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The heat flux through the pipe wall layers is calculated by the code with user-defined thermal
conductivities, specific heat capacities and densities for each wall layer.
The former is recommended since the heat storage capacity in the wall is often significant. It is preferred
to include a dynamic calculation of the temperatures of individual wall layers in a transient simulation.
The latter option will save some CPU time, but should be used with care and preferably in steady state
situations only.
Buried pipelines may be modelled with the soil as the outermost wall layer. The first method of
calculating the heat flux (where heat flux is a function of wall properties) should then always be used due
to the large thermal mass of the soil.
The thickness of the composite soil layer is based on an equivalent heat transfer coefficient for the soil
for a pipeline burial of a particular depth. Theoretically, the equivalent heat transfer coefficient from the
outer surface of a buried pipeline to the top of the soil can be calculated to be:
(a)
where:
D = outer diameter
diameter of buried pipe
H = distance from centre of pipe to top of soil
lsoil = soil heat conductivity
The thickness of the composite soil layer can be determined using the expression below for a known
value of the soil thermal conductivity:
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(b)
where:
Rsi = inner radius of soil layer (=outer radius of pipe wall)
Rso = outer radius of soil layer
ksoil = input value of soil conductivity
The specific heat capacity of the soil may be adjusted as follows in order to predict the transient heat
transfer accurately:
(c)
where:
Cp input = input value of soil thermal capacity
Cp soil = soil thermal capacity
Heat transfer at steady state conditions depends only on the outer soil layer radius R so and on ksoil.
However, for dynamic situations, a good soil discretization is important in order to obtain a reliable
temperature profile across the wall layer. Alternatively, the Solid Bundle module may be used in such a
situation.
For heat capacity, the value specified in HEATTRANSFER is used for all temperatures above the
melting point. A multiplier ( HCAPMULT) is used below the melting point. If the FUISIONMULT key is
different from 0, a step wise function is used for heat capacity having the value equal to FUSIONMULT
in the phase changing region. If the FUSIONMULT key is 0, linear interpolation is performed between 1
and HCAPMULT. The FUSIONMULT key takes the latent heat of fusion (additional energy added or
withdrawn for a phase change) into consideration.
The exmple below describes how the latent heat of fusion is caluated. The phase changing region is
from 0 to -1 C. Then, one multiplier is used between 0 and -1 C, while another multiplier is used below -1
C. The multiplier between 0 and -1 C also takes into consideration the latent heat of fusion. As an
example soil with dry density 1900 kg/m3. With 10% water weight/dry soil weight the moist unfrozen heat
capacity is 1067 J/(kgC) (0.255 btu/(lbF) and the frozen heat capacity is 876 J/(kgC) (0.209 btu/(lbF).
The latent heat of fusion is (190 kg/m3*333 kJ/kg)/(2090 kg/m3) = 30.27 kJ/kg. This gives a multiplier of
29.4 in the range from 0 and -1 C.
Thermal conductivity given in HEATTRANSFER is used directly for temperatures above the melting
point. A conductivity multiplier (CONDMULT) is used for temperatures below the melting point. Linear
interpolation is used in between.
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Limitations
Wall Layer Thickness
The numerical solution for the temperatures in the wall layer depends on the discretisation of the layer. It
is sufficient to undiscretize the wall layer for steady-state calculations.
A finer discretisation of the wall layers may be necessary for transient calculations, when the heat
storage in the pipe walls can be important (cool down or warm up), A wall layer should, as a rule of
thumb, not be thicker than approximately 30% of the outer radius of the layer. The change in thickness,
δ, between two neighbouring layers should be 0.2 ≤ δ(i)/δ(i-1) ≤ 5 to obtain a good accuracy.
If ELECTRICHEAT is defined in the WALL definition, it is preferable to have at least three layers and
define the electric heating in the middle layer.
Very thin layers, such as paint etc., should be included in a neighbouring layer by adjusting the thickness
and conductivity of that layer. Only the thickness needs to be adjusted if the thermal conductivity of the
thin layer is fairly close to the conductivity of one of it's neighbours.
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SOLIDBUNDLE
Description ( See also: Keys)
This network component stores all information that is required to configure a solid bundle. This may
be done by either editing the keywords and keys directly, or through the Bundle Editor in the GUI.
Associated keywords:
COMPONENT AMBIENTDATA TRENDDATA PROFILEDATA
In the following example, a (partially) buried pipeline is modelled. The pipe is assumed to have a
centre line, yc, located 25 cm below the soil surface. The air temperature is measured to be 25 ° C
and the soil temperature 1 m under the ground is 20 ° C. The soil temperature reading is assumed
to be uninfluenced by the presence of the pipe.
1. Start by adding a COMPONENT and associate the flowpath to this. A natural choice for the
soil surface is y = 0, so the pipe must be moved down 25 cm. This is done by setting
YOFFSET = -25 cm for this COMPONENT.
2. The soil is modelled by using a rectangular SHAPE with an associated soil MATERIAL. We
assume that the effect of the pipe on the soil temperature is negligible at a distance of
approximately 1.5 m to each side and 2 m down. The parameters for the shape then
becomes: X_LOWER_LEFT = -1.5 m, Y_LOWER_LEFT = -2 m, X_UPPER_RIGHT = 1.5 m,
Y_UPPER_RIGHT = 0 m.
3. Finally, the ambient conditions must be specified. In this case we can use a single
AMBIENTDATA with TYPE = SIMPLEBURIED. Above ground we have air at 25 ° C, thus
HOUTEROPTION = AIR and TAMBIENT = 25 C. We have positioned the soil surface at y = 0
m, so SOILSURFACELEVEL = 0 m. The soil temperature is set by specifying
SOILTEMPERATURE = 20 C and SOILTEMPLEVEL = -1 m.
COMMENTS:
In this example, the OLGA WALL is in contact with both air and the solid SHAPE. Due to the
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potentially large temperature difference between the top and botom of the pipe, it may be advisable
to remove some of the outer wall layers from the OLGA WALL and use one or more SHAPES to
model the wall layers. This is done by simply creating a circular SHAPE with the outer radius of the
wall layer. Please note that the order of the SHAPE COMPONENTS are important and that the wall
layer COMPONENT must be defined after the rectangular soil COMPONENT. Otherwise, the wall
layer COMPONENT will be hidden by the soil COMPONENT.
The vertical boundaries of the soil above SOILTEMPLEVEL was modelled using the default
NOFLUX option for SOILVERTBOUND. This option assumes that there naturally is no heat flux
across these boundaries. However, if the boundaries are too close to the pipe, the temperature in
the soil may be overestimated. A better choice may then be to use the FIXEDTEMP option. This will
force the temperature to be equal to the SOILTEMPERATURE on these boundaries
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