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J. C. KARP'
JUNIOR MEMBER AIME
GULF RESEARCH & DEVELOPMENT CO.
D. K. lOWE
PITTSBURGH, PA.
N. MARUSOV
MEMBER AIME
This paper considers, from an engineering viewpoint, A schematic drawing of a horizontal barrier in a reser-
several factors involved in creating, designing and locating voir is shown in Fig. 1. Two maximum stable water cones
horizontal barriers for controlling water coning. This is are illustrated-one for the wellbore diameter and the
an effort to consolidate new concepts with previous infor- other for a barrier. A maximum stable cone is one that
mation so that a reasonable selection of barrier materials, has attained its maximum volume at the critical produc-
dimensions and vertical position can be made. tion rate and is on the threshold of producing water. The
Coning theories previously developed are briefly re- volume displaced by each water cone and the rise in
viewed and an effort is made to reduce the results of water table are indications of the amount of water-free
coning-theory calculations to a point where routine calcu- oil produced. Corrections for porosity, connate water and
lations can be made with a desk calculator. It is expected residual oil, of course, must be applied.
that these simplified calculations will give usable predic- The water-oil interface which defines a maximum stable
tions of the amounts of improvement attainable with bar- cone is called a free surface. It is a surface over which
riers of various dimensions. the pressure is constant. This free surface has the shape
Apparatus and procedures used for testing the suita- of a limiting streamline at and below which there is no
bility of commercial cements are described and test results movement or transport.
are presented. The shape of the water cone describes the pressure drop
in the reservoir. The effect of a completely impermeable
barrier on the cone shape is essentially the same as ex-
INTRODUCTION
tending the well bore out to the barrier radius.
Just about as soon as the phenomenon of water coning The placement of a horizontal barrier requires that
was recognized as an oilfield problem, there were sug- a horizontal fracture be created using a single-point entry
gestions that the production of water coning could be technique. Two methods may be employed for filling this
controlled or completely suppressed by means of horizon- fracture. One method consists of propping the fracture
tal barriers. It was also suggested that natural barriers before filling with cement. The other consists of fracturing
such as shale streaks were helpful in restricting bottom- with fracture fluid, then immediately following with cement
water production. The implication was that wells not
having the benefit of continuous shale streaks to suppress
bottom waters should, in some way, be supplied with an
artificial barrier.
With regard to the selection of barrier materials, there
are many references which give the merits of liquid bar-
riers.'·' These liquids include surface-active agents,' pre-
cipitates' and emulsions.' There is no real need to review
the merits of these materials again. This paper deals with
the use of solid barriers which could be made from various
cements. The two major restrictions placed on these bar-
rier cements are that (1) they must be commercially
available in large quantities, and (2) they must be appli-
cable by means of standard tools and equipment with OIL ZONE
techniques that have been fully developed and are in
general use at the present time. WELL BORE - - BARRIER CONE
CONE
Original manuscript received in Society of Petroleum Engineers office ORIGINAL OIL- WATER CONTACT~
Aug. 7, 1961. Revised manuscript received May 4, 1962. Paper presented
at 36th Annual Fall Meeting of SPE, Oct. 8-11, 1961, in Dallas.
"Now associated with Advanced Microelectronics Co. WATER ZONE
lReferences given at end of paper. FIG. I-HORIZONTAL BARRIER FOR CONTROLLING WATER CONING.
JULY, 1962
SPE 153
783
containing propping agents. The propping agents are used numbers at the ends of the dashed lines indicate the
to insure adequate barrier thickness. maximum water-free production rates.
BARRIER DESIGN The curves for barriers were made by substituting the
barrier radius (ra) for the wellbore radius(r",) in Eq. I.
The essential elements which need to be considered for The figure also lists the parameters which are assumed
the design of a barrier are the radius, thickness, vertical in order to arrive at the theoretical curves. The oil-zone
position and permeability. thickness, area, porosity, residual oil and connate water
The only consideration for the vertical position of a determine the reservoir volume.
barrier is that it must be at a depth that will permit oil The "Cumulative Oil Production vs Time" plots are
production at a desired rate such as may be governed by very restrictive as they stand. However, a certain amount
the daily allowable. of dimensional variation is possible on the graphs. This
Methods for determining the optimum perforation in- means that certain parameters can be changed, with thc
terval are well known and are in common use at present. result that the scales on the plots are changed but the
The barrier is placed immediately below this perforation shapes of the individual curves are not. The parameters
interval. which allow for such changes are displacement efficiency,
The barrier thickness is dependent on the width to porosity, permeability, water density, oil density and oil
which fractures can be held open by propping agents viscosity. The quantities such as well spacing, depth of
after the propping agents have been deformed or imbedded. penetration, barrier radius and pay thickness cannot be
~ 80 ACRE
To determine the optimum barrier radius, the concept I
I
of the free surface was used. Several solutions of the free- --!
z 1
.25 POR.
surface problem have been presented and reviewed in the 2 (/)
I- ~ 0.5 DARCYS
literature.'-" The solution of the free-surface problem c.> w 6 VISC. 1.0 CPS
::J a::
yields two €quations of interest for the present discussion. Cl a::
0 <t 5
L
0.6 SP. GR.
The equation a:: CD ~ 25 FT. PENE.
c... 50% EFF.
