3/5/2014 C32 Marine Engine RNY00001-UP(SEBP4767 - 32) - Systems & Components

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Welcome: a3yn3412
Product: MAR INE ENGINE
Mode l: C 32 MAR INE ENGINE R NY00807
C onfiguration: C 32 Marine Engine R NY00001-UP

Specifications
C32 Marine and Auxiliary Marine Engines
Media Number -SENR9772-06 Publication Date -01/06/2011 Date Updated -08/06/2011

i04397675

Piston and Rings

SMCS - 1214; 1215

Part Number - 213-4835

S/N - RNE1-UP

Part Number - 213-4835

S/N - RND1-UP

Part Number - 239-6144

S/N - RNE1-UP

Part Number - 213-4835

S/N - T3T1-UP

Part Number - 213-4835

S/N - RNZ1-UP

Part Number - 239-6144

S/N - RND1-UP

Part Number - 239-6144

S/N - RNY1-UP

Part Number - 213-4835

S/N - RNC1-UP

Part Number - 213-4835

S/N - RNR1-UP

Part Number - 213-4835

S/N - RNX1-UP

Part Number - 239-6144

S/N - RNX1-UP

Part Number - 213-4835

S/N - RNY1-UP
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3/5/2014 C32 Marine Engine RNY00001-UP(SEBP4767 - 32) - Systems & Components

Illustration 1 g02577876

Table 1
Specification for the 213-4835 Piston and Rod Gp and 239-6144 Piston and Rod Gp

Item Qty
Part Specification Description

The 1U-6431 Piston Ring Groove Gauge Gp is used for measuring the ring grooves in keystone style pistons.
Refer to the Special Instruction that is supplied with the piston ring groove gauge group.

The 5P-3519 Piston Ring Groove Gauge Gp is available for checking the ring grooves with straight sides. Refer
to the Guideline for Reusable Parts for instructions on the piston ring groove gauge group.

Install the top piston ring with the side marked "Up-1" toward the top of the piston.
Orient the purple stripe face to the right of the end gaps of the piston ring.

Clearance between the ends of the top piston ring in a cylinder liner bore of
145.0 mm (5.71 inch) is
223-9159
0.40 ± 0.10 mm (0.016 ± 0.004 inch).
Top
1 1
Piston Increase in the clearance between the ends of the top piston ring for each
Ring 0.03 mm (0.001 inch) increase in the cylinder liner bore is
0.08 mm (0.003 inch).

Thickness of new top piston ring is

3.845 mm (0.1514 inch).

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3/5/2014 C32 Marine Engine RNY00001-UP(SEBP4767 - 32) - Systems & Components

Install the intermediate piston ring with the side marked "Up-2" toward the top of the
piston. Orient the white stripe face to the right of the end gaps of the piston ring.

Clearance between the ends of the intermediate piston ring in a cylinder liner bore of
145.0 mm (5.71 inch) is
238-2707 0.600 ± 0.125 mm (0.0236 ± 0.0049 inch).
2 1 Piston
Ring Increase in the clearance between the ends of the intermediate piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is
0.08 mm (0.003 inch).

Thickness of new intermediate piston ring is

2.94 mm (0.116 inch).

The ends of the oil control piston ring should be at a distance of 180 degrees from the
ring end gap when the oil control piston ring is assembled. The green stripe faces to
the right or left of the piston ring end gap.

Clearance between the groove and the new oil control piston ring in a cylinder liner
bore of
145.0 mm (5.71 inch) is
246-5659 0.55 ± 0.15 mm (0.022 ± 0.006 inch).
3 1 Piston
Ring Increase in the clearance between the ends of the oil control piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is
0.08 mm (0.003 inch).

Thickness of new oil control piston ring is

2.980 ± 0.010 mm (0.1173 ± 0.0004 inch).

Width of groove in new piston body assembly for oil control piston ring is
3.020 ± 0.010 mm (0.1189 ± 0.0004 inch).

Thoroughly lubricate the piston pin with clean engine oil before the piston pin is
inserted into the piston body assembly and the rod assembly.

Outer diameter of the new piston pin is

59.975 ± 0.005 mm (2.3612 ± 0.0002 inch).
180-7350
Inner diameter of the new piston pin is
4 1 Piston Pin
25.4 ± 0.5 mm (1.00 ± 0.02 inch).

Length of the new piston pin is

89.80 ± 0.15 mm (3.535 ± 0.006 inch).

Bore in the new piston body assembly for the piston pin is
60.0925 ± 0.0075 mm (2.36584 ± 0.00030 inch).

150-1156
Torque to
5 1 Special
25 ± 6 N·m (221 ± 53 lb in).
Bolt

Thoroughly lubricate the entire piston in zone (A) with clean engine oil prior to assembly into the cylinder block.

After the piston rings have been installed, rotate the piston rings so that the end gaps are 120 degrees from each

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3/5/2014 C32 Marine Engine RNY00001-UP(SEBP4767 - 32) - Systems & Components

other.

Refer to Guideline for Reusable Parts, SEBF8049, "Pistons" and Guideline for Reusable Parts, SEBF8051,
"Piston Pins and Retaining Rings".

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