is not working, but the brakes still
throttle cable stuck etc.). The switch should work normally. Reduce your vehicle speed and
normally remain in “ON” ( ) position. During visit your Authorised Distributor/Dealer.
30
 1 2

3
(1) ABS indicator (2) Side stand switch (3) Side stand spring
SIDE STAND INDICATOR/SWITCH • Check the side stand for proper function
For the safety of the customer a side stand and the spring (3) for damage or loss of
indicator (1) is provided. tension and the side stand assembly for free
1 movement.
• Check whether the side stand indicator (1)
glows when the side stand is down.
• While the vehicle is removed from side
stand, the side stand indicator (1) should
not glow.
• If the side stand indicator (1) does not
operate as described in above steps, please
visit your Authorised Distributor/Dealer.
! CAUTION
(1) Side stand indicator Ensure that adequate care should be taken
A side stand switch (2) is provided in the side while cleaning the side stand switch.
stand, when the side stand is down (Ignition
Switch “ON” ( )), the switch enables the side FUEL TANK
Fuel tank capacity is 13.0 litres including
stand indicator lamp to glow on the usable reserve supply of 2.0 litres (Usable).
speedometer panel.
31
• To unlock fuel tank cap, lift the key hole • Remove the key and put back the keyhole
cover (1), insert key (2) turn it clockwise cover.
and lift open the cap (3). 5 4
Front
2
1

(4) Filler neck (5) Fuel

(1) Key hole cover (2) Ignition key
! CAUTION
Do not park the vehicle under direct sunlight
as it causes evaporation of petrol due to heat
and deterioration of paint gloss due to ultra
3 violet rays.
! WARNING
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do
not smoke or allow flames or sparks in the
area where the vehicle is refilled or where
(3) Fuel tank cap petrol is stored.
• Do not overfill the tank. There should be no FUEL VALVE
fuel in filler neck (4). Fill the tank with fuel The three way fuel valve is on the left side of
(5) as shown. the carburetor.
• To lock fuel tank cap, close the cap back “OFF” ( ) position
on the opening and press gently. The key At “OFF” position (1), fuel cannot flow from
springs back to the normal position and cap the tank to the carburetor. Turn the valve
gets locked.
32
“OFF” whenever the vehicle is not in use. Use the reserve fuel only when the main supply
is exhausted. Refill the tank as soon as possible
after switching to "RES". The reserve fuel
supply is 2.0 litres (usable reserve).
3

(1) “OFF” ( ) position

“ON” ( ) position
At “ON” position (2), fuel will flow from the (3) “RES” ( ) position
tank to the carburetor.
NOTE
• Do not operate the vehicle with the fuel valve
in the “RES” ( ) position after refilling. You
may run out of fuel, with no reserve.
• Do not keep the fuel valve between “ON” ( )
and “OFF” ( ) position while driving, since
this may drain reserve fuel from the tank.
SEAT LOCK
Location: On the left side of the rear cowl,
2 below the rear grip.
(2) “ON” ( ) position Operation: Insert the ignition key (1) and
turn is clock wise to unlock the seat. To
“RES” ( ) position install, engage the hook on the underside of
At "RES" position (3), fuel will flow from the the seat with the frame and slide the seat to
reserve fuel supply to the carburetor. the front until the lock clicks.

33
 Use of non-standard USB cable may cause
damage to the mobile phones.
Hero MotoCorp will not be responsible for
damages caused due to use of non standard
USB cable.
! CAUTION
• Always place the device in a soft clean
cloth/towel to avoid any damage due to road
shocks while riding.
1 • This port is for charging compatible USB
devices.
(1) Seat lock • Multiple charging of USB devices have to be
USB CHARGER avoided, simultaneous charging may lead to
A USB charger (1) with a cap (2) located slow or no charging.
inside the USB device compartment (3) is • Do not leave the USB device and USB cable
provided in your vehicle under the seat to in the USB device compartment when the
charge your mobile phone safely while riding. vehicle is parked.
• Charge your device only when the engine is
1 operational/while riding. Charging the USB
device when the engine is “OFF” would lead
to early discharge of battery.
2 NOTE
• Do not apply any soap solution, oil or grease
3 inside the USB charger.
• Any personal belongings have to be removed
before water washing to avoid damage.
• Always keep the USB port cap closed after
use to prevent dust or water entry during
(1) USB charger (2) Cap rains/water wash.
(3) USB device compartment • Do not direct water jet towards the port even
with cap closed to avoid any short circuit.
To connect a mobile phone charger, first Always dry the area using a dry cloth or
remove the cap from the USB charger and moisture free compressed air before use.
then plug in the charger cable to it.
34
PRE- RIDE INSPECTION
You should conduct pre ride inspection before
riding the vehicle to enhance riding comfort •
and safety.
Clean your vehicle regularly. It protects the
surface finish. Avoid cleaning with products •
that are not specifically designed for vehicle
surfaces.
Inspect your vehicle every day before you start •
the engine. The items listed here will only take
a few minutes, and in the long run they can
save time, expense, and possibly your life. •
Please follow the tips as given below:
• Engine oil level-Check and top up engine
oil if required (page 46). Check for leaks.
• Fuel level-Ensure sufficient fuel is available •
in the fuel tank for your journey (page 31). •
Check for leaks.
• Front brake-Check for correct brake fluid
level in master cylinder/reservoir (page •
58).
• ABS indicator-Check ABS indicator for •
proper functioning of ABS (page 30).
• Rear brake-Check for correct brake fluid •
level in the reservoir (page 59).
• Tyres-Check condition and pressure
(page 64).
35
• Clutch-Check for smooth operation.
Adjust free play if necessary (page 52).
Drive chain-Check condition and
slackness (page 54). Lubricate if
necessary.
Throttle-Check for smooth opening and
closing in all steering positions (page 53).
Lamps & Horn-Check that headlamp,
position lamps, tail/stop lamp, turn signal
lamps, indicators and horn function
properly.
Rear view mirror-Ensure that the rear
view mirror gives a good rear view when you
are sitting on the vehicle.
Engine stop switch-Check for proper
function (page 30).
Air suction valve-Make sure all tube
connections are secured properly (page 70).
Fitting & Fasteners-Check & tighten if
necessary.
Steering-Check for smooth action and for
easy maneuverability.
Side stand indicator-Make sure that the
side stand is up. If it is in down position the
side stand indicator (page 31) will glow on
the speedometer panel.
STARTING THE ENGINE
1 2 3 4

Turn the ignition switch Turn the fuel valve “ON” Select neutral position & Make sure that the engine
“ON” ( ). ( ). check N indicator glows on stop switch is at “ON” ( )
instrument cluster with position.
ignition “ON”( ).
5 6 7

Pull the bystarter knob
outwards to “ON” position
as indicated (Use bystarter
during cold conditions).
Press the starter switch to
start the vehicle.
(Alternatively, kick start
pedal can be used for
starting).
Push the bystarter knob
inwards to “OFF”, position
as indicated, after the engine
gets sufficiently warmed up
to have a stable throttle
response.

