Professional Documents
Culture Documents
Instruction Manual
Operator Manual
for Portable Compressors
English
XAHS 38 Kd
XAS 58 Kd
XAS 68 Kd
XAS 48 G Kd
XATS 68 Kd
XAS 78 Kd
XAS 88 Kd
XAS 68 G Kd
Original instructions
Printed matter N°
2954 9520 01 ATLAS COPCO - PORTABLE ENERGY DIVISION
12/2016 www.atlascopco.com
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INTRODUCTION
The policy of Atlas Copco is to provide the users of It is the responsibility of management to appoint Take necessary steps to keep unauthorized persons
their equipment with safe, reliable and efficient operators with the appropriate training and skill for away from the unit and eliminate all possible sources
products. Factors taken into account are among each category of job. of danger at the unit.
others: When handling, operating, overhauling and/or
Skill level 1: Operator
- the intended and predictable future use of the performing maintenance or repair on Atlas Copco
products, and the environments in which they are An operator is trained in all aspects of operating the
unit with the push-buttons, and is trained to know the equipment, the mechanics are expected to use safe
expected to operate, engineering practices and to observe all relevant local
safety aspects.
- applicable rules, codes and regulations, safety requirements and ordinances. The following
- the expected useful product life, assuming proper Skill level 2: Mechanical technician list is a reminder of special safety directives and
service and maintenance, A mechanical technician is trained to operate the unit precautions mainly applicable to Atlas Copco
- providing the manual with up-to-date the same as the operator. In addition, the mechanical equipment.
information. technician is also trained to perform maintenance and These safety precautions apply to machinery
repair, as described in the instruction manual, and is processing or consuming air. Processing of any other
Before handling any product, take time to read the
allowed to change settings of the control and safety gas requires additional safety precautions typical to
relevant instruction manual. Besides giving detailed
system. A mechanical technician does not work on the application and are not included herein.
operating instructions, it also gives specific live electrical components.
information about safety, preventive maintenance, Neglecting the safety precautions may endanger
etc. Skill level 3: Electrical technician people as well as environment and machinery:
Keep the manual always at the unit location, easy An electrical technician is trained and has the same - endanger people due to electrical, mechanical or
accessible to the operating personnel. qualifications as both the operator and the mechanical chemical influences,
technician. In addition, the electrical technician may - endanger the environment due to leakage of oil,
See also the safety precautions of the engine and
carry out electrical repairs within the various solvents or other substances,
possible other equipment, which are separately sent enclosures of the unit. This includes work on live
along or are mentioned on the equipment or parts of - endanger the machinery due to function failures.
electrical components.
the unit. All responsibility for any damage or injury resulting
These safety precautions are general and some Skill level 4: Specialist from the manufacturer from neglecting these precautions or by non-
statements will therefore not always apply to a This is a skilled specialist sent by the manufacturer or observance of ordinary caution and due care required
particular unit. its agent to perform complex repairs or modifications in handling, operating, maintenance or repair, also if
to the equipment. not expressly mentioned in this instruction manual, is
Only people that have the right skills should be
allowed to operate, adjust, perform maintenance or In general it is recommended that not more than two disclaimed by Atlas Copco.
repair on Atlas Copco equipment. people operate the unit, more operators could lead to
unsafe operating conditions.
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The unit is equipped with a QR code label. You will The compressors type XAHS 38 - XAHS 70 ranging
find the QR code next to the operating panel. to XAS 88 - XAS 175 are silenced, single-stage, oil-
Scanning the code with your smartphone or tablet will injected screw compressors, built for a nominal
lead you to a website with additional information effective working pressure of 7 bar (102 psi) to 12 bar
about your compressor. (175 psi) (see chapter Technical specifications).
The compressor is equipped with a PE canopy.
Some parts of this website may be
password protected. PE is very robust, can't corrode and will keep its shape
and color during the full lifetime of the machine. It is
fully recyclable to keep the environmental impact as
low as possible. Its low weight (below 750 kg) makes
it possible to tow it with a standard European driver's
license.
The canopy has openings at the shaped front and rear
end for the intake and outlet of cooling air. The
canopy is internally lined with sound-absorbing
material.
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2.7 bar
Danger, hot surface. Airfilter. (39 psi)
Tyre pressure.
Atlas Copco mineral compressor oil. Compressor oil level. Engine coolant.