__ "kg(p", - p,,) (17' - D') 4
(I) w 0z
II ----;~ In -(--_r..'~) - - >
I~
3
~ :::i
r 1,. <t ~
~
::J :::!E 2
gives the critical production rate above which water can :::!E
be produced. ::J
c.>
The equation
5 10 15 20 25 30
Z = h -- ~ /z' - (h' - D'). ~
In
(rc/ r ) .
(r,.jr.,.)
(2)*
TIME IN YEARS
FIG. 2-Cl;x[CLATIVE WATER-FREE OIL AS A FI-Ncrro:'-l OF TI'IL
...J
co 3 L 25 FT. PENE.
0.5 DARCYS
well at any required rate. It is further assumed that gas 0 z I
in solution in the reservoir remains in solution and that 0 2
crude oil produced from the reservoir is replaced by bot-
w -' ! 'i-\~'?- .25 POR.
> -' ((;~~ VISC. 1.0 CPS
tom water. The effects of capillary pressure and relative I- ::2
permeability are neglected.
<l: 50% EFF.
-' 0.6 SP. GR.
::J
The water table rises as oil is removed, and the pro- ::2
duction rate must be reduced to keep the water out of ::J 0
(.)
0 10 20 30 40 50
the well. This is the behavior pictured in Fig. 2. The
YEARS TO FIRST WATER
FIG. 3-PERIOD OF WATER-FREE OIL PRODUCTION FOR VARIOI-S
':'Derivation of Eq. 2 is given in the Appendix. BARRIER RAllil.
TEST METHODS
PERMEABILITY OF BARRIER MATERIALS
A completely inpermeable barrier is desirable. The
FIG. 4-PERlOD OF WATER·FREE OIL PRODUCTIO:-l WITH BARRIERS. cements available, however, do have measurable amounts
of permeability. Considering the large area and thin cross-
h rWr-________________________________~re
r
section of barriers, it is clear that the permeability of the
barrier is important. As an aid to determining the amount
L I
I (r, Z)
c::
w 80
40 ACRE
100 FT OIL ZONE
1,
I
!;(
;;: 25 FT. PENE lI
I 60
t , e(r,zW) I-
0.5 DARCYS
z z
--
----"'''''''-.....
-.
........ ONE I w
a.. 20
- U -L.--------f------------"-=-"'-'-..~-......
LIMITING WATER 10 20 40 60 80 100
STREAMLINE X(r) PERCENT AVAILABLE CUMULATIVE OIL PRODUCTION
FIG. 5-CONE SHAPE AND LnIlTING STREAMLINE FOR SIMULTA. FIG. 6--PER CENT WATER PRODUCTION AS A FUNCTION OF PER
NEOUS PRODUCTION OF WATER AND OIL. CEVf AVAILABLE OIL PRODUCED (BY RIGOROUS CALCULATIONS).
--- -- --------- - -- - - - --
TABLE 2-COST OF BARRIER MATERIALS
Material Cost
Resin B Cement . . . . . . . . . . $6.90/gal slurry
-Resin A Cement
(Low Temperature, SO " to 120" F)
first 200 gal . . $3.75/gal slurry
Next 300 gal $3.50/ 9al slurry
All above 500 gal $3.25/9al slurry
latex Cement
Slurry Volume-l.40 It'/soci< $1.10/gal slurry
Neat Cement, API Class A . $1.65/sack
51-urry Volume-l.18 fI'/sack $0.19/gal slurry FIG. 10-PENETRATION OF RESIN PHASE OF RESIN "A" CEMENT.
JULY, 1962 .1 81
I v,. = linear velocity at a specific radius
w Z = height of oil-water interface
0: 100
:::> 200 Z" = height of oil-water interface at drainage radius
Cf)
Cf) 80 PSI Z,.", = height of oil-water interface at wellbore
w <.!)
NO APPARENT /J.. = viscosity
0: 60 {to = viscosity of oil
CL Cf) FLOW OF CEMENT--
CL 40 AFTER 25 PSI ~'w = viscosity of water
~ p = density
20
w p" = density of oil
....l 0
Z pw = density of water
0 50 100 150 200 x = height of limiting water streamline
VOLUME CEMENT DISPLACED
ACKNOWLEDGMENT
CUBIC CENTIMETERS
11
The authors are indebted to P. L. Terwilliger who Sll-
BARRIER 1/8 THICK pervised the work covered herein. They are also indebted
Y = aR., + J (A-25)
Z' - 2hZ + (h' - D') In 1'./1' = O. (A-32)
aRw + 1 In 1',/1'.,
This approximation of Y cannot be used in Eq. A-23 Z = h - ~ Ih' _ (h' _ D') In 1'./1' . (A-33)
as it stands since the value for Y makes the natural log ., In 1'./1'.,
term indeterminate. However, by adding a small increment The free surface can be plotted by substituting various
to Y, it can be used. The revised expression used for Y is values of 1', ranging from I' = 1'., to I' = 1'.. ***