! WARNING
Never run the engine in a closed area, the exhaust contains poisonous gases.
NOTE
• To start the engine in any gear position using the electric starter, press the clutch lever and
push the starter switch.
• Kick starting will not be possible when the transmission gears are engaged unless you press
clutch lever. Press the clutch lever or shift the transmission to neutral before kick starting.
• Never attempt to kick start while vehicle is moving forward or backward. This may lead to
damage to the product and is not safe as well.
36
Flooded engine
If the engine fails to start after repeated
attempts, it may be flooded with excess fuel. To
clear a flooded engine, turn the ignition switch
“OFF” ( ) and push the bystarter knob to
“OFF”. Close the throttle fully and crank the
engine several times with the kick starter. Turn
the ignition switch “ON” ( ) and start the
engine without using bystarter.
Running in
Help assure your vehicle's future reliability and
performance by paying extra attention to how
you ride during the first 500 km.
During this period, avoid full-throttle starts
and rapid acceleration.
RIDING
• After the engine has been warmed up, the
vehicle is ready for riding.
• While the engine is idling, press the clutch
lever and depress the gearshift pedal
downwards using the toe to shift into 1st
gear.
• Slowly release the clutch lever and at the
same time, gradually increase engine speed
by opening the throttle. Coordination of the
throttle and clutch lever will assure a smooth
positive start.
• When the vehicle attains a moderate speed,
close the throttle, press the clutch lever and
shift to 2nd gear by placing the toe on the
underside of gear pedal and lift upwards.
• This sequence is repeated progressively to
shift to 3rd, 4th and 5th gear.
37
5
4
3
2
N
1
! CAUTION
Do not shift gears without operation of clutch
and without closing the throttle otherwise this
would lead to damage of gears.
BRAKING
Anti-lock braking system (ABS)
This model is equipped with Anti-lock braking
system (ABS). ABS enhances active safety by
helping to prevent the wheels from locking
under braking.
ABS is designed to meet two essential
requirements during every brake application:
• To help provide vehicle stability.
• To help maintain steering control and
maneuverability-on road surfaces.
The ABS system is self-regulating and
always active once vehicle speed exceeds
5 km/h.
• The ABS computer acts on the basis of the 3
comparative speeds of the front wheel. The
use of non-approved tyres can affect the
speed of the wheels and supply incorrect
information to the ABS computer.
The system has a wheel speed sensor (1),
hydraulic electronic control unit (HECU) (2),
and an ABS indicator lamp (3) on meter
console.
1 2
(3) ABS indicator
Do's and Dont's
Do's
• Check your brake pads and be sure you
have clean brake fluid. ABS systems can
also fail due to worn brake pads or air or dirt
in brake fluid.
• Use the recommended brake fluid.
(1) Wheel speed sensor • If brake gets wet, apply the brake while
(2) Hydraulic electronic control unit (HECU) riding at low speed to help them dry.
Whenever you ride your vehicle, Wheel • ABS should be serviced only at Authorised
speed sensor monitors the speed of the Distributor/Dealer.
wheel and sends the input to Hydraulic • Read your owner's manual for additional
Electronic control unit (HECU). Then riding instructions.
HECU monitors your bike and takes control • Carefully remove the wheel during the
when vehicle speed exceeds 5 km/h. puncture/tyre replacement to prevent the
Now whenever you will apply front brake, Sensing ring damage/bend.
ABS will come into picture and based on the • Use only the recommended make, type and
size of tyre (page 64).
input from wheel speed sensor, HECU will Keep checking speedometer. In case of ABS
modulate the pressure at front caliper thus • malfunction, speed display may go to zero.
avoiding wheel to lock and in turn resulting
safe stop of the vehicle.
38
Don't's TOOL KIT
• Don't panic by mechanical noises or slight The tool kit (1) is located under the seat.
pedal pulses while applying the brake in Some emergency repairs, minor adjustment
vehicle. These conditions are normal and and parts replacement can be performed with
indicates that ABS is working. the tools contained in the kit.
• Don't apply the hard braking in wet or rainy Kit consists of following tool:
conditions and while taking a turn. • Tool bag
• Do not adjust the wheel speed sensor air gap • Driver No.2 + , -
yourself. • Grip
• Do not attempt to correct the encoder teeth • Box wrench P16 x 14
by bending manually or by using any other • Handle pin spanner
mode. • Pin spanner
• Do not insert any metallic part near wheel • No.3 cross point screw driver
speed sensor.
• Don't try to service HECU or open to
separate the parts.
• Don't use the non-genuine spares like pads,
discs, tyres etc.
PARKING 1
After stopping the vehicle, shift the
transmission to neutral, turn the fuel valve
“OFF” ( ), turn the ignition switch “OFF”
( ), park the vehicle on main stand, lock the
steering and remove the key.
! CAUTION (1) Tool kit
• Park the vehicle on firm level ground to
prevent overturning.
• While parking on side stand engage the first
gear.

39
CLEANING AND WASHING OF VEHICLE
Follow the below mentioned steps for washing
the vehicle.
• Wet the vehicle with light water spray. Avoid
directing water to meter console, muffler
outlets and electrical parts.
• Clean the headlamp lens and other plastic
parts using a cloth or sponge dampened
with a solution of mild detergent and water.
• Rub the soiled area gently rinsing it
frequently with fresh water.
• After cleaning spray water thoroughly.
• Dry the vehicle by wiping with dry soft cloth.
NOTE
• We at dealership take all above mentioned
precautions like recommended detergents
and usage of muffler caps/plugs during
wash to ensure quality wash.
• Do not use high pressure water (or air). It
can damage certain parts of the vehicle.
40
MAINTENANCE
The importance of maintenance
A well-maintained vehicle is essential for safe
economical and trouble-free riding. It will also
help reduce pollution.
To help you, take proper care of your vehicle,
the following pages include a maintenance
schedule and a maintenance record for regular
scheduled maintenance.
These instructions are based on the
assumption that the vehicle will be used
exclusively for its designed purpose. Sustained
high speed operation or operation in
unusually wet or dusty conditions will require
more frequent service than specified in the
maintenance schedule. Consult your
Authorised Distributor/Dealer for
recommendation applicable to your individual
needs and use. If your vehicle overturns or is
involved in a crash, be sure your Authorised
Distributor/Dealer inspects all major parts,
even if you are able to make some repairs.
! WARNING
• Improperly maintaining this vehicle or failing
to correct a problem before you ride can
cause a crash in which you can be seriously
hurt or killed.
• Always follow the inspection and maintenance
recommendations and schedules in this
owner's manual.
Maintenance safety SAFETY PRECAUTIONS
This section includes instructions on some Make sure the engine is “OFF” before you
•
important maintenance tasks. You can begin any maintenance or repair. This will
perform some of these tasks with the tools help to eliminate several potential hazards:
provided (if you have basic mechanical skills). • Carbon monoxide poisoning from
Other tasks that are more difficult and require engine exhaust.
special tools are best performed by Be sure there is adequate ventilation
professionals. Wheel removal should normally whenever you operate the engine.
be handled only by a Authorised Distributor/ • Burns from hot parts.
Dealer skilled technician or other qualified
technician; instructions are included in this Let the engine and exhaust system cool
manual only to assist in emergency service. before touching.
You will come across some of the most • Injury from moving parts.
important safety precautions in the following Do not run the engine unless instructed
pages of this manual. to do so.
However, we cannot warn you of every • Read the instruction before you begin and
conceivable hazard that can arise in make sure you have the tools and skills
performing maintenance. Only you can decide required.
whether or not you should perform a given • To help prevent the vehicle from falling
task. over, park it on a firm, level surface on the
! WARNING
main stand.
• To reduce the possibility of a fire or
• Failure to follow maintenance instructions explosion, be careful when working around
and precautions properly can seriously petrol or batteries. Use only nonflammable
injure you. solvent, not petrol, to clean parts. Keep
• Always follow the procedures and cigarettes, sparks and flames away from the
precautions in this owner's manual. battery and all fuel-related parts.
Remember that your Authorised Distributor/
Dealer knows your vehicle best and is fully
equipped to maintain and repair it.
To ensure best quality and reliability, use only
new Hero MotoCorp genuine parts for repair
and replacement.
41
MAINTENANCE SCHEDULE
Perform the pre-ride Inspection (page 35) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE O: OIL CHANGE
T: TOP UP E: EMISSION CHECK
The following maintenance schedule specifies all maintenance required to keep your vehicle in
peak operating condition. Maintenance work should be performed in accordance with
standards and specifications of Hero MotoCorp by properly trained and equipped technicians.
Your Authorised Distributor/Dealer meets all of these requirements.
Ensure that each paid service is availed within 90 days or 3000 km from the date of previous
service, whichever is earlier.
To be serviced by your Authorised Distributor/Dealer unless the owner has the
relevant tools, technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by your
Authorised Distributor/Dealer.
Note-1 : At higher odometer readings, repeat the frequency interval established here.
Note-2 : Replace air cleaner element once in every 15000 km or early replacement may
be required when riding in dusty areas.
Note-3 : Replace engine oil once in every 6000 km. Top up if the oil level is at or near the
lower level mark.
Note-4 : Visit Authorised Distributor/Dealer for inspection, cleaning, lubrication and
adjustment of drive chain at every 700 km.
Note-5 : Replace brake fluid once in every two years or 30000 km, whichever is earlier.
Note-6 : Inspect & maintain specified torque.
Note-7 : Inspect the bearings free play, replace if necessary.
Note-8 : Replace front fork oil once in a every 2 years or 30000 km, whichever is earlier.
Note-9 : Inspect rear suspension mounting bushes play, replace rear shock absorber if
necessary.
Note-10: Check idle CO emission along with idle rpm/idle CO adjustment (if required).
Note-11: Inspect the canister hoses for deterioration, damage or loose connections and
canister for cracks or other damages.
Note: Always wipe the water from the vehicle after washing. Use clean soft cloth or
pressurized air for completely drying the water.
42
 MAINTENANCE SCHEDULE
Dear Customer,
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. Vehicle subjected to severe use or ridden
in dusty area will require more frequent servicing.
ITEMS SERVICE 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th
DAYS 1st 60 Next
90
Next Next
90 90
Next
90
Next
90
Next
90
Next
90
Next
90
Next
90
Next
90
500-
KM Note-1 750 3000- 6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000-
3500 6500 9500 12500 15500 18500 21500 24500 27500 30500
30000-

