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PAPER 2003-195

PETROLEUM SOCIETY
CANADIAN INSTITUTE OF MINING, METALLURGY & PETROLEUM

Inflow Performance Methods for Evaluating


Downhole Water Sink Completions vs.
Conventional Wells in Oil Reservoirs With
Water Production Problems
O. Arslan, A.K. Wojtanowicz, C.D. White
Louisiana State University

This paper is to be presented at the Petroleum Society’s Canadian International Petroleum Conference 2003, Calgary, Alberta,
Canada, June 10 – 12, 2003. Discussion of this paper is invited and may be presented at the meeting if filed in writing with the
technical program chairman prior to the conclusion of the meeting. This paper and any discussion filed will be considered for
publication in Petroleum Society journals. Publication rights are reserved. This is a pre-print and subject to correction.

ABSTRACT drainage, because it cannot model distributed water


A new method and software have been developed to saturation around well.
identify promising reservoir candidates for production New algorithms and an interface to a commercial
improvement using DWS technology. DWS employs dual reservoir simulator have been written and used as a
completion in wells affected by excessive water problem. numerical tool for DWS well performance analysis and
The bottom completion drains the water and keeps the design. The tool captures hydrodynamic interaction
top completion open to oil inflow. The system has proven between the two completions of the well in terms of
to be effective by increasing oil rate, particularly when pressure interference, water saturation (coning), and
the drained water – not contaminated with oil – can be producing water cut for any combination of top and
disposed off without further processing. Decision on bottom production rates in presence of heterogeneities,
using DWS must be based upon pre-evaluation of capillary forces, and relative permeabilities. It is used to
reservoir candidates through a theoretical comparison determine a cluster of inflow performance relationships
of DWS and conventional well performances. Analytical (IPR) for a DWS well to be compared with a single IPR
modeling, to date, would predict oil productivity for the conventional well. It is shown that optimized
performance but has fallen short of precision in inflow conditions for maximum oil rate provide an
forecasting conditions for clean (oil-free) water unbiased criterion for comparing performance of DWS
with conventional wells using a ratio of productivity decide on well completion schemes while describing an
improvement (PIR). optimization procedure for a producing DWS well.

The numerical tool has been also used to study


sensitivity of PIR to several parameters of reservoirs NODAL ANALAYSIS FOR CONVENTIONAL AND
DWS WELLS
with bottom drive: mobility ratio, vertical-to-horizontal
permeability ratio, oil-to-water zone thickness ratio, Nodal analysis seeks the highest oil or gas production
drainage radius, capillary pressure, and limiting rate(5)(8)(9). The node at the bottom of a well couples the
pressure drawdown. Two of these six parameters mostly tubing and inflow performance (Fig. 1). Valid solutions
determine superiority of DWS over conventional wells: require that the tubing and inflow curves intersect at the
oil-to-water zone thickness ratio and limiting pressure flowing bottomhole pressure. Wells with low
drawdown. Three parameters are insignificant and bottomhole pressures may not have the natural flow of
could be eliminated from the correlation. The results are oil or the operating rate is economically limited. In such
combined in a regression formula to be used for ranking cases, a pump may be installed for attaining higher
DWS reservoir candidates. An example is demonstrated production rates.
using data from an oilfield with severe water problem. Nodal analysis for oil reservoirs with bottom water
drive should consider the critical rate due to the presence
INTRODUCTION of water cut for higher rates. Critical rate is usually small
Well optimization methods aim to maximize for a profitable operation. In such cases, oil wells are
hydrocarbon production from a well. For reservoirs, produced at higher rates where increasing water cut
underlain with water, the maximum water-free values are observed (Fig. 2).
production rate is defined as the critical flow rate. Water Increasing water cut degrades well productivity and
affects the well productivity by decreasing oil mobility tubing performance (Fig. 3). The increased hydrostatic
and degrades the tubing performance by increasing the head at higher water cuts reduces the well production
hydrostatic gradient. capacity in turn as shown for 0, 0.1,and 0.2 water cut
Nodal analysis is commonly used in the oil industry values. Producing water cut exceeds 20 percent even for
for well production optimization. Inflow performance the production rate qo<100 bpd (Fig.2). The tubing
curves are generated either using analytical or empirical performance curves have higher slopes as inflowing
models or employing reservoir simulators. Gilbert(1) water cuts increase ,which will decrease the flow rate at
defined a relation between flow rate and pressure and this node (Fig.3). The impact of water cut on tubing
introduced inflow performance curves. Vogel(2) performance is important to consider in DWS well
presented an empirical method using a reservoir evaluations. IPR – TPR intersection (optimal rate) is
simulator for solution-gas drive reservoirs. Wiggins, smaller for the actual TPR with varying water cut values
Russel and Jennings(3) and Brown(4) present analytical than intersection defined by TPR curves generated for
inflow curves for multiphase flow conditions. Brown various water cuts unless the inflow water cut is used.
and Beggs(5) distinguished oil zone productivity index The productivity index (PI) concept is not very useful
and water zone productivity index. for wells with the water production, because the
Experimental and field cases showed that downhole production from the well includes water. Therefore,
water sink (DWS) technology suppress production in oil productivity index to oil (PIo) is used as criteria:
producing completions. (6)(7) Optimization of producing
rates for the two completions in a DWS well has not qo
been addressed. This work led to the analysis of DWS PI o = .....................................................(1)
( p R - p wf )
wells using an inflow based approach for production
optimization. This approach would assist the engineer to

