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SPE 77502

Application of Transient Multiphase Compositional Tracking for Pipeline Flow Analysis


Allan Rydahl, SPE, Scandpower Petroleum Technology, Inc.

Copyright 2002, Society of Petroleum Engineers Inc.


(T). Based on an overall total fluid composition the properties
This paper was prepared for presentation at the SPE Annual Technical Conference and are tabulated at a number of (P, T) points. During the course
Exhibition held in San Antonio, Texas, 29 September–2 October 2002.
of the simulation the model interpolates in the properties table
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
as needed. This method is referred to as a table-based
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to approach. The primary purpose of using a table-based
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at approach is to save simulation time.
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
Recent advances of (2.) in the numerical handling of flash
for commercial purposes without the written consent of the Society of Petroleum Engineers is calculations for multiphase flow simulations have enabled a
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300
words; illustrations may not be copied. The abstract must contain conspicuous more rigorous simulation approach to be developed.
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. The approach, compositional tracking (3.), accurately takes
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
into account the fluid compositional changes in space and
time, and continuously calculates physical properties based on
Abstract the in-situ hydrocarbon and aqueous compositions. The
This paper details the application of transient multiphase compositional tracking approach consequently does not have
compositional tracking in a pipeline flow simulation study. the same limitations in application as the table-based
Comparisons of results between the compositional modeling approach.
approach and results obtained using a precalculated table- Potential application areas for the compositional tracking
based fluid property approach is presented. Both simulation approach are for simulations involving some degree of phase
models are based on the dynamic two-fluid theory commonly separation of gas and liquid for example:
used to simulate transient multiphase flow in wells and
pipelines. When comparing the simulation results with • Shut-in (liquid settles in low spots)
pipeline depressurization field data for one field case, the gas
• Restart (potential slugging)
outlet rate and pressure is simulated with greater accuracy
• Depressurization (gas removed from pipeline
using the compositional tracking approach. For a second field
potentially together with liquid slugs)
case the simulation results are comparable for gas outlet rates
and pressures although the compositional tracking overall is • Slugging (alternate flow of gas and liquid)
better. For liquid volumes the results are of comparable • Mixing of fluids from pipelines that individually
quality for both field cases. are in a transient state resulting in varying
transient state in the merge pipeline
Introduction • Hot oil circulation and well start-up
Transient multiphase flow in wellbores and pipeline systems is
typically analyzed using a dynamic two- or three-fluid Whereas it is intuitively obvious that a compositional
modeling technique (1.). To determine pressure drop, modeling approach will allow a more accurate fluid
temperature changes and flow regime, the model essentially description in a system with varying mixing of different fluids
solves conservation equations for mass, momentum and from different pipelines with time, it is less obvious that a
energy for the gas and liquid phase or phases as a function of compositional model is required for a simpler system
time. For hydrocarbon systems with water, the model can consisting of, for instance, a single pipeline. Even if there are
handle water either as an integral part of the hydrocarbon recognized compositional effects during slugging, is it enough
phase or as a separate liquid phase. The most important fluid to justify the more rigorous compositional approach
physical properties and transport properties that are required considering the uncertainty in the calculation of the properties
by the model are density, viscosity, thermal conductivity and of the slug flow regime (4.) in the first place? Even if there are
heat capacity, surface tension and phase mass fractions. compositional effects during the depressurization of a
The traditional representation of the required fluid pipeline, is it enough to justify the compositional tracking
properties is through precalculated tabular values with an approach to be applied for all such simulations or should it
upper and lower boundary for pressure (P) and temperature only be mandated when certain extreme conditions apply?
2 ALLAN RYDAHL SPE 77502