Fuel Line I I I I I I I I I I I
Throttle Operation I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Bystarter Operation I I I I I I I I I I I
Engine Idle Speed/ C, A A C, A A C, A A A C, A A C, A A
Carburetor
Air Cleaner Element Note-2 Do not open air cleaner element unless R R
there is a drivability problem
Spark Plug I, C, A I, C, A I, C, A I, C, A R I, C, A I, C, A I, C, A R I, C, A I, C, A
Valve Clearance I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Engine Oil Note-3 O I, T O I, T O I, T I, T O I, T O I, T
Engine Oil Strainer C C C C C C
Screen
Engine Oil Centrifugal C C C C C C
Filter
Electric Starter I I I I I I I I I I I
Oil Circulation I I I I I I I I I I I
Drive Chain Note-4 I,C,L,A at every 700 km I,C,L,A at every 700 km
Drive Chain Slider I I I I I I I I I I

32
43
 SERVICE 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th
ITEMS
DAYS 1st 60 90Next Next Next Next Next Next Next Next Next Next
90 90 90 90 90 90 90 90 90
KM Note-1 500- 3000- 6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000- 30000-
750 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500
Battery Voltage I I I I I I I I I I I
Brake Pads Wear I I I I I I I I I I I
Brake Fluid Note-5 I I I I I I I I I I I
Brake System C, L C, L C, L C, L C, L
(Brake Pedal)
Stop Lamp Switch I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Headlamp Focus I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Clutch Lever Free Play I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A I, A
Side Stand/ L L L L L L L L L L L
Main Stand (Optional)
Side Stand Switch I, C I, C I, C I, C I, C I, C I, C I, C I, C I, C I, C
Nut, Bolts & Fasteners Note-6 I I I I I I I I I I I
Wheels Bearings Note-7 I I I I I I I I I I I
Wheels/Tyres I I I I I I I I I I I
Steering Head Bearing I I, A I I, A I, L, A I I I, A I, L, A I I, A
Front Suspension/Oil Note-8 I I I I I I I I I I I
Rear Suspension Note-9 I I I I I I I I I I I
Secondary Air Injection I I I I I
Muffler
(Catalytic Converter) Note-10 I, E I, E I, E I, E I, E
Evaporative Emission Note-11 I I I I I I I I I I I
Control System

44
SPARK PLUG INSPECTION
Recommended plugs:
NGK-CPR 8 EA9, BOSCH UR5DC
For most riding conditions this spark plug heat
range number is satisfactory. However, if the
vehicle is going to be operated for extended
periods at high speeds or near maximum
power in hot climates, the spark plug should
be changed to a cold heat range number,
consult Authorised Distributor/Dealer on this
if required.
Ÿ Clean dirt around the spark plug base.
Ÿ Disconnect the noise suppressor cap (1)
and remove the spark plug (2) with the help
of spark plug box wrench provided in the
tool bag.
2 1
(1) Noise suppressor cap (2) Spark plug
Ÿ Visually inspect the spark plug electrodes for
wear. The center electrode should have
square edges and the side electrode should
not be eroded. Discard the spark plug if
there is apparent wear or if the insulator is
cracked or chipped.
45
Ÿ Make sure that the spark plug gap is
0.8-0.9 mm using a wire-type feeler
gauge. If adjustment is necessary, bend the
side electrode carefully. Make sure the plug
washer is in good conditions.
0.8-0.9 mm
Ÿ With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading.
Ÿ Tighten a new spark plug 1/2 turn
after the plug seats, with a spark plug box
wrench to compress the washer. If you are
reusing a plug, it should only take 1/8-
1/4 turn after the plug seats.
ENGINE OIL
Use only hero genuine engine oil.
BRAND: Hero 4T plus
GRADE: SAE 10W 30 SL Grade
(JASO MA2).
Manufactured by:
Ÿ Tide Water Oil Co. (India) Ltd.
Ÿ Savita Oil Technologies Limited.
Ÿ Bharat Petroleum Corporation Limited.
OIL CAPACITY : 1200 ml
Engine oil level inspection/
Top up process
Check engine oil level each day before
operating the vehicle. The oil level dipstick (1)
is on the right crankcase cover for measuring
oil level. Oil level must be maintained between
the upper (2) and lower (3) level marks on
the oil level dipstick.
1
UPPER
LOWER
3 2
(1) Oil level dipstick (2) Upper level mark
(3) Lower level mark
Ÿ Do top up if oil level reaches towards the
lower level mark or every 3000 km
whichever is earlier.
Ÿ Park the vehicle on its main stand.
Ÿ Start the engine & let it idle for 3-5
minutes.
Ÿ Slightly loosen the engine oil check bolt (4)
and check the engine oil entry into the
cylinder head cover.
46
4
(4) Engine oil check bolt
Ÿ After checking the oil circulation, tighten the
engine oil check bolt.
Ÿ Stop the engine and wait for 2-3 minutes.
Ÿ Remove the oil level dipstick, wipe it clean
and insert without screwing it in.
Ÿ Remove the oil level dipstick and check the
oil level.
Ÿ If required, add the specified oil up to the
upper level mark. Do not overfill.
Ÿ Quantity of oil to be filled is 1070 ml
(approx.) during oil change (when right
crankcase cover is not removed).
Ÿ Reinstall the oil level dipstick with new
O-ring and check for oil leaks.
Engine oil replacement/
Oil circulation inspection
• Start the engine, warm it up for several
minutes and then turn it off.
• Wait a few minute until the oil settles down.
• Remove the bash plate bolts (1) and bash
plate (2).
 1 (when right crankcase cover is not removed).
• Reinstall the oil level dipstick with a new
O-ring.
• Start the engine and allow it to idle for few
minutes.
• Stop the engine and let the engine oil settle
down.
• Recheck the oil level.
• Make sure that oil level is at the “UPPER”
2 level mark of the oil level dipstick with the
(1) Bash plate bolts (2) Bash plate
vehicle in an upright position and that there
are no oil leaks.
• To drain the oil, remove the oil level ! CAUTION
dipstick, drain bolt (3) and sealing washer Running the engine with insufficient oil can
(4). •
cause serious engine damage.
4 • Running the engine with excessive oil can cause
spark plug fouling & loss in performance.
• Engine oil is a major factor affecting the
performance and service life of the engine.
Non-detergent, vegetable or castor based
3 racing oils are not recommended.
OIL FILTER SCREEN & CENTRIFUGAL
FILTER CLEANING
• Drain the engine oil thoroughly (page 46).
• Remove the bash plate (1).
(3) Drain bolt (4) Sealing washer • Remove the kick starter pedal (2).
• After the oil has completely drained, • Disconnect the clutch cable (3) from right
reinstall the drain bolt (3) with a new crankcase cover (4).
sealing washer (4). • Remove the swingarm nut (5), muffler
• Fill the crankcase through the oil filler mounting bolt (6), rider footrest bracket
hole with 1070 ml (approximately) of cover bolt (7), footrest bracket assembly
recommended grade oil during oil change (8) and right crankcase cover.
47
 3 • Reinstall the filter screen with the tapered
end facing in.
• Remove centrifugal filter cover with gasket
6
(12) & clean the centrifugal filter (13)
with non flammable or high flash point
5 solvent (kerosene).