MAX.
MIN.
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(ET)
(FF)
(F) (EB)
(E) (OC) (OFce)
(TB)
(AFc) (AFe)
(RV)
(FCeo)
(SV)
(AR)
(CP)
(FU) (OS)
(FFp) (GB)
(SR) (B)
(D) (S)
(DPec)
(FP)
(AOV)
(UV) (FCft) (G) (DSe)
(SB) (VV)
(CE) (EP)
(FT) (SL)
(OFe)
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Safety precautions
Attention
After the first 100 km travel:
Check and retighten the wheel nuts (B)
and towbar bolts to the specified
torque. See section Compressor /
Fixed towbar with support leg and brakes (A) Parking position of jockey wheel (adjustable towbar)
engine specifications.
(B) Rear-end of compressor upwind
When using a towing vehicle to When parking a compressor, secure support leg (1) or Locate the rear-end of the compressor upwind, away
manoeuver the unit, take care that the jockey wheel (2) to support the compressor in a level from contaminated wind-streams and walls. Avoid
support leg is lifted maximally. position. recirculation of exhaust gas and warmed-up cooling
When the jockey wheel is on the ground, Apply parking brake by pulling parking brake handle air. This causes overheating and engine power
the unit may only be manoeuvered by decrease. Do not obstruct air evacuation from the
(3) upwards. Place the compressor as level as
hand. cooling system. The compressor oil lifetime will be
possible; however, it can be operated temporarily in
an out-of-level position not exceeding 15°. If the shortened when the compressor inlet air is
contaminated.
compressor is parked on sloping ground, immobilize
the compressor by placing wheel chocks (available as
an option) in front of or behind the wheels.
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(1)
(3)
(2) (2)
Label on towbar, towing instructions Fixed towbar with support leg and brakes Towing position of jockey wheel
Before towing the compressor, ensure For both non-adjustable - and adjustable towbar, the
that the towing equipment of the vehicle towbar should be as level as possible and the
matches the towing eye or ball compressor and towing eye end in a level position.
connector, and ensure that the hood is Push the hand brake lever (3) completely downwards
closed and locked properly. and connect breakaway cable to the vehicle. Secure
jockey wheel (2) or support leg (1) in the highest
possible position.
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Attention:
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Coupling:
Open coupling jaw by pulling the lever vigorously (1)
upwards in the direction of the arrow. Lower the
opened coupling onto the ball of the vehicle coupling
and the lever will automatically be lowered. Closing
and locking are carried out automatically. Check the
"+" (see figure) position!
Connect the breakaway cable and electrical plug
(option) to the towing vehicle. Raise the support leg
up fully and secure by firmly clamping it. Release
parking brake before setting off.
Visual check: the ball should no longer be visible
in coupled condition.
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When the engine is running, the air Do not open the air outlet valve when
outlet valves (ball valves) must always be machine is shut down. Remaining air
in a fully opened or fully closed position. inside the vessel will automatically be
evacuated via a blow down valve!
The hood must be closed during If pressure is released from the vessel too
operation and may be opened for short quickly, oil will start creating foam. This
periods only. 1 3
foam could reach the oil separator
Be aware not to touch hot parts when the element resulting in oil carry over.
hood is open. Failures caused by incorrectly shutting
down the compressor will not be covered
Check that the regulating valve is correctly 2 4 by warranty!
functioning, i.e. starts decreasing the engine speed
when reaching the working pressure. OFF
Check on abnormal noise. 3 MIN
FAULT SITUATIONS AND PROTECTIVE
Check the alarm lamps. DEVICES
NEED
HELP
A fault involving the engine, either oil pressure
SCAN
(too low), coolant temperature (too high), will
ME
AIR OUTLET PRESSURE always and immediately cause the engine to cut
? out and the alarm lamp H1 will light up.
The air outlet pressure is set in the factory.
When the air outlet temperature is too high the
Modifying the set point above the 1638 2153 00
alarm lamp H2 will light up. The alarm lamp will
nominal working pressure can affect the stay on, until the compressor has been restarted
correct working of the unit and result in (start switch to position 3), or the contact is
failure. Only the Atlas Copco customer 1. Close the air outlet valves (AOV). turned off (start switch to position 0; also when,
center or an authorized distributor may 2. Run unloaded for 3 minutes. due to cooling off, the thermocontact has closed
work on, or adjust the regulating valve! again (= memory function).