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Equation (1) is the oil production per unit pressure top completion rate dominates inflow response, bottom
drop (bpd/psi). Oil productivity decreases for increasing completion drains water from top completion and
production rates because of the increasing water cut for a reduces the water cut and required pressure drawdown
conventional well (Fig.4). for a particular top rate; the bottom completion also
competes for available reservoir energy. These results
DWS technology isolates two completions by a
can be visualized by examining the pressure drawdown
packer. Top completion is in the oil zone for improved
as a function of the top and bottom rates (Fig. 6). The
oil production. The bottom completion is at or below the
top completion produces only oil where the surface is
water oil contact; it is used to produce water to improve
planar (i.e., the inflow performance is approximately
oil production at the top completion. The rates for the
linera). The oil productivity for DWS well depends on
two completions are adjusted to reduce or completely
the rates from both completions. The maximum PIo is
eliminate water from the top completion while
obtained if the bottom completion maintains the top
producing water not contaminated with oil that can be
completion to zero water cut (Fig. 7). The maximum oil
disposed off without further processing. Conventional
productivity occurs along the boundary between the
nodal analysis methods do not provide solutions for this
planar, water-free region and the non-linear region in the
two-rate system.
pressure drawdown plot (Figures 6 and 7). Several
New algorithms and an interface to a commercial observations can be made from figure 6:
reservoir simulator(10) have been written and used as a
ß For fixed top completion rate, if the bottom
numerical tool for DWS well performance analysis and
completion rate is higher than optimal the oil
design. This tool captures hydrodynamic interaction
productivity is affected only moderately because
between the two completions of the well in terms of
the well remains in the linear drawdown region.
pressure interference, water saturation (coning), and
producing water cut for any combination of top and ß For fixed top completion rate, if the bottom
bottom production rates in presence of heterogeneities, completion rate is too low then oil productivity
capillary forces, and relative permeabilities. Tubing decreases significantly because water coning
performance models are included. moves the well into the nonlinear drawdown
region.
The numerical tool is used to determine a cluster of
inflow performance relationships (IPR) for a DWS well ß In contrast, for fixed bottom completion rate the
to be compared with a single IPR for the conventional effects of a too-low top completion rate will in
well. Classical nodal analysis is extended to water sinks general be less than the effects of a too-high top
by evaluating the pressure versus flow rate relationship completion rate.
for the top completion for a range of bottom rates. The
DWS well optimization imposes the estimation of
diagnostic plots are the same as used previously. Inflow
maximum oil production with minimum oil-free water
curves for a conventional well (zero bottom rate) and
production at the bottom completion for a given pressure
DWS well with 200, 500, and 800-bbl/day bottom rates
drawdown.
are shown together with their related tubing
performances including the varying inflow water cuts
(Fig. 5). By controlling water from the top completion, MODEL SELECTION AND NUMERICAL
EXPERIMENTS
DWS technology increases the maximum natural flow
rate, reduced the flowing water cut (Fig. 4) and produces Candidate reservoir model selection can be based
oil free water from the bottom completion. upon the constant rate responses for an arbitrarily given
well geometry in a single well – radial reservoir model.
The inflow performance of the top completion of dual- The productivity improvement criterion is introduced to
completed wells is complicated by interference with compare conventional and DWS well performances for
bottom completion production rate (Fig. 6). Although feasible ranges of mobility ratio (M), vertical to