1
8 7 4 2
(1) Bash plate (2) Kick start pedal
(3) Clutch cable (4) Right crankcase cover
(5) Swingarm nut (6) Muffler mounting bolt
(7) Rider footrest bracket cover bolt
(8) Footrest bracket assembly
• Remove the dowel pins (9) and gasket (10). 13
• Remove the oil filter screen (11) and wash (13) Centrifugal filter
it in clean non flammable or high flash point • Reinstall the centrifugal filter cover with new
solvent (kerosene). gasket.
• Install the new dowel pins & gasket, right
crankcase cover and connect the clutch
9 cable.
10 • Install the footrest bracket assembly.
Install and tighten the rider footrest bracket
12 • cover bolt, muffler mounting bolt and
swingarm nut.
Swingarm nut torque: 5.4 kgf-m
• Install the kick starter pedal and bash plate.
11 • Fill the crankcase with clean engine oil as
(9) Dowel pins (10) Gasket (11) Oil filter per specification (page 45).
screen (12) Centrifugal filter cover
48
 NOTE • Remove the air cleaner cover screws (5)
• Clean filters as specified in the maintenance and the cover (6).
schedule.
• Ensure to replace gasket & dowel pin with
new one once removed
AIR CLEANER
Air cleaner element inspection
The air cleaner is wet paper pleated type filter
which has enhances filtering efficiency. The
air cleaner should be replaced at regular
intervals (page 42). When riding in dusty
areas, more frequent replacement may be 6 5
necessary. (5) Air cleaner cover screws
• Remove the seat (page 33). (6) Air cleaner cover
• Remove the right side cover screws (1), side • Remove the air cleaner element (7) from
cover (2) by releasing the lug from the
grommet (3) and slide the cover towards air cleaner housing 7
(8).
the rear to release tab from the slot (4).
3 4

8
2 1 (7) Air cleaner element
(1) Right side cover screws (2) Side cover (8) Air cleaner housing
(3) Lug/Grommet (4) Tab/Slot

49
 ! CAUTION

1
(1) Drain tube
• Never wash or clean the wet, paper pleated NOTE
type filter. Replace filter element once in
every 15000 km. Always ensure to reinstall the drain tube after
• Replace it earlier if it becomes very dirty, draining the deposit.
damage on surface or on the sealing area.
• Clean the air cleaner housing (8) using a CARBURETOR
shop towel. Idle speed adjustment
• Install the new air cleaner element.
The carburetor is factory preset in order to
• Install the air cleaner element cover.
achieve optimum performance and meet
• Install the right side cover.
emission standards.
However in case of specific requirement of
• Install the seat (page 33). tuning due to engine stalling in idle speed,
Air cleaner drain tube cleaning please follow the instructions given here
Remove the drain tube (1) and drain the under:
deposit into a container. • Park the vehicle on the main stand.
Follow the above process more frequently • Start the engine and let it idle for few
when riding in rain or at full throttle. minutes.
• Adjust idle speed with the throttle stop
screw (1).
IDLE SPEED: 1400±100 RPM

50
 ! CAUTION 2
Do not attempt to compensate for faults in
other systems by adjusting idle speed. Visit
your Authorised Distributor/Dealer for
scheduled carburetor adjustment.

B
A • Remove the crankshaft hole cap (1) and
1 timing hole cap (2).
(1) Throttle stop screw
(A) Increase rpm (B) Decrease rpm
VALVE CLEARANCE ADJUSTMENT
Excessive valve clearance will cause noise, and
little or no clearance will prevent the valve
from closing and cause valve damage and
power loss. Check valve clearance at the
specified intervals (page 42).
NOTE
The checking or adjustment of valve clearance
should be performed while the engine is cold.
The clearance will change as the engine
temperature rises.
1 4 3
(1) Crankshaft hole cap (2) Timing hole cap
(3) 'T' mark (4) Index mark
• Remove the fuel tank.
• Remove the cylinder head cover.
• Rotate the flywheel anticlockwise until the
“T” mark (3) on the flywheel coincides with
the index mark (4) on the left crankcase
cover. In this position the piston will either
be on the compression or exhaust stroke.
The adjustment must be made when the
piston is at top dead center and both the inlet
and exhaust valves are closed.
This condition can be determined by moving
the rocker arms. If they are free, it is an
indication that the valves are closed and the
piston is in compression stroke. If they are
tight, the valves are open, rotate the flywheel
360° anticlockwise and realign the “T” mark
with the index mark.

51
• Check the clearance by inserting the feeler • After tightening the lock nut, check the
gauge (5) between the adjusting screw (6) clearance again.
and valve stem (7). • Installation is in the reverse order of
8 removal.
NOTE
6 Before inserting the feeler gauge, smear a bit
of engine oil on the feeler gauge to avoid
damage to the feeler gauge.
5 CLUTCH LEVER FREE PLAY
Adjustment
Clutch adjustment may be required if the
7 vehicle stalls when shifting into gear or tends
(5) Feeler gauge (6) Adjusting screw
to creep or if the clutch slips, causing
(7) Valve stem (8) Lock nut
acceleration to lag behind engine speed.
Normal clutch lever free play (1) is 10-20
mm at the lever (2).
2
1

Standard clearance (cold condition)

Intake: 0.07 mm +0.01/-0.02 (1) Free play: 10-20 mm (2) Clutch lever
Exhaust: 0.09 mm +0.01/-0.02
• If adjustment is required, adjust by loosening To adjust the free play, loosen the lock nut
•
(3). Turn the adjusting nut (4) to obtain the
the lock nut (8) and turning the adjusting specified
screw until there is a slight drag on the feeler check thefree play. Tighten the lock nut and
adjustment.
gauge.
52
 3 THROTTLE OPERATION
Cable inspection
A Check for smooth rotation of the throttle grip
from the fully open to the fully closed position.
Check at full left and full right steering
4 positions. Inspect the condition of the throttle
B cable from the throttle grip down to the
carburetor. If the cable is kinked, chafed or
improperly routed, it should be replaced or
rerouted. Standard throttle grip free play (1)
is approximately 2-6 mm of grip rotation.
(3) Lock nut (4) Clutch cable adjusting nut 1
(A) Decrease free play (B) Increase free play
• Start the engine, press the clutch lever and
shift into gear. Make sure the engine does
not stall, and the vehicle does not creep.
Gradually release the clutch lever and open
the throttle. The vehicle should start
smoothly and accelerate.
NOTE
If proper adjustment cannot be obtained or the
clutch does not work correctly, visit your
Authorised Distributor/Dealer. (1) Free play: 2-6 mm
Other checks Free play adjustment
• Check the clutch cable for kinks or signs of To adjust the free play, slide the boot (2), then
wear that could cause sticking or failure. loosen the lock nut (4). Turn the adjuster (3)
• Check for clutch cable model. Use genuine to adjust free play. After adjustment, tighten
clutch cables. the lock nut and slide the boot on the adjuster
• Check for clutch cable routing. and locknut securely.

53
 2 NOTE
Do not accelerate during starting when the
bystarter is “ON”.
DRIVE CHAIN SLACKNESS
The service life of the drive chain depends
upon proper lubrication and adjustment.
A Poor maintenance can cause premature wear
or damage to the drive chain and sprockets.
B The drive chain (1) should be checked and
3 4 lubricated as part of the pre-ride inspection
(2) Boot (3) Adjuster (4) Lock nut (page 35). Under severe usage, or when the
(A) Decrease free play (B) Increase free play vehicle is ridden in unusually dusty areas, more
BYSTARTER OPERATION frequent maintenance will be necessary.
To apply bystarter, pull the knob (1) outwards Inspection
(towards the rider) for smooth operation. • Turn the engine “OFF”, park the vehicle on
After checking the operation, push it back to its main stand and shift the transmission to
OFF position (as shown in the picture). neutral.
• Drive chain slack (2) should be checked in
the lower run midway between the
sprockets. Move the drive chain up and
down by hand and chain slack should be
adjusted to 30-35 mm vertical movement
by hand.
• Rotate the wheel and check the drive chain
slack. Repeat this procedure several times.
Drive chain slack should remain constant
(30-35 mm). If the chain is slack only in
1 certain sections, some links are kinked or
(1) Bystarter knob
binding. Binding and kinking can be
eliminated by frequent lubrication.