Simulations with Table-based Approach fraction at all (P, T) points is included in the table. However,
When pre-calculating the physical properties as a function of P it is very common to modify the table-defined default gas
and T for one overall total fluid composition, one essentially mass fraction to a different gas mass fraction. There are
builds any compositional dependency directly into the table. If several situations where this is common practice for instance
the composition changes, the compositional effect on any fluid when simulating the effect of a change in gas-oil ratio with
property will be incorrectly calculated. But how much does time, when mixing multiple production streams or when
fluid properties change with composition? What is the simulating gas lift scenarios. How is this possible? The mass
compositional effect on the fluid properties required in transfer is handled through derivatives only (1.) and thus
transient multiphase flow simulation? requires only an initial value. Once initiated only the relative
change in the phase fractions are computed.
Phase behavior – an example An important implicit assumption is made when the gas
Consider an example where a well is producing the fluid mass fraction is set different from the one calculated by the
composition listed as “Char Fluid” in Table 3 into a pipeline at overall composition: it is implicitly assumed that all inner
800 psia and 80F. Further, assume that the well is slugging lines, or quality lines, in the phase diagram are equidistant. In
resulting in the relative amounts of liquid and gas to vary with Figure 3, the phase diagram for “Char Fluid” is shown with
time. The “Oil” and “Gas” compositions in equilibrium at the some inner quality (volume) lines in the range from 0.95 to 1
inlet conditions are also listed in Table 3. (saturation line). A phase diagram with quality lines is a great
In the table-based approach a pre-calculated table of tool to evaluate the potential transfer of mass between phases
physical properties would be based on the overall composition before a simulation is performed. Estimating the operating
for an average gas-oil flow ratio. In Figure 1 the liquid density pressures and temperatures, it is easy to read in the diagram to
calculated from the total composition – “Char Fluid” is get an overview of the likely phase mass transfer as the
compared to the “Oil” density calculated using the “Oil” phase production passes through the pipeline.
composition only. Isocurves are introduced to illustrate the Before initiating transient multiphase flow simulations, it
difference in density in percent as a function of pressure and is worthwhile to investigate the phase behavior of the fluid to
temperature. better understand the compositional effects in the relevant
At 800 psia and 80F the density match is perfect. The pressure and temperature region.
question is, how much does the density change in the pressure
and temperature region of interest? The “Char Fluid” Case study: Shut-in and depressurization
composition is the same as used in the shut-in and The following example illustrates some similarities and
depressurization case described elsewhere in this paper, and a differences in simulation results for a typical shut-in and
good assumption of minimum temperature during a shut-in is depressurization test. The field study is previously described
thus ambient temperature (60F). From Figure 1 it can be in more detail in (5.).
derived that, had the production into the pipeline at the time In brief, the system is a 5.3 km, 3.688-inch pipeline
shortly before a shut-in been dominated by “Oil” only, the producing a lean gas condensate. The composition is given in
difference in the liquid density at the end of a shut-in would be Table 1. At the outlet a separator is separating the produced
in the order of 0-5% (assuming the shut-in conditions are ~720 liquid and gas. Metering systems at various places measures
psia and ~60F). Had the pipeline been subsea the ambient pressures and gas flow rates. Estimates of volumes are
temperature would have been ~40F and the difference would presented based on partly measured, partly estimated values.
be in the order of 5-10%. For a depressurization case the The field test data consisted of two depressurization tests
temperatures may get even colder and it may be relevant to through a 0.5-inch and a 1.0-inch valve, respectively. The
include a wider P, T area. system was previously simulated using the table-based
In Figure 2 the gas density calculated from the total approach and compared to field test data. Since the original
composition – “Char Fluid” is compared to the “Gas” density simulation model was not available, a new model was build
calculated using the oil phase composition only. Isocurves are for the purpose of this paper. Minor differences are seen in the
introduced to illustrate the difference in density in percent. It results with this table-based simulation model compared to
is evident that the difference in gas density is not great for that of the original study. Some of the differences may be due
these compositions at any P, T point. Almost throughout the P, to updates in the overall simulation model; other may be the
T range the difference is between 0-3%. result of a different simulation setup.
In summary, even if the overall composition of the fluid The original composition was tuned with the Soave-
changes as a function of time, the physical properties for a Redlich-Kwong equation of state (6.) to match two saturation
given phase at a given (P, T) point may remain fairly constant. points as found in Table 2. After regression the saturation
points match exactly. The resulting composition including
Phase behavior – another example pseudo fractions is found in Table 3.
In the dynamic two-fluid model, the phase fractions
computed during a simulation are normally based on the initial Steady state results
gas mass fraction. When building a pre-calculated fluid In Figure 4 and Figure 5, the steady state results when
properties table based on an overall composition, a gas mass using the table-based approach and the compositional tracking
SPE 77502 APPLICATION OF TRANSIENT MULTIPHASE COMPOSITIONAL TRACKING FOR PIPELINE FLOW ANALYSIS 3