3. Turn the start switch S1 counterclockwise (CCW)
Incorrect use/operation of the machine, to position 0.
including modifying the working
pressure above the nominal pressure, Be aware not to touch hot parts when the
will void warranty. hood is open.
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min 400
falling back to idle speed.
With the current continuously monitored, a consumer
having just been switched on is temporary
disconnected from the generator to be re-connected as
soon as the engine reaches nominal speed. This safety
mechanism prevents load at too low speed.
(1)
Turning the generator switch (3) to position "0" cuts
off the power from the sockets. The lamp in the
switch is off.
Reference Name Before switching on the generator,
always place the earth pin in position.
1 Sockets Check the cable connection between Faults
2 Switch automatic control function earth pin and the GND-terminal on the
unit. In case of an overload or an earth fault the circuit
3 Switch generator function breakers or earth fault relay will trip and the power to
Avoid high inductive loads (e.g. the sockets is turned off.
4 Terminal earth cable
welding). High inductive loads can When this occurs, first disconnect the consumers
damage the generator. from the sockets and manually reset the circuit
The built-in generator is driven by a multi V-belt breakers / earth fault relay in the electronic box.
drive. The generated current can be drawn via
3 sockets (see chapter Technical specifications). The Generator operation Do not use the consumers connected previously
generator is also equipped with an automatic control before the cause of the fault is cleared.
system to save fuel when no electric power is used. Start the unit in accordance with the normal
The compressor and the generator may be used procedure. Let the motor warm up until it reaches
simultaneously. operational temperature. Turn the generator switch
(3) to position "1". The normal control system is
switched off and the motor speed increases to reach
the maximum. The green lamp in the switch is
activated, showing that sockets are live.
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Drain condensate and water from spillage-free frame see Spillage-free frame
Unauthorised modifications can result in
injuries or machine damage. Empty air filter vacuator valves see Air filter engine/compressor
Check engine oil level (if necessary top up) see Engine oil level check
Always keep the machine tidy to prevent Check compressor oil level (if necessary top up) see Compressor oil level check
fire hazard.
Check coolant level see Coolant level check
Poor maintenance can void any Check/Fill fuel level after a day’s work
warranty claims. Check air intake vacuum indicators
The operator is only allowed to execute Check on abnormal noise
the daily maintenance. All other
maintenance/repair is to be done by Check control panel see Control panel
authorized personnel.
The manufacturer does not accept any liability for any Check towbar, handbrake lever, spring actuator,
damage arising from the use of non-original parts and reversing lever, linkage and all movable parts for ease
for modifications, additions or conversions made of movement
without the manufacturer’s written approval.
Check coupling head for damage
Check height of adjusting facility see Height adjustment
Check tyre pressure see Technical specifications
Check safety cable for damage
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PAROIL M Xtreme
PAROIL M Xtreme
30° C 86° F 30° C 86° F
PAROIL E xtra
PAROIL E xtra
PAROIL E
PAROIL E
Never mix synthetic with mineral oil.
PAROIL S
PAROIL S
20° C 68° F 20° C 68° F
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It is strongly recommended to use Atlas Check the coolant level at the level gauge on the RECHARGING A BATTERY
Copco branded coolant. radiator. If necessary top up with coolant. See
section Topping up of coolant. Before and after charging a battery, always check the
Never mix different coolants and mix the Low coolant level can lead to engine overheating, electrolyte level in each cell; if required, top up with
coolant components outside the cooling and will eventually result in permanent engine distilled water only. When charging batteries, each
system. damage. cell must be open, i.e. plugs and/or cover removed.
Use a commercial automatic battery
charger in accordance with the
PARCOOL EG manufacturer’s instructions.
TOPPING UP OF COOLANT
PARCOOL EG is a ready to use Ethylene Glycol
based coolant, premixed in an optimum 50/50 Never remove the cooling system filler
dilution ratio, for antifreeze protection guaranteed to cap while coolant is hot. PERIODIC BATTERY SERVICE
-40°C (-40°F).
The system may be under pressure.
For ordering numbers refer to the spare parts list. Remove the cap slowly and only when Keep the battery clean and dry.