54
 1 • Rotate the rear wheel slowly and inspect the
drive chain and sprockets for any of the
following conditions.
Drive chain
• Damaged rollers
• Loose pins
• Dry or rusted links
• Kinked or binding links
• Excessive wear
• Improper adjustment
2 • Damaged or missing O-rings.
(1) Drive chain Sprockets
(2) Drive chain slack: 30-35 mm • Excessively worn teeth
NOTE • Broken or damaged teeth.
Drive chain slack should be adjusted at your If the drive chain has damaged rollers, loose
Authorised Distributor/Dealer as per the links or missing O-rings, replace it. If the
specification. chain is dry or rusted, it should be lubricated.
• Turn the chain to view chain lock plate (3). Lubricate the chain if the links are kinked or
Ensure that the chain lock plate open end binding. If the problem is not solved after
(4) is installed in the opposite direction of lubrication, replace the chain.
the chain rotation. If the drive chain or sprockets are excessively
worn or damaged, they should be replaced.
3 orn
Sprocket Teeth
W

Da
maged Sprock
4

th
e
Te
et
tT ck

e
eet p ro
h
N o r m al S

(3) Chain lock plate (4) Open end

55
 ! CAUTION slack is obtained. Turn the adjusting nut
Always replace the drive chain and sprockets
clockwise to decrease the slack or
as a set. Otherwise the new part will wear anticlockwise to increase the slack of the
prematurely. chain.
• Align the chain adjuster index mark (5) with
Adjustment the rear edge (6) of the adjusting slots on
Drive chain slack should be checked and both sides of the swingarm equally.
adjusted, if necessary at every 700 km. 2 3
When operated at sustained high speeds or
under conditions of frequent rapid
acceleration, the chain may require more
frequent adjustments.
If the drive chain requires adjustment, follow
the procedures below:
• Park the vehicle on its main stand with the
transmission in neutral and the ignition
switch in “OFF” position.
• Loosen the rear axle nut (1). 5 6 4
1 (2) Axle (3) Drive chain lock nut
(4) Drive chain adjusting nut (5) Index mark
(6) Rear edge of adjusting slot
• Tighten the rear axle nut.
Torque: 68 N-m (6.8 kgf-m)
• Check the drive chain slack again.
• If after adjustment of drive chain slack, axle
(2) touches to the rear edge of adjustment
slot (6). Chain kit has to be replaced.
! WARNING
(1) Rear axle nut If a torque wrench is not used for installation,
• Loosen the drive chain lock nut (3). see your Authorised Distributor/Dealer as
• Turn the adjusting nut (4) in an equal soon as possible to check for proper assembly.
number of turns until the correct drive chain
56
Cleaning and Lubrication
Lubricate every 700 km or sooner if the
chain appears dry.
• Turn the engine off, park the vehicle on its
main stand and shift the transmission into
neutral. Open side stand to facilitate
cleaning.
• Spray a commercially available chain
cleaner for cleaning the drive chain over its
entire length.
NOTE
Ensure that the chain cleaner and lubricant
used is the one recommended for use on an
O-ring chain, otherwise the O-rings may
deteriorate, fail and lose their sealing
properties.
• Rotate the rear wheel backwards to expose
the next section of the drive chain and •
repeat second step until all of the drive chain
is cleaned.
• Let the spray dry for about five minutes.
• To remove stubborn dirt, scrub the rollers
and side plates with soft nylon brush.
• Apply SAE 90 grade oil on the hanger side •
of the entire length of the chain using an oil
can.
• Wait for 7-10 minutes for penetration of
lubricant inside the bush and roller wipe the
excessive lubricant from the chain and DRIVE CHAIN SLIDER INSPECTION
nearby parts using a clean rag.
57
NOTE
Excessive lubricant if not wiped off, will aid in
accumulation of dust, sand and dirt on the
drive chain, increasing its wear and will also
be sprayed on the vehicle as well due to chain
movement.
! CAUTION
• Steam cleaning, high pressure washers and
certain solvents can damage the drive chain
O-rings.
• While lubricating and cleaning hold the rear
wheel with one hand to prevent the
possibility of your finger being trapped
between the chain and sprocket.
• Clean and lubricate the chain, whenever
possible, after riding the vehicle under rain
or in terrain with excessive dust, mud or
sand.
The drive chain is fitted with O-rings
between the link plates. These O-rings
retain grease inside the chain to improve its
service life. However, special precautions
must be taken when adjusting, lubricating,
washing and replacing the chain.
If the chain is excessively dirty, it should be
removed and cleaned before lubrication. For
your own safety, we recommend that service
be performed by an Authorised Distributor/
Dealer.
(Refer to “Maintenance Schedule” on page
42).
Check the chain slider (1) for wear, The chain 1
slider must be replaced if wear limit is reached.
For replacement, see your Authorised
Distributor/Dealer.
2 2

CUTOUT 2
(1) Master cylinder/reservoir (2) Lower mark
NOTE
1 Clean the dirt and mud accumulation
•
between the front brake caliper (3), brake
(1) Chain slider (2) Wear limit pads (4) and the disc (5) by using a water jet.
• Always contact your Authorised Distributor
BRAKES /Dealer for refilling of master cylinder/
Refer to the safety precautions on (page 41). reservoir when necessary. Do not mix DoT 3
(a) Front brake and DoT 4 brake fluid.
• Always use recommended tyres (page 64)
Master Cylinder/Reservoir (1) for better braking performance.
Location : Right handlebar. 4
Brake fluid recommended:
DoT-4/DoT-3.
Fluid level - Ensure that the brake fluid level
does not fall below “LWR” (lower) mark (2)
on master cylinder, when checked with the
master cylinder parallel to the ground. The
level decreases gradually due to piston
movement to compensate pad wear. If the
level decreases abruptly, check for the
leakages in the brake system and consult your 5 3
Authorised Distributor/Dealer. (3) Front brake caliper (4) Brake pad (5) Disc
58
(b) Rear brake
Refer to the safety precautions on (page 41).
Reservoir (1)
Location : Near pillion footrest.
Brake fluid recommended:
DoT-4/DoT-3.
Fluid level - Ensure that the brake fluid level
does not fall below "LOWER" mark (2) on the
reservoir parallel to the ground. The level
decreases gradually due to piston movement
to compensate pad wear. If the level decreases
abruptly, check for the leakages in the brake
system and consult your Authorised
Distributor/Dealer.
UPPER
LOWER
2 1
(1) Reservoir (2) “LOWER” mark
NOTE
• Clean the dirt and mud accumulation
between the rear brake caliper (3), brake
pads (4) and the disc (5) by using a water jet.
59
• Always contact your Authorised Distributor
/Dealer for refilling of reservoir when
necessary. Do not mix DoT 3 and DoT 4
brake fluid.
4
5 3
(3) Rear brake caliper (4) Brake pads (5) Disc
(c) Brake pad wear
Brake pad wear depends upon the severity of
usage, type of riding & road conditions.
Generally, the pads will wear faster on wet &
dirty roads. Inspect the pads at each regular
maintenance interval.
Front brake
• Check the brake pads for wear by
examining the wear indicator groove (1) on
each pad.
• If either pad is worn to the bottom of the
grooves replace both pads as a set. Visit
your Authorised Distributor/Dealer for this
service.
 ! WARNING
Always apply front and rear brakes
simultaneously to avoid skidding of vehicle.
SUSPENSION
Front and rear suspension inspection
• Check the front forks by locking the front
brake and pumping the front fork up and
down vigorously. The suspension action
1 should be smooth and there should be no oil
(1) Wear indicator groove
leakage.
Front Rear
Rear brake
Check the wear indicator groove (1) in each
pad.
If either pad is worn to the bottom of the
groove, replace both as a set. Visit your
Authorised Distributor/Dealer for this service.