approach are presented. Very little discrepancy is seen in Conclusion


simulated inlet pressure, outlet temperature and liquid holdup. Transient multiphase flow compositional tracking simulations
The liquid content in the pipeline is in both cases ~38 bbl were successfully applied to simulate two pipeline
which compares reasonably to an estimated 40-55 bbl from the depressurization tests. In compositional tracking, the fluid
field test. properties are calculated continuously during the simulation
using the in-situ composition The simulation results were
Shut-in results compared to the field data and to a traditional table-based
In Figure 6 and Figure 7, the shut-in results when using the approach in which fluid properties are pre-calculated based on
table-based approach and the compositional tracking approach an overall composition.
are presented. It is seen that the temperature profiles are The compositional tracking approach outperforms the
identical, but the pressure profile is slightly different – about 3 table-based approach especially for the 0.5-inch case. For the
psia. This might be due to different in-situ densities of the 1-inch case where the trend in the results is similar, the
settling liquid phase in the pipeline low spots as previously compositional tracking approach still is more accurate.
discussed. The holdup profiles are essentially the same. The advantages of a compositional tracking model are very
evident from a theoretical point of view, but the results in this
Depressurization through 0.5-inch valve particular case are not unambiguous considering measurement
In Figure 8 and Figure 9, the depressurization results for uncertainty. It is likely that the compositional effects are small
the 0.5-inch valve when using the table-based approach and in this case, which is probably due to the relatively low
the compositional tracking approach are presented. The plots maximum pressure in the system. With small pressure changes
show the difference between the simulation results and the only small errors may be expected in the fluid properties
field data in percent deviation as a function of depressurization calculations between the two approaches. It must be
time. The results for the gas flow show that the table-based anticipated that larger differences between the approaches will
approach seems to first overestimate then underestimate the be seen in systems with higher pressures.
measured values whereas the compositional tracking model
seems to overestimate the gas flow out at all points. The Acknowledgements
maximum deviation between simulations and measurements The author would like to thank Calsep Inc. for allowing access
for the table-based approach is -35%, and for the to a simulation tool able to handle the PVT issues described in
compositional tracking approach only 15%. this paper.
The inlet pressure is more accurately simulated with the
compositional tracking approach with a maximum error of less References
than 8% whereas the table-based approach show a maximum
difference as high as –25%. 1) Bendiksen, K.H., Malnes, D., Moe, R & Nuland, S: “The
In Table 4 the simulated liquid volume outlet flow is Dynamic Two-fluid Model OLGA: Theory and
compared to the measured volume. The two approaches give Application”, SPE 19451, SPE Prod. Eng. May 1992, 171-
very similar results. 180.
2) Rasmussen, C. and Michelsen, M., Submitted to OTC
2003.
Depressurization through 1.0-inch valve 3) Xu, Z.G., Bjurstroem, K.E. and Rasmussen, C.P.: “A
In Figure 10 and Figure 11, the depressurization results for Compositional Model for Transient Simulation in
the 1.0-inch valve when using the table-based approach and Pipelines”, 3rd North American Conf. On Multiphase
the compositional tracking approach are presented. The plots Technology, Banff, Canada, June 6-7, 2002, BHR Group.
show the difference between the simulation results and the 4) Nossen, J., Shea, R. and Rasmussen J.: “New
field data in percent deviation as a function of depressurization Developments in Flow Modelling and Field Data
time. The results show that the compositional tracking and verification”, 2nd North American Conf. On Multiphase
table-based approach seem to follow the same trends. Technology, Banff, Canada, June 21-23, 2000, BHR
Group.
However, the compositional tracking outperforms the table- 5) Shoup, G., Xiao, J.J. and Romma, J.O.: “Multiphase
based model for almost all data points. Both approaches in pipeline blowdown simulation and comparison to field
general underestimate the gas flow out as well as the inlet data”, Multiphase Technology #31, BHR Group, Banff
pressure during the depressurization. June 1998.
In Table 5 the simulated liquid volume outlet flow is 6) Soave, G., Equilibrium constants from a modified Redlich-
compared to the measured volume. Also the remaining liquid Kwong equation of state, Chem. Eng. Sci., 27, pp. 1197-
volume is compared to field data. The two approaches give 1203, (1972).
similar overall results.
4 ALLAN RYDAHL SPE 77502