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horizontal permeability ratio (kv/kh), oil-to-water zone 0.088 0.0402
Êk ˆ Êh ˆ
thickness ratio (ho/hw), drainage to well radius ratio 1.344ÁÁ v ˜˜ ÁÁ o ˜˜
(re/rw), capillary transition zone to oil zone thickness PI o DWS = Ë k h ¯ Ë hw ¯
0.0136 0.0179 0.203
ratio h(pc)/ho, and maximum pressure drawdown to 0.949 Ê re ˆ Ê h(pc )ˆ Ê Dp ˆ
M ÁÁ ˜˜ ÁÁ ˜˜ ÁÁ ˜˜
reservoir pressure ratio (Dp/pR) (Table 1). Ë rw ¯ Ë ho ¯ Ë pR ¯
..............................(7)
These 6 factors were considered at two different
values. The two level factorial has 26 = 64 cases. Each The mobility term has the strongest effect on the PIo
case requires 212 matrix of rates (441 reservoir for a DWS well followed by the pressure drawdown
simulations) to investigate the relevant ranges in top and limit term. On the other hand, least sensitivity
bottom rates treated as 2-factor 21-level design. In total coefficient is observed for the (re/rw) term, which is
14,112 simulation runs were used to compute the inflow unsurprising.
performance of these systems. A special batch
Dropping the effect of (re/rw) term, the same analysis
management program was used to create, queue, and
is conducted on a set of 35 = 243 cases (Table 3). Each
analyze these models.
case further included the 212 matrix of rates (total of
Linearized error analysis (11) is used to find a relation 35,721 runs). PIo relationship became;
type with the best correlation coefficient (R2),
0.068 0.037
Êk ˆ Ê ho ˆ
1.51ÁÁ v ˜˜ ÁÁ ˜˜
Y=Y(X1,X2, X3,…., Xi) ................................................. (2)
PI o- DWS = Ë kh ¯ Ë hw ¯ .........(8)
0.0087 0.203
Linearizing Y by writing its differential expansion: Ê h(pc )ˆ Ê Dp ˆ
M 0.927 ÁÁ ˜˜ ÁÁ ˜˜
∂Y ∂Y ∂Y Ë ho ¯ p
Ë R¯
dY = dX 1 + dX 2 + ...... + dX i ….. (3)
∂X 1 ∂X 2 ∂X i Defining the ratio of productivity improvement as;

Observing differential properties of natural logarithms


after some mathematical manipulation, PIR = (PIo-DWS – PIo-Con)/ PIo-Con................................................... (10)

d ln(Y ) = a1 d ln( X 1 ) + a 2 d ln( X 2 ) + ...... + a i d ln( X i ) ..(4) And applying a similar regressional analysis for PIR,
where ai’s are sensitivity coefficients. 0.069 0.017 0.176
Êk ˆ Ê h(pc )ˆ Ê Dp ˆ
3.52M 0.048 ÁÁ v ˜˜ ÁÁ ˜˜ ÁÁ ˜˜
The oil productivity index (PIo) is assumed to be a Ë kh ¯ Ë ho ¯ Ë pR ¯ .....(11)
PIR =
function of the form, Ê ho ˆ
0.536

ÁÁ ˜˜
Êr ˆ Êk ˆ Ê ho ˆ Ë hw ¯
PI o = Cf 1 ( M ) f 2 ÁÁ e ˜˜ f 3 ÁÁ v ˜˜ f 4 ÁÁ ˜˜ *
Ë rw ¯ Ë k h ¯ Ë hw ¯ ….. .. (5) This unbiased regression formula using least squares
f 5 ( h( Pc )/ ho )f 6 (Dp / p R ) approach yielded a multiple correlation coefficient (R2)
of 0.962 for a wide range of reservoir parameters (Table
A linear form of this equation is 2). In all of the cases, DWS completions increased the
oil productivity index. For the 35 = 243 cases considered,
Êr ˆ Êk ˆ
d ln(OPI ) = a1d ln(M ) + a2 d lnÁÁ e ˜˜ + a3d lnÁÁ v ˜˜ + minimum increase was 63 percent and maximum was
r
Ë w¯ Ë kh ¯ .. ... .(6) 457 percent improvements was observed. Productivity
Êh ˆ improvement is very sensitive to oil to water zone
a4 d lnÁÁ o ˜˜ + a5d ln ( h(pc )/ ho )+ a6 d ln (Dp / pR )
Ë hw ¯ thickness ratio (ho/hw) and drawdown (Dp/pR) (Table 3).