• Check the rear mono shock absorber by

pushing hard downwards on rear grip while
the vehicle is not parked on stand. The
suspension action should be smooth and
there should be no oil leakage.
Rear mono shock absorber adjustment
1 Rear mono shock absorber adjustment can be
(1) Wear indicator groove made according to the load/road conditions.
• In direction A: Softer
• In direction B: Stiffer

60
 3 2 1 4 WHEEL
(a) Front wheel
Removal
Refer to the safety precautions on (page 41).
• Support the vehicle securely on the main
B stand and raise the front wheel off the
A ground.
• Remove the wheel speed sensor bolt (1)
from right fork leg and disconnect the wheel
speed sensor (2).
(1) Rear mono shock absorber (2) Pin spanner 2 4
(3) Pin spanner handle (4) Arrow mark sticker
(A) Stiffer (B) Softer
NOTE
• To adjust the rear mono shock absorber (1),
use the rear shock absorber adjustment tool
[Pin spanner (2) with handle (3)] available in
the tool kit.
• Rear mono shock absorber arrow mark
sticker (4) to be pointing towards vehicle 1 3
front side during assembly on vehicle.
(1) Wheel speed sensor bolt
! WARNING (2) Wheel speed sensor
This assembly contains high-pressure (3) Front axle nut
nitrogen gas. Any attempt to disassemble or (4) Axle
refill this shock assembly may result in an • Remove the front axle nut (3), remove the
explosion, causing serious injury. Exposure to axle (4) and wheel.
flame or puncture may also result in an
explosion. Replacement and disposal should ! CAUTION
only be done by your Authorised Distributor/ Do not operate front brake lever when the
Dealer. wheel is removed.

61
• Remove the side collars (5) from both sides 5
to the wheel.
5 5

3 2 1 4
(1) Side collar (2) Disc
(3) Caliper (4) Front axle nut
(5) Side collars (5) Wheel speed sensor
Installation (b) Rear wheel
• Install the side collars (1) to both sides of Removal
the wheel hub. Refer safety precautions on (page 41).
• Insert the disc (2) between the pads in the • Support the vehicle securely on the main
caliper assembly (3). When installing the stand and raise the rear wheel off the
wheel, carefully fit the brake disc between • ground.
the brake pads to avoid damage to the pads. Remove the rear axle nut (1) and indicator
• Tighten the front axle nut (4) to the • plate (2).
specified torque. Remove the axle (3) and the right side
collar (4).
TORQUE : 5.9 kgf-m • Move the caliper assembly (5) upwards.
• Install the wheel speed sensor (5). • Remove the wheel.
• After installing the wheel apply the brake
several times and then check if the wheel
rotates freely. Recheck the wheel if the
brake drags or if the wheel does not rotate
freely.

62
 1 4 7

2 3 6
3 5
2

4 5 1
(1) Rear axle nut (2) Indicator plate (3) Axle (1) Side collar (2) Disc (3) Caliper holder
(4) Side collar (5) Caliper assembly (4) Swingarm (5) Rear axle
Installation (6) Indicator plate (7) Rear axle nut
• Install the side collar (1) to the right side of MAIN STAND (OPTIONAL)/
the wheel hub. SIDE STAND LUBRICATION
• Position the rear wheel between the • Park the vehicle on the level surface.
swingarm. • Check the main/side stand return spring for
• Insert the disc (2) between the pads in the
caliper assembly. When installing the wheel, • damage or loss of tension.
carefully fit the brake disc between the brake for freedommain
Check the stand (1)/side stand (2)
of movement.
pads to avoid damage to the pads.
• Align the rear caliper holder (3) with the
swingarm (4).
• Insert the axle (5) from the left side through
the swingarm, wheel hub, collar and rear
caliper holder.
• Install the indicator plate (6) and tighten the
rear axle nut (7) to the specified torque.
TORQUE : 6.8 kgf-m
• Adjust the drive chain slack (page 54).
2 1
(1) Main stand (optional) (2) Side stand
63
• Lubricate the side stand. The recommended “cold” tyre pressure are:
• Make sure the main/side stand is not bent. Rider only Rider and Pillion
TYRES Front 1.75 kgf/cm2 (25 psi) 1.75 kgf/cm2 (25 psi)
The tyres that are fitted on your vehicle are
designed to match the performance Rear 2.30 kgf/cm2 (33 psi) 2.50 kgf/cm2 (36 psi)
capabilities of handling, braking, durability and
comfort. 1
To safely operate your vehicle, the tyres must
be of recommended type and size, in good
condition with adequate tread, and correctly
inflated. The recommended tyres size is :
Front 90/90-21 M/C 54S
Rear 120/80-18 M/C 62S
Air pressure
Properly inflated tyres provide the best
combination of handling, tread life, and riding (1) Air pressure gauge
comfort. Generally, under inflated tyres wear
unevenly, adversely affect handling, and are ! CAUTION
more likely to fail from being overheated. Over inflation/Under inflation will affect the
Under inflated tyres can also cause wheel performance.
damage in rocky terrain. Inspection
Over inflated tyres make your vehicle ride Whenever you check the tyre pressure, you
more harshly, are more prone to damage from
surface hazards and wear unevenly. should also examine tyre treads & side walls
Make sure the valve stem caps are secure. for wear, damage & foreign objects:
If necessary, install a new cap. Look for :
Ÿ Bumps or bulges in the side of the tyre or
the tread. Replace the tyre if you find any
bumps or bulges.
Ÿ Cuts, splits or cracks in the tyre. Replace the
tyre if you can see fabric or cord.
64
 Check the tread wear indicator for tyre wear.
1

2
• Excessive tread wear.
(1) Tread wear indicator (2) Arrow mark
Unidirectional tyres
Ensure the arrow mark (2) on the tyre is in
the same direction as that of forward rotation
of the wheel, whenever the tyre is removed
and put back in case of puncture.
! WARNING
• Using tyres that are excessively worn or
improperly inflated can cause a crash in
which you can be seriously hurt or killed.
• Carefully inspect the tyres for any damage, • Operation with excessively worn tyres is
if the vehicle hits a pothole or hard object. hazardous and will adversely affect traction
Tread wear and handling.
Replace tyres immediately when the tyres get • Follow all instruction in this owner’s manual
regarding tyre inflation and maintenance.
worn upto the wear indicator (1) on the tyre. • Under-inflation may result in the tyre
The tread limits are : slipping on or tyre coming off the rim.
MINIMUM TREAD DEPTH: • Always use the size and type of tyres
Front:1.0 mm Rear: 1.0 mm recommended in this owner's manual.

65
• Spoke tightness and wheel centering and
alignment are essential for vehicle safety.
During the first 1,000 km, the spokes
become loose due to initial seating.
Excessively loose spokes will cause
instability at high speeds and possible loss ofside cover.
control.
• Inspect the spokes and wheel rims more
frequently when the vehicle is ridden in
rough terrain.
NUTS, BOLTS & FASTENERS
• Tighten bolts and nuts at regular interval electrolyte is leaking (causing hard starting or
shown in the maintenance schedule.
• Check that all chassis nuts and bolts are Authorised Distributor/Dealer.
tightened to correct torque values.
• Check that all cotter pins, safety clips, hose
clamps and cable stays are in place.
BATTERY
Refer to the safety precautions on (page 41).
Location
The battery is located behind the left
Specification
12V-4 Ah, (ETZ-5) *MF Battery
It is not necessary to check the battery
electrolyte level or add distilled water as the
battery is a Maintenance-Free (sealed)
type. If your battery seems weak and/or
other electrical troubles), contact your
NOTE
This symbol on the battery means that
this product must not be treated as
household waste.
This symbol on the battery means the
old battery must be returned to your
Authorised Distributor/Dealer as it
must be treated as recyclable material.
• Battery is a maintenance-free (sealed) type
and can be permanently damaged if the
sealing strip is removed.
• An improperly disposed battery can be
harmful to the environment and human
health. Always confirm local regulations for
battery disposal.