Liquid-cooled engines are factory-filled with this coolant is at ambient temperature. A Keep the electrolyte level at 10 to 15 mm above
type of coolant mixture. sudden release of pressure from a heated the plates or at the indicated level; top up with
cooling system can result in personal distilled water only. Never overfill, as this will
injury from the splash of hot coolant. cause poor performance and excessive corrosion.
If doubtful conditions are noticed or malfunctions
Always top-up with PARCOOL EG. arise, keep in mind that the cause may be in the
Topping up the coolant with water only, changes electical system, e.g.loose terminals, voltage
the concentration of additives and is therefore not regulator maladjusted, poor performance of
allowed. compressor, etc...
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REFERENCE CONDITIONS
LIMITATIONS
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TEMPERATURE °F
14 24 34 44 54 64 74 84 94 104
3000 9842
2400 7873.6
ALTITUDE m
ALTITUDE ft
1800 5905.2
1200 3936.8
12 bar (25 psi)
600 1968.4
0 0
-10 -5 0 5 10 15 20 25 30 35 40 45
TEMPERATURE °C
All units
Graphic represents working conditions, for starting conditions please contact your Atlas Copco contact.
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At reference conditions, if applicable, and at normal shaft speed, unless otherwise stated.
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Compressor
Engine
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Alternator
XAS 48 G + XAS 68 G
Voltage AC V 110 230/400 230/400
Rated output kVA 6 6 12
Model S16F T16F T20FS
Protection Earth fault relay Earth fault relay IT relay Earth fault relay IT relay
Sockets 1x 110V/1ph/32A 1x 400V/3ph/10A 2x 400V/3ph/16A
2x 110V/1ph/16A 2x 230V/1ph/10A 1x 230V/1ph/16A
Protection rating IP 23
Standard IEC 34-1
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2514 [99,0]
1435 [56,5]
1171 [46,1]
888 [34,9]
186 [7,3] 1140 [44,9] 235 [9,3]
940 [37,0]
3106 [122,3]
1130 [44,5]
1346 [53,0]
2204 [86,8]
2514 [99,0]
1497 [58,9]
1435 [56,5]
884 [34,8]
401[15,8]
186 [7,3]
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2765 [108,9]
2514 [99,0]
1435 [56,5]
438 [17,2]
940 [37,0] 186 [7,3] 1196 [47,1]
1130 [44,5]
1345 [53,0]
1435 [56,5]
446 [17,6]
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1935 [76,2]
2514 [99,0]
1066 [42,0]
1139 [44,8]
1720 [67,7]
940 [37,0]
2327 [91,6]
1173 [46,2]
1931 [76,0]
2325 [91,5]
1091 [43,0]
1246 [49,1)
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1931 [76,0]
2470 [97,2]
1091 [43,0]
1391 [54,8]
860 [33,9] 1720 [67,7]
940 [37,0] 2327 [91,6]
1168 [46,0]
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1
EC DECLARATION OF CONFORMITY
2 We, Atlas Copco Airpower n.v., declare under our sole responsibility, that the product
3 Machine name :
4 Commercial name :
5 Serial number :
6 Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the
laws of the Member States relating to machinery, is in conformity with the relevant Essential Health and
Safety Requirements of this directive.
The machinery complies also with the requirements of the following directives and their amendments as
indicated.
EN ISO 12100-1
b. Machinery safety 2006/42/EC EN ISO 12100-2
EN 1012-1
c. Simple pressure vessel 87/404/EEC X
EN 61000-6-2
d. Electromagnetic compatibility 2004/108/EC
EN 61000-6-4
EN 60034
e. Low voltage equipment 2006/95/EC EN 60204-1
EN 60439
f. Outdoor noise emission 2000/14/EC ISO 3744 X
8.a The harmonized and the technical standards used are identified in the attachments hereafter
8.b Atlas Copco Airpower n.v. is authorized to compile the technical file
16 Place , Date
Form 5009 0600 00
ed. 09, 2010-03-15
Atlas Copco Airpower n.v. A company within the Atlas Copco Group
Postal address Visitors address Phone: +32 (0)3 870 21 11 Com. Reg. Antwerp 44651
P.O. Box 100 Boomsesteenweg 957 Fax: +32 (0)3 870 24 43 V.A.T. 403.992.231
B-2610 Wilrijk-Antwerp B-2610 Wilrijk-Antwerp
Belgium Belgium For info, please contact your local Atlas Copco representative
www.atlascopco.com
p.1(1)
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