Table 1 Input molar composition Table 3 Characterized production fluid with pseudo fraction
definition and equilibrium gas and liquid compositions obtained
when flashing at 800 psia and 80 F.
Mole% Molweight Density
[-] [g/mol] [g/cm3] Gas
N2 0.442 28.014 Char. @ 800 psia, Oil
Fluid 80F @ 800 psia, 80F
CO2 1.476 44.01
[Mole%] [Mole%] [Mole%]
C1 78.503 16.043 N2 0.442 0.450 0.038
C2 13.501 30.07 CO2 1.476 1.488 0.858
C3 3.551 44.097 C1 78.505 79.695 19.338
iC4 0.376 58.124 C2 13.501 13.493 13.915
C3 3.551 3.427 9.753
C4 0.663 58.124
iC4 0.376 0.345 1.933
iC5 0.233 72.151 C4 0.663 0.586 4.522
C5 0.194 72.151 iC5 0.233 0.180 2.874
C6 0.209 86.178 0.664 C5 0.194 0.141 2.854
C7 0.255 96 0.738 C6 0.209 0.106 5.307
C8 0.172 107 0.765 C7 0.256 0.057 10.112
C9 0.116 121 0.781 C8 0.172 0.022 7.646
C10 0.073 134 0.792 C9 0.116 0.007 5.555
C11 0.044 147 0.796 C10 0.073 0.002 3.594
C12 0.03 161 0.81 C11 0.044 0.001 2.218
C13 0.022 175 0.825 C12 0.030 0.000 1.511
C14 0.016 190 0.836 C13 - C14 0.038 0.000 1.940
C15 0.012 206 0.842 C15 - C18 0.034 0.000 1.721
C16 0.009 222 0.849 C19 - C20 0.029 0.000 1.459
C17 0.007 237 0.845 C21 0.017 0.000 0.872
C18 0.006 251 0.848 C22 - C23 0.020 0.000 1.026
C19 0.004 263 0.858 C24 - C49 0.019 0.000 0.954
C20 0.083 300 0.910
Table 2 Saturation points
Pressure Temperature
[psia] [F]
4253 50
4406 90
SPE 77502 APPLICATION OF TRANSIENT MULTIPHASE COMPOSITIONAL TRACKING FOR PIPELINE FLOW ANALYSIS 5

Char Fluid vs Oil density difference


1000

859
0.00-5.00
-5.00-0.00
719
-10.00--5.00
-15.00--10.00

Pressure (psia)
-20.00--15.00
578
-25.00--20.00
-30.00--25.00
-35.00--30.00 437
-40.00--35.00
-45.00--40.00
-50.00--45.00 296
-55.00--50.00
-60.00--55.00
-65.00--60.00 156
-70.00--65.00

15
-40 -23 -6 11 29 46 63 80
Temperature (F)

Figure 1: Density difference between “Char Fluid” and “Oil”.


Isocurves illustrates the change in difference as function of pressure and temperature

Char Fluid vs Gas density difference


1000

859

719
Pressure (psia)

9.00-12.00 578
6.00-9.00
3.00-6.00
0.00-3.00 437
-3.00-0.00
-6.00--3.00
296

156

15
-40 -23 -6 11 29 46 63 80
Temperature (F)

Figure 2: Density difference between “Char Fluid” and “Gas”.