For the other reservoir and well parameters (Table 2), Tawila field(12) in Yemen is reported to have oil
the following PIo relationship for a DWS well is found: production with water cut. Using the productivity

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improvement formula (Eq. 11), a productivity kv vertical permeability
improvement of 4.2 is estimated that is very promising
M mobility ratio
for the application of DWS technology.
PIo productivity index to oil

CONCLUSIONS PIR ratio of productivity improvement


Simulation assisted production optimization pR average reservoir pressure
incorporates models of complex fluid flow phenomena
of water coning, capillary pressure, relative pwf flowing bottomhole pressure
permeabilities for dual completed wells. Inflow-based qo oil Rate
optimization for DWS wells considers variations in the
re drainage radius
water cut response as bottom and top completion rates
vary. Water control significantly affects both inflow and rw well radius
tubing performance.
Xi ith predictor
Oil productivity index is sensitive to mobility ratio
Y response
and the operating pressure drawdown. On the other
hand, the drainage radius is observed to be the least ∆p pressure drawdown
influencing parameter. The maximum PIo is achieved for
the top and bottom rates where coning or reverse coning REFERENCES
is least. 1. Gilbert, W.E.: “Flowing and Gas Lift Well Performance,”
Productivity improvement provides a screening tool API Drilling and Production Practice, 1954, Dallas, Texas,
126-157
to select candidate reservoirs for the application of DWS
technology. DWS wells yield productivity gains for all 2. Vogel, J.V.: “Inflow Performance Relationship for
the cases analyzed. DWS well completion is most Solution–Gas Drive Wells,” Journal of Petroleum
effective in reservoirs with relatively thick water zones Technology, (Feb. 1966)
producing with high-pressure drawdowns. 3. Wiggins, M.L., Russel, J.L., and Jennings, J.W., Analytical
Inflow Performance Relationships for Three Phase Flow,
paper SPE 24055 presented at 1992 Western Regional
ACKNOWLEGEMENTS
Meeting, California, April, 273-282.
This study is part of an LSU research program
4. Brown, K.E., James, F.L, Nodal Systems Analaysis of Oil
Downhole Water Sink Technology Initiative (DWSTI)
and Gas Wells, Journal of Petroleum Technology, (Oct.
funded by Joint Industry Project (JIP) for the application
1985).
and development of the Downhole Water Sink
Technology for water control in petroleum wells. 5. Brown, K.E., The Technology of Artificial Lift Methods,
Authors would like to express appreciation to the pp. 61-66, PennWell Publishing Co., Tulsa, OK, 1977.

DWSTI JIP for supporting this study 6. Shirman, E.I. and Wojtanowicz, A.K., Water Coning
Reversal Using Downhole Water Sink- Theory and
Experimental Study, SPE 38792, PROC. 72th Annula
NOMENCLATURE
Technical Conference and Exhibition of SPE, San Antonio,
ai sensitivity coefficient Texas, October 5-8, 1997.

ho oil zone thickness 7. Inikori, S.O., Wojtanowicz, A.K., and Siddiq, S.S., Water
Control in Oil Wells with Downhole Oil-Free Water
hw water zone thickness
Drainage and Disposal, SPE 77559, SPE Annual Technical
h(pc) capillary transition zone thickness Conference and Exhibition, San Antonio, TX, Sep 29 – Oct
2 2002.
kh horizntal permeability

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8. Economides, M.J., Hill, A.D., Economides, C.E., 11. Jensen, J.L., Lake, L.W., Corbett, P.W.M., Goggin, D.J.,
Petroleum Production Systems, Prentice Hall, Upper Statistics for Petroleum Engineers and Geoscientists,
Saddle River, NJ, 1994. Elsevier, Amsterdam, 2003.