66
 ! WARNING grommet (3) and slide the cover towards
• The battery gives off explosive hydrogen gas
the rear to release tab from the slot (4).
during normal operation. 4 3
• A spark or flame can cause the battery to
explode with enough force to seriously hurt
you.
• Wear protective clothing and a face shield,
or have skilled technician do the battery
maintenance.
Battery charging
Always visit your Authorised Distributor
/Dealer if you see any symptom of battery
discharge as earliest as possible to get the 1 2
battery charged. The battery has a tendency to (1) Right side cover screws (2) Side cover
discharge rapidly if additional electrical (3) Lug/Grommet (4) Tab/Slot
accessories are fitted on the vehicle. • Disconnect the (-)ve terminal lead (5) from
Battery storage the battery first, then disconnect the (+)ve
• If in case your vehicle is not used for more terminal lead (6).
than a month remove the battery, fully • Remove the battery clamp bolt (7) and the
charge and store in a cool and dry place. battery clamp (8).
Ÿ If the battery is expected to be stored for 5
more than two months, ensure to fully 7
charge the battery once in a month.
Ÿ Always ensure the battery is fully charged
before installation. 6
Ÿ Ensure the battery leads are properly
connected to the battery terminals during
installation. 8
Battery removal
• Make sure the ignition switch is “OFF” ( ).
• Remove the seat (page 33).
• Remove the right side cover screws (1), (5) (-)ve terminal (6) (+)ve terminal
side cover (2) by releasing the lug from the (7) Battery clamp bolt (8) Battery clamp
67
• Pullout the battery (9) from the battery box. 2

1
9 (1) Fuse box (2) Main fuse (15A, 10A, 10A)
(9) Battery (3) Spare fuse (15A, 10A)
Battery installation Starter magnetic switch (4)
Ÿ Reinstall in the reverse order of removal. Be Location: Inside left side cover, below the
sure to connect the (+)ve terminal first, then starter magnetic switch.
the (-)ve terminal. Fuse type: Blade fuse
Ÿ Check all bolt and other fasteners are secure
properly. Main fuse (5) : (20A)
FUSE REPLACEMENT Spare fuse (6) : (20A)
Refer to the safety precautions on (page 41). 5
Fuse box (1)
Location: Below the seat.
Fuse type: Blade fuse
Main fuse (2) : (15A, 10A, 10A)
Spare fuse (3) : (15A, 10A)
! WARNING
• Never use a fuse with a different rating from
that specified. It may lead to serious damage
to the electrical system or a fire due to short 6 4
circuit. (4) Starter magnetic switch
• Battery gives off explosive gases. Keep (5) Main fuse (20A) (6) Spare fuse (20A)
sparks, flames & cigarettes away.
68
 ! CAUTION 1
• Do not attempt to start or ride the vehicle
without a charged battery, it can cause
fusing of the bulbs and permanent damage
to certain electrical components.
• Turn the ignition switch "OFF" before 2
checking or replacing the fuse to prevent A B
accidental short-circuiting.

GOOD FUSE BLOWN FUSE

(1) Stop lamp switch (A) Advance
(2) Adjusting nut (B) Retard
HEADLAMP FOCUS ADJUSTMENT
Headlamp is factory pre-set. However in case
of adjustment required, please follow the steps
as given below:
• Headlamp adjustment is done by loosening
STOP LAMP SWITCH the bolts (1) located on both the sides of the
The stop lamp switch (1) must be adjusted so headlamp assembly.
that stop lamp glows when rear brake is 2 2
applied. The procedure for adjusting stop
lamp is as follows :
• Turn the ignition switch to the “ON” ( )
position.
• Turn the adjusting nut (2) to position stop
lamp switch at a point where the stop lamp 1
glows once the brake pedal is depressed.
Turn the adjusting nut in direction (A) to
advance switch timing or in direction (B) to
retard switch timing.
(1) Adjusting bolts (2) Index marks
69
• Park the vehicle on it main stand on level
ground.
• Adjust the headlamp by loosening the bolts
(1) and moving the headlamp assembly up
and down for correct focus adjustment.
• Align the headlamp casing index marks (2)
to the index mark on the headlamp
assembly cover.
• After adjusting the headlamp, tighten the
headlamp adjusting bolt.
1
! WARNING (1) Catalytic converter
An improperly adjust headlamp may blind
oncoming rider/driver or it may fail to light AIR SUCTION VALVE (ASV)
the road for a safe distance. (SECONDARY AIR INJECTION SYSTEM)
Further to meet emission standards this
CATALYTIC CONVERTER vehicle is provided with the air suction valve.
This vehicle is equipped with a catalytic Air suction valve (1) supplies fresh air from
converter (1) in the muffler to meet the the air filter to the exhaust manifold to convert
emission norms. carbon monoxide to carbon dioxide. This
The catalytic converter contains noble metals reduces the CO% in the vehicle’s exhaust.
that serve as catalyst, promoting chemical 1
reactions to convert CO and HC in the
exhaust to CO2 and H2O (water vapour).
A defective catalytic converter contributes to
air pollution and can impair your engine’s
performance.
Follow these guidelines to protect your
vehicle’s catalytic converter.
• Always use unleaded petrol. Even a small
amount of leaded petrol can contaminate
the catalyst metals, making the catalytic
converter ineffective. (1) Air suction valve
• Keep the engine tuned up.
70
EVAPORATIVE EMISSION CONTROL
SYSTEM
This vehicle is equipped with an evaporative
emission control system to meet emission
standards. During warm weather, the petrol
vapours which contain HC evaporates easily
into the atmosphere from the fuel tank, if the
fuel system is unsealed or open.
The evaporative emission control system is
used to prevent petrol vapours from escaping
into the atmosphere from fuel tank.
The canister (1) collects the fuel vapour from
the fuel tank and then the fuel vapour is drawn
into the engine for re-burning to avoid
pollution caused by the fuel vapour diffused
into the air.
POLISHING OF VEHICLE
After washing your vehicle, wax all painted
surfaces (except matte painted surfaces) using
a commercially available polish/quality liquid
or paste wax to finish the job. Use only a non
abrasive polish or wax made specifically for
automobiles. Apply the polish or wax
according to the instructions on the container.
NOTE
Polishing or waxing is not applicable for
models having matte paint.

1
(1) Canister

71
 BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. ENGINE STOP SWITCH POSITION
Check engine stop switch position “OFF” Turn to “ON” ( ) position
“ON” ( ) position
Consult Authorised Distributor/Dealer
B. Fuel system
Check fuel valve position “OFF” Turn to “ON” ( ) position
“ON” ( )position
Check fuel in fuel tank No fuel Refill
OK
Check fuel lines Leakage/Air lock Rectify
OK
Consult Authorised Distributor/Dealer
C. Electric Starter Not Working
Check fuse Fused Replace fuse (ref. page 68)
OK
Inspect battery Weak Consult Authorised Distributor/Dealer
Refill
OK
Check connections, ignition switch/starter switch Loose Secure connections
OK
Consult Authorised Distributor/Dealer
D. No Spark At Spark Plug
Check ignition switch “OFF” ( ) position Turn ignition switch “ON” ( )
OK
Check spark plug for fouling/ Replace spark plug/adjust
improper electrode gap No spark Spark Plug Gap (0.8-0.9 mm)
OK
Check for poorly connected Secure properly
or loose spark plug wire Loose contact
OK
Consult Authorised Distributor/Dealer

72
 BASIC TROUBLESHOOTING
2. ENGINE STARTS BUT STALLS
Check bystarter knob position “ON” Turn to “OFF” position
“OFF” position
Check air cleaner element Dirty Replace
OK
Consult Authorised Distributor/Dealer
3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
OK
Check air cleaner element Clogged Replace
OK
Improper functioning
Check brake binding Consult Authorised Distributor/Dealer
OK
Check tyre inflation pressure Under inflated Correct tyre pressure
OK
Consult Authorised Distributor/Dealer
4. ELECTRICAL SYSTEM
Feeble Horn Sound or No Light
Check fuse Fused Replace fuse
OK
Inspect battery Weak Consult Authorised Distributor/Dealer
OK
Check bulbs Fuse/wrong wattage Replace bulbs
OK
Check connections Loose Secure connections
OK
Consult Authorised Distributor/Dealer

73
 NAVIGATION SIGNS
Navigation signs: Hero navigation app. and meter console of your vehicle will display step by step navigation
guidance/direction through below navigation signs when your vehicle is in navigation mode with your smartphone.