Isocurves illustrates the change in difference as function of pressure and temperature
6 ALLAN RYDAHL SPE 77502

Char Fluid - Phase diagram

4500

4000

3500

3000
Vap/liq volume frac 1.000
Vap/liq volume frac 0.990
2500 Vap/liq volume frac 0.980
Vap/liq volume frac 0.970
Vap/liq volume frac 0.960
2000 Vap/liq volume frac 0.950

1500

1000

500

0
-100 0 100 200 300 400 500
Temperature/°F

Figure 3: Phase diagram “Char Fluid” with inner quality volume lines
SPE 77502 APPLICATION OF TRANSIENT MULTIPHASE COMPOSITIONAL TRACKING FOR PIPELINE FLOW ANALYSIS 7

Tre nd data
Inlet pres s u re TB [ps ia ]
Inlet pres s u re C T [ps ia ]
Outlet tem pe ra tu re TB [F]
Outlet tem pe ra tu re C T [F]
755 62
754.5 61.99
61.98
754
61.97
753.5 61.96
psia

753 61.95
F

752.5 61.94
61.93
752
61.92
751.5 61.91
751 61.9
0 100 200 300 400 500 600
T ime [m]
Figure 4: Steady state results. Inlet pressure and outlet temperature.

Profile data
H o ldu p TB
H o ldu p C T
0.5
0.45
0.4
0.35
0.3
0.25
-

0.2
0.15
0.1
0.05
0
0 0.5 1 1.5 2 2.5 3 3.5 4
Le ngth [mile s]

Figure 5: Steady state results. Pipeline holdup profile.


8 ALLAN RYDAHL SPE 77502

Shut-in afte r 2 hours


P res s ure TB
Te m perature TB
Te m perature C T
P res s ure C T
750 80
745
740 75
735
psia

730 70
F

725
720 65
715
710 60
0 1 2 3 4
Le ngth [mile s]
Figure 6: Shut-in results. Comparison of pressure and temperature profiles for
table-based (TB) and compositional tracking (CT) approach

Shut-in 2 hours
H oldu p TB
H oldu p C T
1
0.9
0.8
0.7
0.6
0.5
-

0.4
0.3
0.2
0.1
0
0 0.5 1 1.5 2 2.5 3 3.5 4
Length [mile s]
Figure 7: Shut-in results. Comparison of holdup profile for
table-based (TB) and compositional tracking (CT) approach
SPE 77502 APPLICATION OF TRANSIENT MULTIPHASE COMPOSITIONAL TRACKING FOR PIPELINE FLOW ANALYSIS 9

Gas outlet rate


20

10

0
Deviation %

-10
TB
-20
CT
-30

-40
0 10 20 30 40 50 60
Time (min)
Figure 8: Difference in gas outlet flow rate for 0.5-inch depressurization case using TB and CT approach compared to field data

Inlet pressure - site 1


5
0
-5
Deviation %

-10

-15
TB
-20
CT
-25

-30
0 10 20 30 40 50 60
Time (min)

Figure 9: Difference in inlet pressure for 0.5-inch depressurization case using TB and CT approach compared to field data

0.5 inch case Measured TB CT


[Std. bbl] [Std. bbl] [Std. bbl]
Liquid volume 24 25 24
remaining
Liquid volume 7 6 6
outlet
Table 4: Absolute liquid volumes for 0.5-inch depressurization case using TB and CT
approach compared to field data
10 ALLAN RYDAHL SPE 77502

Gas outlet rate


40
30
20
TB
10
CT
Deviation (%)

0
-10
-20
-30
-40
-50
-60
0 5 10 15 20 25
Time (min)

Figure 10: Difference in gas outlet flow rate for 1.0-inch depressurization case using TB and CT approach compared to field data

Inlet pressure - site 1

10

0 TB
CT
-10
Deviation %

-20

-30

-40

-50
0 5 10 15 20 25
Time (min)

Figure 11: Difference in inlet pressure for 1.0-inch depressurization case using TB and CT approach compared to field data

1.0 inch case Measured TB CT


[Std. bbl] [Std. bbl] [Std. bbl]
Liquid volume 22 18 18
remaining
Liquid volume 10 11 11
outlet
Table 5: Absolute liquid volumes for 1.0-inch depressurization case using TB and CT
approach compared to field data

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