Purpose: Provide Instruction for Pump Suction Strainer Cleaning.
Scope: This procedure applies to all type of Pump Strainer cleaning. Craftsman: This procedure applies to Foreman / Riggers only. HSEF Issues: If service contains H2S necessary precaution taken to avoid inhaling. Special Tools: Rigging loose gears (Slings, D’Shackles etc). Sr. Steps Details Done ( Y/N ) No. Obtain necessary PTW duly signed by Review Correct Tag No. & understand RA 1 Issuer/Acceptor & Area Executive. sheet. Also verify that isolation done In case of H2S Service, wear online BA. 2 Loosen bolts of strainer flange In case of slugging wrench application wear Cricket Helmets. Keep Temporary Tray below strainer 3 To contain any remnant liquid spillage flange The strainer flange may be heavy & require manual / crane assisted rigging. Flange to 4 Remove / Rotate the strainer flange. be lifted with welded lug wherever provided. Use certified tools only. The gaskets contain spirals with sharp edges & Remove the old gasket & dispose off to 5 are a potential injury source. New gasket scrap bin should be available. Both rod, welded inside pipe to be 6 Remove Strainer Element checked for welding. Any pyrophoric material to be disposed off in Clean strainer element with air / water 7 designated location in consultation with area as required executive Strainer element should be projected 8 Box up strainer element up to gasket face. Clean strainer flange face & bolt/stud 9 threads Position strainer flange back to position 10 & loose fit 50% of bolts
11 Insert new gasket & fix the balance bolts
CHECKED BY:HLG PAGE :1 OF 2
JAMNAGAR CENTRAL PLANNING REV :00 MANUAL ISSUE :01 APPROVED BY: HLG DATE :01/09/2011 AUTHOR :SN CENTRAL PLANNING SECTION RELIANCE DTA REFINERY MANUAL 4.01 RJN/CES/CP/4001
12 Tighten the bolts in proper torquing
Leak test should be carried out. sequence
Perform housekeeping & dispose off the These include oily rags, cotton gloves & old 13 scrap to designated location. gaskets.
Get the PTW closed by acceptor & return
14 the same to Area Executive.
Signature: ________________
CHECKED BY:HLG PAGE :2 OF 2
JAMNAGAR CENTRAL PLANNING REV :00 MANUAL ISSUE :01 APPROVED BY: HLG DATE :01/09/2011 AUTHOR :SN
Troubleshooting Rotating Machinery: Including Centrifugal Pumps and Compressors, Reciprocating Pumps and Compressors, Fans, Steam Turbines, Electric Motors, and More