Turn Left Turn Right Turn Slight Left Turn Slight Right Turn Sharp Left Turn Sharp Right

Straight Merge Keep Left Keep Right Ramp Left Ramp Right

Round About Round About U Turn Left U Turn Right Fork Left Fork Right
Left Right

Reroute

Ferry Ferry Train Destination Wrong way

Reached

74
 CU
ST
OM
ER
Hero MotoCorp Ltd.

’S
CO
PY
DELIVERY CERTIFICATE
No.: IB29A

I certify having taken delivery of one Hero MotoCorp XPULSE 200

Vehicle bearing the following particulars:-
Engine No.
VIN
Colour/Model Key No.
Allotment No. Date of Sale
Customer’s Name
I have been explained by the dealer about correct and safe driving habits,
warranty terms and conditions, service schedules and maintenance tips.

Customer’s Copy
 Hero MotoCorp Ltd.
Alongwith the vehicle I have also received the following:-
1. Owner’s Manual
2. 2 Nos. Keys
3. 1 Set of tools (for details see below)
4. Standard Accessories
5. Battery Make Sr. No.
6. Tyre Front Make Sr. No.
Rear Make Sr. No.
The vehicle has been delivered in factory fresh conditions to my satisfaction & I
have understood all terms and conditions of warranty and shall abide by them.
Customer’s Name
Customer’s Address
Customer’s Signature
Authorised Distributor/Dealer Name
Authorised Distributor/Dealer Address
Details of Tool kit
Tool bag, +, - No. 2 Driver, Grip, Box wrench P16 x 14, Handle pin
spanner, Pin spanner, No. 3 Cross point screw driver.
 DIS
TR
IBU AU
TO THO
R/ RI
DE SE
Hero MotoCorp Ltd. AL D
ER
COP
Y

DELIVERY CERTIFICATE
No.: IB29A

I certify having taken delivery of one Hero MotoCorp XPULSE 200

Vehicle bearing the following particulars:-
Engine No.
VIN
Colour/Model Key No.
Allotment No. Date of Sale
Customer’s Name
I have been explained by the dealer about correct and safe driving habits,
warranty terms and conditions, service schedules and maintenance tips.

Authorised Distributor/Dealer copy

 Hero MotoCorp Ltd.
Alongwith the vehicle I have also received the following:-
1. Owner’s Manual
2. 2 Nos. Keys
3. 1 Set of tools (for details see below)
4. Standard Accessories
5. Battery Make Sr. No.
6. Tyre Front Make Sr. No.
Rear Make Sr. No.
The vehicle has been delivered in factory fresh conditions to my satisfaction & I
have understood all terms and conditions of warranty and shall abide by them.
Customer’s Name
Customer’s Address
Customer’s Signature
Authorised Distributor/Dealer Name
Authorised Distributor/Dealer Address
Details of Tool kit
Tool bag, +, - No. 2 Driver, Grip, Box wrench P16 x 14, Handle pin
spanner, Pin spanner, No. 3 Cross point screw driver.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
• Assures long life
• Ensures economy for a long time
• Safety of vehicle and rider
• Peace of mind
• Value for money
• Assured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Material used is inferior
• Damages other parts of clutch like, clutch center and
Clutch Plate outer clutch
• Affects fuel efficiency
• Poor acceleration

Cam Chain Kit

• Poor performance
• Reduced life
• Improper sealing
Gasket Cylinder Head • Engine knocking
• Leads to leakage and smoky exhaust
• Higher emission level
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Improper air filtration resulting in premature engine failure
Element Air Cleaner • Affects fuel efficiency
• Poor engine performance

• Frequent stalling of engine

Spark Plug • Higher emission level
• Poor engine performance
• Affects fuel efficiency
• Poor braking efficiency
Brake Pads/Shoes • Rider safety-an issue
• Discs/Drum wear out, resulting in subsequent repair cost

Chain Sprocket Kit • Noisy Operation

• Failure of chain can cause fatal accident
 Hero MotoCorp Ltd.
JOBS APPLICABLE TO PERIODIC SERVICES
• Test drive the vehicle if required for reported troubles, if any.
• Wash the vehicle, blow dry with air at every service.
• Fuel line inspection at every service.
• Inspect throttle free play and operation at every service, adjust if necessary.
• Inspect bystarter operation at every service.
• Clean carburetor at first service then every 6000 km., adjust if necessary.
• Replace air cleaner element at every 15000 km.
• Inspect, clean the spark plug at every service, adjust if necessary. (replace at every 12000 km).
• Inspect the valve clearance at every service, adjust if necessary.
• Engine oil top up or change as per the maintenance schedule.
• Clean engine oil strainer screen at first service then every 6000 km.
• Clean engine oil centrifugal filter at first service then every 6000 km.
• Inspect oil circulation at every service.
• Inspect electric starter operation at every service.
• Inspect, clean, lubricate and adjust the drive chain at every 700 km.
• Inspect the drive chain slider.
• Inspect battery voltage at every service and charge if required.
• Inspect brake pad and brake fluid level at every service, adjust brake pad if necessary.
• Clean and lubricate brake pedal at second service, then every 6000 km.
• Inspect all lamps, horn and switches at every service, adjust if necessary.
• Inspect headlamp focus at every service, adjust if necessary.
• Inspect clutch lever free play at every service, adjust if necessary.
• Lubricate the side stand and main stand (optional) at every service.
• Inspect and clean the side stand switch at every service.
• Inspect fasteners and tighten to the specified torque (if required).
• Inspect the bearings free play, replace if necessary.
• Inspect wheels/tyres. Inflate tyre to specified pressure at every service.
• Inspect steering for smooth operation, adjust (if necessary) in every alternate service and lubricate at every
12000 km.
• Inspect front suspension at every service, replace oil once in every 2 year or 30000 km whichever is earlier.
• Inspect rear suspension mounting bushes play, replace if necessary.
• Inspect secondary air injection system at every 6000 km.
• Inspect the canister hoses for deterioration, damage or loose connections and canister for cracks or other
damages at every service.
• Test drive the vehicle for repair of problems reported.
• Polish entire vehicle.
 SERVICE RECORD SHEET
To be Filled in by Supervisor
Free/Paid Km. Job Card Engine Oil Authorised
Service Km. Range Date Reading No. Top-up/ Distributor/Dealer
Replace (Sig. & Stamp)
I 500 - 750
II 3000 - 3500
III 6000 - 6500
IV 9000 - 9500
V 12000 - 12500
VI 15000 - 15500
VII 18000 - 18500
VIII 21000 - 21500
IX 24000 - 24500
X 27000 - 27500
XI 30000 - 30500
XII 33000 - 33500
XIII 36000 - 36500
XIV 39000 - 39500
XV 42000 - 42500
XVI 45000 - 45500
XVII 48000 - 48500
NOTE
It is mandatory to avail all free and paid services as per the recommended schedule to be eligible for
the warranty benefits. Please ensure that each paid service is availed within 90 days from the date of
previous service or as per the recommended schedule, whichever is earlier.
 SERVICE RECORD SHEET
To be Filled in by Supervisor
Free/Paid Km. Job Card Engine Oil Authorised
Service Km. Range Date Reading No. Top-up/ Distributor/Dealer
Replace (Sig. & Stamp)
XVIII 51000 - 51500
XIX 54000 - 54500
XX 57000 - 57500
XXI 60000 - 60500
XXII 63000 - 63500
XXIII 66000 - 66500
XXIV 69000 - 69500
XXV 72000 - 72500
REMARKS (IF ANY)
 SERVICE ADVICE SHEET
Normal wear and tear components replacement advice
Kms Authorised Completion Dt.
Date Advice Distributor/Dealer
Job Card No. (Sig. & Stamp) Job Card No.
 Hero MotoCorp Ltd.
OWNERSHIP RECORD AND DATA

VIN

AUTHORISED DISTRIBUTOR/DEALER NAME

ADDRESS

AUTHORISED DISTRIBUTOR/DEALER
STAMP AND SIGNATURE