9. Beggs, H.D., Production Optimization Using Nodal 12. Beattie, C.I., Mills, B.R., and Mayo, V.A., Development
Analysis, Oil and Gas Consultants International INC., Drilling of the Tawila Field, Yemen, Based on Three-
Tulsa, Oklahoma, 1991. Dimensional Reservoir modeling and Simulation, SPE
49272, SPE Annual Technical Conference and Exhibition,
10. GeoQuest, Schlumberger, ECLIPSE Reference Manual
New Orleans, Louisiana, 27 – 30 September 1998.
2001A(2001)

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M, lw/lo kv/kh ho/hw re/rw h(Pc)/ho DP/Pr
6 0.6 0.5 3490 0 0.05
2 0.2 2.5 1745 0.4 0.083

TABLE 1. Reservoir Parameters for Experimental Design -I

M, lw/lo kv/kh ho/hw H(Pc)/ho DP/Pr


6 0.8 2.5 0 0.0500
4 0.4 1 0.2 0.1333
2 0.1 0.5 0.4 0.1667

TABLE 2. Reservoir Parameters for Experimental Design - II

+ - + - + - + -
PIRavg kv/kh kv/kh ho/hw ho/hw h(Pc)/ho h(Pc)/ho DP/Pr DP/Pr

M+ 2.150 2.48 -7.19 -40.67 36.45 16.73 -15.38 10.53 -19.77

M- 2.035 4.07 -7.39 -41.25 45.57 12.16 -15.28 5.11 -8.52


+
kv/kh 2.190 -43.37 44.96 13.80 -15.15 5.52 -10.99
-
kv/kh 1.942 -37.93 34.69 13.31 -12.72 10.01 -16.77
+
ho/hw 1.238 3.23 -7.17 7.01 -10.89
-
ho/hw 2.965 17.04 -16.61 7.95 -12.87
+
h(Pc)/ho 2.408 5.30 -9.39
-
h(Pc)/ho 1.792 23.63 -0.64
”+” and “-“ indicates the maximum and minimum values of factors considered in this study (Table 2). The values
indicate the percent change against each experiment from its mean (PIRavg column) calculated for each row. Larger
absolute values indicate larger effects.

TABLE 3. Productivity Improvement Ratios and % Response Change against Its Predictors

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FIGURE 1. Inflow and Tubing Performance

6000
Varying WC
WC= 0.2
5800
IPR
WC= 0.1
5600
Pwf, psi

WC= 0
5400

5200

5000
0 300 Rate, bpd 600 900

FIGURE 2. Critical Rate and Producing Water Cut FIGURE 3. IPR versus various water cut TPR’s

1.6 1

1.4
0.8
1.2
Water Cut, fraction
OPI, bpd/psi

1
0.6

0.8

0.4
0.6

0.4
0.2
0.2

0 0
0 200 400 600 800

Top Rate, bpd

FIGURE 4. Oil productivity index (PIo) and water cut responses for a conventional well

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6400
Tubing Performance qbot=0 bpd
Curve
6200
qbot=200 bpd

6000

5800
qbot=500 bpd
Pwf, psi

qbot=800 bpd
5600

5400

Inflow Perf. Tubing Perf. WaterCut


5200 0 0 0.258 Increasing
200 200 0.173 WC
500 500 0.061
800 800 0.006
5000
0 100 200 300 400 500 600 700 800 900
Top Completion Rate, bpd
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FIGURE 5. IPR-based analysis for the top completion in a DWS well

800-1000

600-800

400-600

200-400
1000
0-200
Drawdown, psia

800
90
Pressure

0
600 75
0
60
400 0
45
0
pd

200 30
0
,b

15
0
p

0
to
Q

0
2000 1600 1200 800 400 0

Qbot, bpd

FIGURE 6. Pressure drawdown at top completion pressure response

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1.8-2.4

2.4 1.2-1.8

1.8
0.6-1.2
OPI, bpd/psi

1.2
0-0.6

90
0.6

75

0
60

0
y
da

45

0
l/
bb
30

0
0
,
15

0
2000 1500 1000 500 0 Q top
0

Qbot, bbl/day

FIGURE 7. Top completion oil productivity index response

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